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Biodegradable Products, Recyclable, Disposable, Eco-Friendly Plastics, Bioplastics, Compostable, Biodegradable Packaging for Food Products, Bio-based Polymers, Oxo-biodegradable Plastics, Bio-nanocomposites using Maize, Corn, Sugarcane Bagasse

 

Plastics have become an indispensable ingredient to modern life. But the environmentally degradable plastics are finding innumerable opportunities and application. Physical and chemical methods of pollution control were always in the forefront because they were easy to understand, easy to control and were reproducible. Biodegradation is the real mechanism of nature of balancing the material. A better option is to modify the materials, processes and products in such a way that one can rely upon the biodegradation in nature, recalcitrance and bioaccumulation problems are overcome. We are slowly changing our philosophy and are not merely targeting for clean-up or removal of pollutant but are aiming for prevention of pollution or facilitating biodegradation.


Bio plastics are biodegradable plastics, whose components are derived from renewable raw materials. These plastics can be made from abundant agricultural/animal resources like cellulose, starch, casein collagen, soy protein polyesters and triglycerides. Large scale use of these would help in preserving non-renewable resources like petroleum, natural gas and coal and contribute little to the problems of waste management. Biodegradable Plastics degrade over a period of time when exposed to sun and air. The demand for biodegradable Plastics is ever increasing. Biodegradable products are a great alternative to plastic and styrofoam products.  These products are toxic free, compostable, and easily affordable.  There are many eco-friendly products, which include PLA cold cups derived from corn bioresin, completely compostable hot cups, souffle cups, plates, utensils, bowls, and take-out containers that are made from discarded sugarcane fiber etc in the market. These biodegradable products can replace plastic and Styrofoam consumption and help in minimizing the impact on environment byreducing environmental waste and promoting sustainability while providing the highest quality biodegradable products available.

The main properties of the biodegradable plastics are: Low barriers of oxygen/water vapour transfer, best suited for short shelf life products, fully compostable in commercial composting facilities and above all will not biodegrade in landfill or other environments under ambient conditions but degrade at controlled conditions, temperature or organisms.


Manufacturing processes are rapidly changing and biodegradable products are fast replacing man-made, difficult to degrade products. Partially biodegradable shopping bags are already manufactured from thin matrix of conventional polythene filled in with starch.  Application areas identified in India for biodegradable plastics are agricultural mulch, surgical implants, industrial packaging, wrapping, milk sachets, foodservice, personal care, pharmaceuticals, medical devices, recreational etc.Over the past year packaging suppliers have been introducing various forms of biodegradable plastics made from a variety of plants, in the main corn, based on projections that consumers and recycling regulations will drive demand for environmentally-friendly packaging. Some companies are predicting that the market will grow by about 20 per cent a year.


In addition, a combination of pricing and retail uptake has led more and more processors to look at biodegradable products as an alternative to polyethylene terephthalate (PET). The biodegradable products include a variety of fiber-based trays, containers and clamshells for foodservice, retail-packaged meat and produce, frozen entrees and prepared foods. Approximately a dozen of inherently biodegradable plastics are now in the market, with range of properties suitable for various consumer products. Some examples are biodegradable films or other raw material (for biodegradable plastic articles). New market opportunities are emerging for the development of biodegradable and bio-based products as the next generation of sustainable, eco-friendly materials that meet ecological and economic requirements. The coming years will see a new revolution in the biodegradable products.

 

The global demand for biodegradable products is on an upward trend. This is due to increasing environmental concerns and legislation in favor of bioplastics. There is a growing need for eco-friendly plastic bags and biodegradable packaging for food products.

Biodegradable Plastic Manufacturing Process

All the raw materials for bioplastics are natural. The common ones are:

  • Corn oil
  • Peelings from oranges
  • Various plant materials

Polylactic acid, or simply PLA biodegradable plastic, is one of the most important eco-friendly plastics. You can manufacture it from cornstarch, tapioca roots, chips, or cane sugar. During the manufacturing of regular plastic non-biodegradable products, manufacturers often add chemical fillers. They release these fillers on combustion or decomposition, polluting the environment.

Biodegradable products manufacturing process does not use chemical fillers. They remain safe even when the decay or burn.

The first step in the bioplastic manufacturing process involves mixing and heating materials to a molten state. Secondly, you pour the melted mixture into molds to shape it into desired eco-friendly plastic products.

