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7 AMINOCEPHALOSPORANIC ACID (7 ACA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

7 ACA or 7 Aminocephalosporanic acid is made from Cephalosporin C and is a key intermediate for synthesizing cephalosporin antibiotics, the B lactam antibiotics family. 7 ACA is a starting compound for the production of various semi-synthetic cephalosporins of different generations. These compounds are made by modification of the side chains at positions 3 and 7 of 7-aminocephalosporanic acid (7 ACA). It is used to produce many cepholosporins pharmaceutical bulks, such as cefazolin sodium, cefotaxime sodium, ceftriaxone sodium, cefoperazone sodium, ceftazime sodium, cefuroxime sodium and so on. Originally, the commercial processes were based on solvent extraction. 7 Aminocephalosporanic acid (7 ACA), until recently it has been produced by chemical deacylation of the natural antibiotic cephalosporin C. The disadvantage of this method is multiple steps, low yield, use of various organic solvents and treatment of a lot of toxic waste. Alternatively, 7 ACA can be produced by a simpler and more environmentally sound process using a bio-catalytic method based on DAAO and glutaryl hydrolase for enzymatic deacylation of CPC to 7 ACA. However, few enzymes capable of this direct deacylation have been discovered, probably because of the unusual nature of the D aminoadipyl side chain of cephalosporin C. Enzyme engineering is a fast growing application in the pharmaceutical market. Cephalosporin is defined as any of a group of broad-spectrum derived from species of fungi of the genus Cephalosporium and is related to the penicillins in both structure and mode of action but relatively penicillinase resistant antibiotics. These antibiotics have low toxicity for the host, considering their broad antibacterial spectrum. They have the active nucleus of beta lactam ring which results in a variety of antibacterial and pharmacologic characteristics when modified mainly by substitution at 3 and 7 positions. Their antibacterial activities result from the inhibition of mucopeptide synthesis in the cell wall. They are widely used to treat gonorrhea, meningitis, pneumococcal, staphylococcal and streptococcal infections. The cephalosporin class of antibiotics is usually divided into generations by their antimicrobial properties. Three generations of cephalosporins are recognized and the fourth has been grouped. Each newer generation of cephalosporins has broader range of activity against gram-negative organisms but a narrower range of activity against gram positive organisms than the preceding generation. The newer agents have much longer half-lives resulting in the decrease of dosing frequency. Accordingly, the third-generation cephalosporins can penetrate into tissues well, and thus antibiotic levels are good in various body fluids. The cephalosporins belong to the family of ? lactam antibiotics. These are named after the reactive moiety of the compounds, the ? lactam ring. In CPC, the four membered ? lactam ring is coupled to a six membered dihydrothiazine ring to form the nucleus, 7 aminocephalosporanic acid (7 ACA), and a side chain, ? aminoadipic acid, is coupled via an amide bond to the nucleus. The total world market for cephalosporins was estimated to be approximately 10 billion US$ in 2000, and ? lactam antibiotics in general accounting for over 65% of the world antibiotic market. According to IMS Health, cephalosporins as single preparation and in combination preparations are ranked 10 in the global drug sales in 2003 by an estimated sales of 8.3 billion US$, the highest ranking for any of the anti infectives classes. The size of the Indian pharmaceutical industry is poised to treble over the decade. It is expected to grow from about USD 6.3 billion in 2005 to about USD 20 billion by 2015, registering a CAGR of 12.3% and outperforming the global average of 9% in 2009 to 10. In terms of scale, the Indian pharmaceutical market is the 14th largest in the world but will graduate to the top 10 by 2015, overtaking Brazil, Mexico, South Korea and Turkey. India’s growth to a USD 20 billion market by 2015 indicates that the incremental growth of USD 14 billion over the coming decade is likely to be the third highest in the world. Demand for 7 ACA is principally determined by the market sales scale of downstream products. In terms of developing trend, ceftriaxone and cefazolin were two mainstream products of 7 ACA. Therefore, the market change in these two products directly affected the change in production-sales relations of 7 ACA. After dosage conversion, according to estimate the use of 7 ACA for making certriaxone accounted for 47.7% of the total consumption of 7 ACA. Obviously, ceftriaxone had become the biggest consumer of cephalosporins raw materials of 7 ACA series, followed by cefazolin. Not only ceftriaxone boosted morale, but cefotaxime, cefazolin sodium, cefoperazone sodium, cefoperazone sulbactam, ceftazidime, cefuroxime, etc were also the direct contributors of the family. At present, major players in the market include Shijiazhuang Pharmaceutical Group Co. Ltd., Fujian Fukang Pharmaceutical Group Co. Ltd., Shanxi Weiqida Pharmaceutical Group Co. Ltd. and Zhuhai United Labs Co. Ltd. At present there is no production of 7 ACA in the country and the demand is met by imports. There is a good scope for capacity creation in India. New entrepreneurs should venture into this sector.
