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Biodegradable Products, Recyclable, Disposable, Eco-Friendly Plastics, Bioplastics, Compostable, Biodegradable Packaging for Food Products, Bio-based Polymers, Oxo-biodegradable Plastics, Bio-nanocomposites using Maize, Corn, Sugarcane Bagasse

 

Plastics have become an indispensable ingredient to modern life. But the environmentally degradable plastics are finding innumerable opportunities and application. Physical and chemical methods of pollution control were always in the forefront because they were easy to understand, easy to control and were reproducible. Biodegradation is the real mechanism of nature of balancing the material. A better option is to modify the materials, processes and products in such a way that one can rely upon the biodegradation in nature, recalcitrance and bioaccumulation problems are overcome. We are slowly changing our philosophy and are not merely targeting for clean-up or removal of pollutant but are aiming for prevention of pollution or facilitating biodegradation.


Bio plastics are biodegradable plastics, whose components are derived from renewable raw materials. These plastics can be made from abundant agricultural/animal resources like cellulose, starch, casein collagen, soy protein polyesters and triglycerides. Large scale use of these would help in preserving non-renewable resources like petroleum, natural gas and coal and contribute little to the problems of waste management. Biodegradable Plastics degrade over a period of time when exposed to sun and air. The demand for biodegradable Plastics is ever increasing. Biodegradable products are a great alternative to plastic and styrofoam products.  These products are toxic free, compostable, and easily affordable.  There are many eco-friendly products, which include PLA cold cups derived from corn bioresin, completely compostable hot cups, souffle cups, plates, utensils, bowls, and take-out containers that are made from discarded sugarcane fiber etc in the market. These biodegradable products can replace plastic and Styrofoam consumption and help in minimizing the impact on environment byreducing environmental waste and promoting sustainability while providing the highest quality biodegradable products available.

The main properties of the biodegradable plastics are: Low barriers of oxygen/water vapour transfer, best suited for short shelf life products, fully compostable in commercial composting facilities and above all will not biodegrade in landfill or other environments under ambient conditions but degrade at controlled conditions, temperature or organisms.


Manufacturing processes are rapidly changing and biodegradable products are fast replacing man-made, difficult to degrade products. Partially biodegradable shopping bags are already manufactured from thin matrix of conventional polythene filled in with starch.  Application areas identified in India for biodegradable plastics are agricultural mulch, surgical implants, industrial packaging, wrapping, milk sachets, foodservice, personal care, pharmaceuticals, medical devices, recreational etc.Over the past year packaging suppliers have been introducing various forms of biodegradable plastics made from a variety of plants, in the main corn, based on projections that consumers and recycling regulations will drive demand for environmentally-friendly packaging. Some companies are predicting that the market will grow by about 20 per cent a year.


In addition, a combination of pricing and retail uptake has led more and more processors to look at biodegradable products as an alternative to polyethylene terephthalate (PET). The biodegradable products include a variety of fiber-based trays, containers and clamshells for foodservice, retail-packaged meat and produce, frozen entrees and prepared foods. Approximately a dozen of inherently biodegradable plastics are now in the market, with range of properties suitable for various consumer products. Some examples are biodegradable films or other raw material (for biodegradable plastic articles). New market opportunities are emerging for the development of biodegradable and bio-based products as the next generation of sustainable, eco-friendly materials that meet ecological and economic requirements. The coming years will see a new revolution in the biodegradable products.

 

The global demand for biodegradable products is on an upward trend. This is due to increasing environmental concerns and legislation in favor of bioplastics. There is a growing need for eco-friendly plastic bags and biodegradable packaging for food products.

Biodegradable Plastic Manufacturing Process

All the raw materials for bioplastics are natural. The common ones are:

  • Corn oil
  • Peelings from oranges
  • Various plant materials

Polylactic acid, or simply PLA biodegradable plastic, is one of the most important eco-friendly plastics. You can manufacture it from cornstarch, tapioca roots, chips, or cane sugar. During the manufacturing of regular plastic non-biodegradable products, manufacturers often add chemical fillers. They release these fillers on combustion or decomposition, polluting the environment.

Biodegradable products manufacturing process does not use chemical fillers. They remain safe even when the decay or burn.

The first step in the bioplastic manufacturing process involves mixing and heating materials to a molten state. Secondly, you pour the melted mixture into molds to shape it into desired eco-friendly plastic products.

Common products include biodegradable paper, eco-plastic bags, and eco-friendly produce bags.


Steps to prepare Project report on Biodegradable Carry Bags

Bioplastics are the raw materials for making biodegradable carry bags. There is a huge demand for these bags in the world market. People prefer these bags because they are an affordable biodegradable product packaging alternative.

Environmentally friendly plastic bags do not pose any danger to humans or the environment when they decompose. Unlike regular plastics, they do not release any harmful chemicals when they decompose. 

There are a few guiding questions if you are keen on writing a project report on biodegradable carry bags.