Common products include biodegradable paper, eco-plastic bags, and eco-friendly produce bags.


Steps to prepare Project report on Biodegradable Carry Bags

Bioplastics are the raw materials for making biodegradable carry bags. There is a huge demand for these bags in the world market. People prefer these bags because they are an affordable biodegradable product packaging alternative.

Environmentally friendly plastic bags do not pose any danger to humans or the environment when they decompose. Unlike regular plastics, they do not release any harmful chemicals when they decompose. 

There are a few guiding questions if you are keen on writing a project report on biodegradable carry bags.

  • What is the nature and type of carrying bags you will make? What will be their unique features?
  • Is there a demand for these types of carry bags in the target market? What are the present and future drivers of this demand?
  • Are you familiar with, and do you have the skills for biodegradable plastic manufacturing process?
  • What are the materials and machinery needed to make your preferred type of carrying bags?

To answer some of these questions and write a good project report, you must first review the feasibility study report for project viability.

How to start a Biodegradable Plastic Manufacturing Company?

Here are some of the preliminary steps to starting a biodegradable plastic firm.

1. Market research

First, you need to survey the market potential for biodegradable plastics. You should ask questions like:

  • Do I expect the demand for bioplastics to grow or decline shortly?
  • Considering the required inputs and market prices for bioplastic products, will the ideas remain feasible in the future?
  • What is the current and likely future government position? Is there a likelihood of it banning your product in the future?

2. Project report

After the market analysis, the next big step in making a project report. A project feasibility report tells you the level of investment for a biodegradable plastics company. It also tells you the available types and grades of polymers in the market and the ideal one for you.

3. Company registration

You cannot start a plastic manufacturing company before you clear all legal hurdles. Dealing with plastics will require that you first register your company. Next, the government will have to assess and certify that the biodegradable plastic manufacturing process is safe.

In some countries, you will have to produce a prototype and submit to a government agency for approval. Here, they might consider the product's quality, specifications, and environmental impact.

Lastly, you need to ensure compliance with ISO standards and tax requirements.

4. Land and buildings

Manufacturing bioplastics be it biodegradable cleaning products or carry bags, requires a store for materials and products. You need land for setting up the factory and constructing stores. You may also need room to fix some equipment such as melting and molding machines.

Pre-feasibility report for Biodegradable Products

Do you intend to start a business in biodegradable products?  in that case, that you have already identified several possible ideas. The question now is, how do you tell which of these ideas is the most practical?

What you need is a pre-feasibility report. This report helps decide whether to proceed, do technical feasibility reports, and market feasibility reports.

What is a pre-feasibility study?

This preliminary study helps you decide between several biodegradable product ideas. It helps critiques each bioplastic produce idea. You will consider technical skills, knowledge, and financial requirements for each idea.

How important is a pre-feasibility report?

The pre-feasibility report is critical in the biodegradable products industry for the following reasons:

  • Biodegradable plastic products are quite diverse. Not all can be feasible in your target market. It is also cheaper if you specialize in a specific product.
  • It is expensive to do a feasibility study report in bioplastics due to the diversity of the industry. You need to look at the feasibility report example to understand the importance of a pre-feasibility study.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


 