Plant capacity: 150 MT/AnnumPlant & machinery: 1486 Lakhs
Working capital: -T.C.I: Cost of Project : 2167 Lakhs
Return: 64.00%Break even: 42.00%
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MAIZE & ITS BY-PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Maize is one of the main cereal grains which is produced throughout India and is placed 3rd position in agricultural base production though it is not our staple basic food. Maize is constituted by hull, germ, protein, starch and moisture. Maize is generally processed using the dry and wet milling processes. There is dry and wet milling process for manufacturing of by products such as starch, zein, germ and hulls. Starch is used in the manufacture of number of products such as starch esters, starch phosphates, glucose, dextrose, sorbitol, ethyl alcohol etc. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all seasons i.e., kharif, Rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7 to 8% during Rabi season and remaining 1 to 2% during summer season. Since the maize is rain dependent, it is mainly grown during kharif season. Presently, in India, maize is mainly used for preparation of poultry feed and extraction of starch. Out of total arrivals to the mandis nearly 75% of the produce is bought by the poultry feed manufacturers and 20% is purchased by the starch extractors. The wet milling industry in India is limited to certain pockets such as Gujarat, Maharashtra, Madhya Pradesh, Punjab, Karnataka and Chhattisgarh. There are about 17 wet milling units with a crushing capacity of about 3400 MT of maize/day. Gujarat is the largest producer of starch, having six units with a total crushing capacity of 1350 MT of maize per day, followed by Maharashtra with 5 units and capacity of 1050 MT and Madhya Pradesh with 3 units and capacity of 450 MT maize. There is a good scope to venture into this field for new entrepreneurs. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 5250 MT/Annum Starch 1125 MT/Annum Liquid Glucose 4500 MT/Annum Dextrose Monohydrous 562 MT/Annum Oxidised Starch 900 MT/Annum Hull 1800 MT/Annum Zien 1050 MT/Annum Germ as by Products
Plant capacity: -Plant & machinery: 179 Lakhs
Working capital: -T.C.I: Cost of Project : 543 Lakhs
Return: 43.00%Break even: 59.00%
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MAIZE STARCH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Starch occurs naturally in the plants and its percentage varies with the plant and also in different parts of the same plant. Corn (maize), sorghum, grain wheat, rice, potato, tapioca, arrow root and sago are among the important sources of natural starches. The grains of barley, rye, oat, and the millets are also employed in the production of starches. Starch is a group of polysacchrides, composed of glucopyranose units joined together by glucosidric linkages. The cereal starches, such as maize wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. The principal raw materials, used by the Indian Starch Industry are maize and tapioca. The byproducts of starch during the wet milling process are germ, gluten, cake steep liquor etc. Maize is grown in Uttar Pradesh, Bihar, Rajasthan, Punjab, Madhya Pradesh, Himachal Pradesh, Gujarat, Jammu and Kashmir, Andhra Pradesh, Mysore, and Haryana. Starch is the key ingredient in Food Industry, Pharma Industry, Cattle Feed, Paper and Textile Industry. Starch market is driven mainly by the dynamics in Pharma, Food, Paper and Textile Industries. Apart from the above, starch and starch derivates are increasingly used in manufacture of ethanol to be blended with petroleum products. The continued price rise of crude oil prices in recent years, made the world to look for alternatives and in that process, most of the countries started blending of ethanol with petroleum in the ratio ranging from 5% to 25%. Production of starch and starch derivatives was unable to keep pace with the rising demand in the recent years. The Starch industry in India is thus poised to rapid strides in the coming years. New capacity creation can be thought of as there is a very good scope for new entrepreneurs in this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 9300 MT/Annum Maize Starch 1500 MT/Annum by Product Germ 900 MT/Annum Gluten 2400 MT/Annum Husk/Bran 600 MT/Annum Steep Liquer
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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STARCH AND ALLIED PRODUCTS FROM MAIZE (Starch, Liquid Glucose, Dextrose Monohydrate, Dextrose Anyhdrous, Sorbitol and Vitamin – C) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Starch is a group of polysaccharides, composed of glucopyranose units joined together by glucosidric linkages. It conforms to the molecular formula, (C6 H10O5)n, where n varies from a few hundred to over one million. Starch is found as the reserve carbohydrate in various parts of plants and is enzymatically broken down to glucose to other carbohydrates according to the metabolic needs of the plants. Industrially, starch is broadly divided into two types viz., natural and modified. Natural starches also designated as unmodified starches or simply starches are obtained from grains such as sorghum, from roots like potato, tapioca and arrowroot, and from the pith of the stems of certain palms such as sago. They are further classified into cereal starches and root starches. The characteristics of the natural starches are changed by chemical or enzymatic action and the products of these reactions are termed modified starches. This group includes dextrins, acid-modified starches, oxidized starches, starch esters, starch ethers, dialdehyde starches, and cationic starches. The cereal starches, such as maize, wheat, rice and sorghum, are recovered by several processes, of which the wet milling is by far the most important. Other starches include that of potato & tapioca plant. Physical and chemical properties of starch vary according to the raw material from which it is derived. Starch has many industrial applications in industries like textile, food, paper, pharmaceutical, in the manufacture of glucose and dextrose by hydrolysis, manufacture of modified starches, etc. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There are many units as at present in the country producing starch from Maize and three units producing starch from Tapioca in the organized sector. The capacity for starch from Maize accounts for more than 80 per cent of the installed capacity in the organized sector. As against the organized sector, there are a number of units in the small and cottage sector producing starch mainly from tapioca. As regards glucose it is produced in solid as well as liquid form. The production of glucose is not possible in the small sector and therefore its production is not as widely spread as that of starch. Eight units manufacturing starch in the organized sector also produce liquid glucose simultaneously. There is an ample space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: Anil Products Ltd. Anil Starch Products Ltd. Bharat Starch Inds. Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gujarat Ambuja Proteins Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. International Bestfoods Ltd. K G Gluco Biols Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch Chem Allied Ltd. Wockhardt Health Care Ltd. Cost Estimation: Capacity : 30000MT Maize Starch 600 MT Liquid Glucose 3900 MT Dextrose Monohydrate 300 MT Dextrose Anhydrous 17100 MT Sorbitol 150000 Kg/Annum Vitamin C
Plant capacity: -Plant & machinery: 780 Lakhs
Working capital: -T.C.I: Cost of Project : 2590 Lakhs
Return: 42.00%Break even: 56.00%
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PRECIPITATED SILICA FROM RICE HUSK ASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in tern contains around 85% to92% amorphous silica. About more than 20 million tons of RHA are produced annually in India. Generally rice husk is not used as cattle feed since its cellulose & other sugar contents are low. So the RHA produced is a great environment threat causing damage to the land & the surrounding area in which it is dumped. Lots of ways are being through off for disposing them by making commercial use of this RHA. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. It is an amorphous form of silica; the word amorphous denotes a lack or crystal structure, as defined by x ray diffraction. Early interest in amorphous silica was purely academic. The ash produced after the husks have been burned is high in silica. RHA can be used in a variety of application like: green concrete, high performance concrete, ceramic glaze, water proofing chemicals, roofing shingles, insulator, specialty paints, flame retardants, carrier for pesticides, insecticides & bio fertilizers etc. Precipitated silica is also used as filler for paper & rubber, as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. The distinguishing feature of the growth of precipitated silica industry in India is that it has classifiably flourished in the small scale sector. Readily available new materials low capital investment & high rates of return offer a distinct advantage to the small scale manufacturers to venture into this field. There is a very good scope in this sector. Few Indian Major Players are as under: Gujrat Multi Gas Base Chemicals Private Limited Gujarat Multi Gas Base Chemicals Private Limited, Mumbai Manswill Chemicals Private Limited Wellink Chemical Industrial Company Limited, Nanping Insilco Limited Famous Minerals and Chemicals Private Limited Gujarat Silicon Pvt. Ltd.