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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RECYCLING OF PET - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Recycling of waste has become a necessity for environmental as well as for economic reasons. Plastics wastes being recycled in our country for over three decades have not been in an organized and scientific way. With the availability of sophisticated recycling lines indigenously, it was felt that the recycling business will get organized, thus opening one more avenue for investment. This was also make available to the processing industry good quality recycled pallets for a host of applications at home. Expensive virgin material is being used in the absence of dependable recycled material for export of products such as garbage bags and liners, which are being imported by the European countries as well as the USA in very large quantities.PET Recycling is a quite new concept in India. Being an Eco-friendly plastic, it has very good present and future prospects. The recycling industry will provide employment to thousands all over the country in organized waste collection, encourage the municipal corporation to upgrade their garbage collection systems for the ease of separation, encourage new investments and also help the machinery suppliers to utilize their installed facilities to manufacture sophisticated recycling lines. With consumption of plastics in the country rising manifold during recent years, plastics waste management is emerging as a parallel industry with materials valued at around Rs. 2,500 crore recycled annually. Having invaded practically every other application such as packaging, consumer durables and disposables, industrial, electronics and telecommunications, medical and health care, building and construction, plastics as a group of materials have emerged as an unavoidable component of modern life. With the expected consumption of virgin plastics in India likely to range between three to five million tones, the waste generated would vary between one to two million tones every year. There is an urgent need for the plastics industry to take up definite initiatives like shared producer responsibility in respect of packaging waste recycling creating and planning strategies for plastic carry bags and providing dustbin culture. Pre processors were also essential for selective and appropriate recycling including technology-based incineration of uneconomical plastics waste. Regulating and controlling exploitation and diversification of plastics waste in India rests with the manufacturers, processors, packaging manufacturers, distributors, waste collectors, municipalities and local authorities and NGOs. Together they can upgrade the plastics waste industry, develop and implement waste management options through resource recovery by mechanical recycling, energy recovery and environment education awareness programme. The “commercial” sector that spans outlets that distribute and/or sell products or services to consumer represents a significant potential source of plastic for recycling. Items like packaging films, trays, soda and milk crates, food pails, industrial drums and stretch film have been recovered. The electronics and information technology industries also have a lot of scope to implement plastic recovery programs for durable goods, such as computers, automobiles, appliances, building and construction products. Durable goods have a successful history of being recycled and reused.
Plant capacity: 500 kg/dayPlant & machinery: Rs. 28.00 Lakhs
Working capital: -T.C.I: Rs. 65 Lakhs
Return: 15.00%Break even: 72.00%
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Paper Shopping Bags, Cups, Glass & Envelopes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Printed Paper shopping bage are more popular and of good appearance. Paper based products are totally eco-friendly which help us to keep the balance of natural climate. There are variety of products can be manufactured such as paper dish, paper glass, paper for greeting cards, paper for different types billing, paper used for making paper bags of different varieties which can be used for cement filling bags, again another which can be used as shopping bags. Paper Crockery such as paper cups, saucers, napkins, paper plates is finding extensive usage these days for serving eatables in parties, functions and social gatherings. Paper plates are most commonly used is disposable crockery in India. Paper envelopes is well known to all persons as it is a routine article of use with the growth of education, industrialization and commercial activities, the demand for office stationery and allied items is increasing rapidly. Paper envelopes play an important role as a stationery material in any type of correspondence. The demand of this product increases rapidly now a days.
Plant capacity: 75 Lacs Nos/Annum Paper Shopping Bags,300 Lacs Nos/Annum Paper Cups, 300 Lacs Nos/Annum Paper Glass, 300 Lacs Nos/Annum Paper Plate, 600 Lacs Nos/Annum Paper EnvelopesPlant & machinery: 136 Lakhs
Working capital: -T.C.I: 433 Lakhs
Return: 38.00%Break even: 41.00%
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Jute Yarn, Jute Sutli & Hessian Cloth Weaving Integrated Unit - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Jute Follows cotton in world textiles consumption. It is used in the United States chiefly in a floor covering, wrapping & industrial fabrics rather than in clothing textiles. Jute twine of different qualities and thickness are used extensively in India and Abroad. Three classes of twine are made viz. Country twine, export twine and sacking twine. Country twine is utilized in India for a large variety of purpose, particularly for sewing, carpet making and for general purposes. Other twines are used in finishing nets and various type of rope making. On the other hand the softened twines can be used for packing cloth, carpets etc. It can also be used as a substitute for filare running yarn, which is usually used for reinforcement of fibre plasters. It is also used for cordage. The hessian or burlap cloth is woven of jute. This cloth is stiff & does not drape well but is some times used for inexpensive decorating fabrics such as dresses or slipcovers & less frequently as garments designed for unusual decorations & textural effects. India is at present the biggest manufactures of jute goods. There is bright scope of jute yarn, jute sutli & hessian cloth weaving integrated unit.
Plant capacity: Jute Yarn 10 MT/Day, Jute Sutli 15 MT/Day, Hessian Cloth 10,000 Mtr./DayPlant & machinery: 393 Lakhs
Working capital: -T.C.I: 690 Lakhs
Return: 46.00%Break even: 39.00%
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Jute Shopping Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