Plant capacity: 4500 MT/AnnumPlant & machinery: 816 Lakhs
Working capital: -T.C.I: 1820 Lakhs
Return: 37.00%Break even: 40.00%
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ROLLER FLOUR MILL (ATTA, MAIDA & SUZI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products that is separating the wheat grain into its constituents (bran, germ and endosperm). Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. The RFM industry is basically agro based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd
Plant capacity: 15000 MT/AnnumPlant & machinery: 109 Lakhs
Working capital: -T.C.I: 748 Lakhs
Return: 46.00%Break even: 32.00%
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POTATO FLAKES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

India is one of the leading potatoes producing country. Potatoes produced in states are suitable for value added processing like manufacturing of potato flakes and powder. Potato powder/flakes have wide application in the processed and snack food industries, it can be used in any recipe which requires mashed potatoes. Potato flakes/powder is used in bread, pancake and waffle recipes or as a thickener for smoother sauces, gravies and soups. Also used in fabricated potato chips, extruded snacks, snack pellets, battered breaded products etc. It is also used in gluten-free and allergy cooking. Potato flakes/powder is increasingly being used in a variety of food preparations like snack foods (mc Donald, Pringle, Haldiram Namkeens etc.), soups, ready to eat vegetable curries and other dishes as a thickening agent and stir fries. It has strong potato flavor. It can be a binding material for preparing kheer, tikki, chops, pakoda, cutlets, stuffed paratha, kofta and other products. Its use at present is mainly in hotels, restaurants, but acceptance in household is growing due to its inclusion in items like ready to cook soups, dal, curries, etc. It gives added flavors to curries. It can be used in gulab jamun, puri and paratha. India is one of the largest producers of potato and ranks third contributing around 7.5% to the world’s production. Potato is probably the most popular food item in the Indian diet and is a highly nutritive food. India's potato production has seen a phenomenal increase since the 1950s, mainly due to strong demand from the processing industry and remunerative returns. According to the Central Potato Research Institute (CPRI), the area under potato rose by almost 547% since the 50s, while yield rose by 267% and overall output jumped by 146%. In 2008-09, potato production (which is a winter crop) was around 28 million tonnes as against 25 million tonnes achieved last year. India' potato output is likely to rise by 5.1 percent to a record 32.7 million tonnes in 2009-10. The potato flakes is supplied in bulk to the manufacturers of the various snack food items and restaurants/ hotels. The major demand is in cities like Mumbai, Delhi, Chennai, Nagpur, etc. The demand is much more than the supply at present and is likely to grow with the increasing popularity of the snack foods and other items where potato powder is used as input. It has good export potential also, and European countries are largest consumer of potato flakes/flour. According to a study by McKinney & Co, the Indian food market will grow two fold by 2025 with the rapidly growing Indian economy and improving lifestyles of Indians contributing in a big way to this growth. The market size for the food consumption category in India is expected to grow from US$ 155 billion in 2005 to US$ 344 billion in 2025 at a compound annual growth rate of 4.1 per cent according to market survey. With a growing population and rising per capita income with different lifestyles consumers are willing to pay a premium for both value-added private and branded products, creating immense opportunities for manufacturers and retailers in this sector. There is a very good scope and market potential for potato flakes and new entrepreneurs should venture into this field.
Plant capacity: 2160 MT/AnnumPlant & machinery: 664 Lakhs
Working capital: -T.C.I: Cost of Project : 951 Lakhs
Return: 43.00%Break even: 42.00%
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COPPER ROD CASTING, WIRE DRAWING AND ENAMELLING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Copper wire is an essential material for electrical cables, motors and transformer winding. Copper wire is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is huge demand of copper wire in electrical industry such as in motor and transformer manufacturing and rewinding. On the basis of high conductivity, strength and ductility copper wire are adopted as the best known economical material for such applications. As a result of increasing demand and wide applications number of new units have been established and existing units have undergone expansions and for increasing productions in order to cater the ever growing demand. However, the demand of copper conductor wire is so high in India that despite a fair increase in installed capacity and actual productions of units, import is continuing. Thus, there is a good potential for new entrepreneurs. Few Indian Major Players are as under: Bhagyanagar Metals Ltd. Bharat Insulation Co. (India) Ltd. C M I Ltd. Dharmadeep Powerdive Inds. Ltd. G K Winding Wires Ltd. Ganga Electrocast Ltd. Globus Corpooration Ltd. Hindustan Transmission Products Ltd. Indo American Electricals Ltd. M P Telelinks Ltd. Mardia Samyoung Capillary Tubes Co. Ltd. Paramount Communications Ltd. Patron Industries Pvt. Ltd. Powerflow Ltd. Precision Wires India Ltd. Ram Ratna Wires Ltd. Robot Systems Pvt. Ltd. Salzer Electronics Ltd. Shakti Insulated Wires Pvt. Ltd. Shalimar Wires Industries Ltd. Supreme Conductors Ltd. Translam Ltd. Vardhaman Wires & Polymers Ltd. Versatile Wires Ltd. Vidarbha Winding Wires Ltd.
Plant capacity: 6300 MT/AnnumPlant & machinery: 190 Lakhs
Working capital: -T.C.I: Cost of Project : 1126 Lakhs
Return: 45.00%Break even: 53.00%
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ATTA CHAKKI PLANT

INDIA is one of the world's largest food producers, yet branded foods account for an inconsequential proportion. Among the various food industry segments, the largest is wheat. Estimates of the industry's size vary, but it is generally put at around Rs. 80,000 crores. This estimate may be far off the mark, but there is no disputing the Indian market's vastness for mass consumption items such as wheat products. Considering the industry's size and low brand penetration, international giants have set their sights on the nascent Indian market for branded wheat products biscuits, breads, packaged atta and innovations such as chapattis. The domestic branded atta market is currently growing by around 25 per cent annually. The packaged and branded segment is largely dominated by multinationals, although there are also a few big domestic brands such as Shaktibhog and Rose. Atta is one of the staple and basic food not for only Indians but for all lives in the world. The protein content of wheat differs according to variety of wheat. Some Canadian wheat contains high protein while English wheat contains low quantity. The demand growth of atta is increasing day by day in 5 to 10 Kgs. Packs. Having view in demand growth of atta, there is very good scope for setting up an atta chakki plant. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Sree Behariji Mills Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 4500 MT/Annum Whole Wheat Flour (Atta)Plant & machinery: 16 Lakhs
Working capital: -T.C.I: 245 Lakhs
Return: 48.00%Break even: 35.00%
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POTATO POWDER, FLAKES AND PELLETS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

India vegetable basket is incomplete without mentioning the king of vegetables-potato-a sustaining force and a culinary delight. The power of potato is known for sustaining millions of lives by providing food and nutrition during distress times. Its high production potential per unit area high nutritional value and great taste makes potato one of the most important food crops in the world classified as a vegetable, potatoes help contribute to the minimum goal of eating five serving of fruits and vegetables per day. One serving a 5.3 ounce, medium potato provides 45 percent of the daily value for vitamin c three grams of fiber, only 100 calories etc. Potato powder and flakes are processed potatoes. It will help to increase the shelf life of potatoes. There are various machines required for the processing of potatoes most of the machines are indigenceously available, very few of them may be imported. Potato flake is crispy and very lightweight product. It also absorb moistures from air and become soft. It is used as breakfast of snack food. Potato powder is used for making allu bhujia, it is used to make soup concentrate since potato is perishable commodity it needs to be stored at proper temperature. However storage facilities are sufficient only for one third of the produce. There are many cold storage at present in India. Moreover, while in transportation, sizable quantities are destroyed approximately 10% of potato production is used as seed. The demand for potato chips and wafers will not show much increase as it is a convention food. Its demand is likely to increase at 5 percent per annum. The demand for flakes and granule is likely to show a higher growth rate in the coming years. Flakes and granules are used in fried namkeen, extruded product, soap powders, prepared meals, baby food industry etc. The productions of flakes increase likely to increase export demand at the rate of 8 percent per annum in next few year. The production of potatoes is quite high in India. The national average yield is expected to 24.54 tonnes/hectare by the year 2020 and production is likely to reach 49 million tonnes by 2020. There exists a very good opportunity and scope to venture into this field for new entrepreneurs. Cost Estimation: Capacity : 1800 MT/Annum 5 MT Potato Powder/Day and 1 MT Potato Flakes/Day
Plant capacity: -Plant & machinery: 133 Lakhs
Working capital: -T.C.I: 513 Lakhs
Return: 41.00%Break even: 43.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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