There is variety of shopping bags available in India and through out the world. Shopping bags available in India made by paper, jute, synthetic resin base bags, leather bags etc. Jute is ecofriendly product. Jute fiber largely used for making jute base product – Carpet, Bags, Shopping Bags, School Bags etc. There is very good demand of jute bags. Proportionately supply of jute shopping bags is from the tiny and small scale sector. It can be used transferring product from one place to another. It can be used for shopping purpose. There is very bright scope for entrepreneurs as these are being accepted for export business also.
Plant capacity: 2400 Nos./DayPlant & machinery: 2 Lakhs
Working capital: -T.C.I: 31 Lakhs
Return: 46.00%Break even: 48.00%
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Jute Garments - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Jute fibre is natural fibre obtained from stalks of Plants of the genes Corchorus of the Tiliaceal family. Garments made of jute is not only soft but also good for skin as it causes no irritation. It is used as warm clothes, bed covers and also to decorate the house. The raw materials used to manufacture jute garments are jute fibre base yarn/dyes and quenching oil. Natural fibre base garments has good demands in the European country. So, new units coming up will be successful.
Plant capacity: Jute Garments Substitute Of Woollen, Garments 1000 Pcs/Day (Wt. 500 Gms )Plant & machinery: Rs. 100 Lakhs
Working capital: -T.C.I: Rs. 294 Lakhs
Return: 41.00%Break even: 44.00%
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Natural Food Colours - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Dyes, colour and pigments are one of the important sections of the chemical industry. For making different food attractive to the consumer, it is required to make coloured food items. Natural pigments like chlorophyll, turmeric powder etc. has large use in the industry as it is eco-friendly and it has very small side effect. Turmeric powder is used to make yellow colour. Beet powder is used for making red coloration in the food material and making red coloured soft drink and grape extract colour is generally used for making soft drinks colours. There is very good market demand of food colour synthetic and natural. There is maximum demand of natural food colour. So we can predict that there is a good scope for a new entrepreneur.
Plant capacity: Beet Powder 200kg/day, Caramel 500 kg/day, Turmeric yellow colour 250 kg/dayPlant & machinery: 65 Lakhs
Working capital: -T.C.I: 133 Lakhs
Return: 41.00%Break even: 45.00%
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Printed Paper Shopping Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Printed paper shopping bags are more popular and good in appearance. They are now going to replace the poly bags. There is lot of use of poly bags in modern life due to various positive reason. Shopping bags are made by using fibre impregnated kraft paper in the bag making machine by using special type paper adhesive or by using stitching machine. It is useful for carrying the grocery regular item. It can be used for carrying vegetables, fruits etc. It can be predicted that there is a demand of paper made shopping bags, but there is competition in both sides one in manufacturing with quality products other side vacancy created by the unecofriendly behavior of plastic base products. If there is development of eco-friendly plastic, that will again take the vacuum market. There is fair scope of the paper bags.
Plant capacity: 10000 Nos. / dayPlant & machinery: Rs. 32 Lakhs
Working capital: -T.C.I: Rs. 100 Lakhs
Return: 60.00%Break even: 34.00%
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Paper Shopping Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Paper shopping bags are now going to replace the poly bags now a days. There is lot use of poly bags in modern life due to various positive reasons. Poly bags are light easy handleable. It can bear high strength to carry the useful material. Paper based products are totally ecofreindly products, which help us to keep the balance of natural climate. It is useful for carrying the grocery regular item. It can be used for carrying vegetables, fruits, etc. To looking its uses we can say that there is very bright scope for new entrants.
Plant capacity: 10000 Nos. / dayPlant & machinery: Rs. 13 Lakhs
Working capital: -T.C.I: Cost of Project Rs. 72 Lakhs
Return: 67.00%Break even: 33.00%
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JUTE YARN, JUTE SUTLI & HESSIAN CLOTH WEAVING INTEGRATED UNIT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Jute is a very ancient part of our packaging industry. Some times before the Jute yarn, Jute Sutli units were in danger when some other materials started to take their place in packaging industry. But the era of danger gone as the jute came again among us, with new style of use like fancy bags, printed bags, furnitures, decorative items etc. The new young generation likes the bags & dress materials made up of jute due to the different type of texture and rough & tough appearance of it. So by seeing the demand of jute made materials any one can say that now its an era of jute.
Plant capacity: Jute Yarn “tough 10MT/Day, Jute Sutli“ 15MT / Day, Hessian Cloth “10,000 Mtrs./DayPlant & machinery: 452 Lakhs
Working capital: -T.C.I: 965 Lakhs
Return: 37.00%Break even: 45.00%
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Gunny Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

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Plant capacity: 10000 Bags/DayPlant & machinery: Rs. 10 Lakhs
Working capital: -T.C.I: Rs. 133 Lakhs
Return: 64.00%Break even: 23.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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