  • What is the nature and type of carrying bags you will make? What will be their unique features?
  • Is there a demand for these types of carry bags in the target market? What are the present and future drivers of this demand?
  • Are you familiar with, and do you have the skills for biodegradable plastic manufacturing process?
  • What are the materials and machinery needed to make your preferred type of carrying bags?

To answer some of these questions and write a good project report, you must first review the feasibility study report for project viability.

How to start a Biodegradable Plastic Manufacturing Company?

Here are some of the preliminary steps to starting a biodegradable plastic firm.

1. Market research

First, you need to survey the market potential for biodegradable plastics. You should ask questions like:

  • Do I expect the demand for bioplastics to grow or decline shortly?
  • Considering the required inputs and market prices for bioplastic products, will the ideas remain feasible in the future?
  • What is the current and likely future government position? Is there a likelihood of it banning your product in the future?

2. Project report

After the market analysis, the next big step in making a project report. A project feasibility report tells you the level of investment for a biodegradable plastics company. It also tells you the available types and grades of polymers in the market and the ideal one for you.

3. Company registration

You cannot start a plastic manufacturing company before you clear all legal hurdles. Dealing with plastics will require that you first register your company. Next, the government will have to assess and certify that the biodegradable plastic manufacturing process is safe.

In some countries, you will have to produce a prototype and submit to a government agency for approval. Here, they might consider the product's quality, specifications, and environmental impact.

Lastly, you need to ensure compliance with ISO standards and tax requirements.

4. Land and buildings

Manufacturing bioplastics be it biodegradable cleaning products or carry bags, requires a store for materials and products. You need land for setting up the factory and constructing stores. You may also need room to fix some equipment such as melting and molding machines.

Pre-feasibility report for Biodegradable Products

Do you intend to start a business in biodegradable products?  in that case, that you have already identified several possible ideas. The question now is, how do you tell which of these ideas is the most practical?

What you need is a pre-feasibility report. This report helps decide whether to proceed, do technical feasibility reports, and market feasibility reports.

What is a pre-feasibility study?

This preliminary study helps you decide between several biodegradable product ideas. It helps critiques each bioplastic produce idea. You will consider technical skills, knowledge, and financial requirements for each idea.

How important is a pre-feasibility report?

The pre-feasibility report is critical in the biodegradable products industry for the following reasons:

  • Biodegradable plastic products are quite diverse. Not all can be feasible in your target market. It is also cheaper if you specialize in a specific product.
  • It is expensive to do a feasibility study report in bioplastics due to the diversity of the industry. You need to look at the feasibility report example to understand the importance of a pre-feasibility study.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


 

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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PET PREFORM FROM PET RESIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PET (also named PETE) is a kind of polyester material for fiber, injection molded parts, as well as blow-molded bottles and jars. Special grades are offered with the required properties for the different applications. PET is linear thermoplastic (long-chain molecule consists of repeating units shown as figure right), white but bluish resin made from terephthalic acid and ethylene glycol through poly-condensation. PET is supplied by the resin manufacturers in the form of small pellets, each about 0.05 gram. PET came into prominence in the 1950s as a textile material. Its strength, temperature tolerance and wear-resistance made it an ideal replacement for, or addition to natural fibers such as silk, cotton and wool. It has good antiosmosis, low water absorbability and good toughness. PET film's tensile strength is similar with aluminum film's, and is three times that of PC and PA film. PET film is transparent. It's tensile strength can reach 1/3~1/2 of steel's if dealed by oriented draw. It's the toughest thermoplastic film. It will be burnt with yellow flame and will burst when burning. And it will continue burning when away from fire. The term resin originally referred to natural products (particularly of vegetable origin) but now include the man-made substances. The use of plastic product is increasing and will almost certainly continue to increase. Now-a-days pet containers are becoming very popular in the society. The size of the container produced range from 50 ml to 150 ml or more which is further use for making required size blow moulded bottle. Pet perform has large demand for the manufacturing of pet bottles which is used in food & pharmaceutical industries. In India pet-bottle industry started during mid-1980s. Pearl polymer was the first to set up a plant with an initial capacity of 4 mn bottles a year. The bottles were first used for packaging edible oils. Coca-cola and Pepsi-cola the packaged drinking water manufacturers have completely shifted to pet bottle. The application of Pet bottles in ketchup, whisky and juice packaging is increasing day by day. In the initial years, pet resin was made available by the existing polyester fibre plants. Century Enka at its Pune plant started manufacturing, resin in 1984 with a capacity of 1200 tpa. Pearl pet supplies to companies like McDowells, ITC Agro, Nestle, Cadbury etc. It has well dispersed plants spread out in the Country-Delhi and Gurgaon in North India, Mahad (near Mumbai) in the West and Jigani (near Bangalore) in the South. In coming years the demand of pet preform from pet resin will be increasing, so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 100000 Nos. PET Preform / day or 500 ml. each PET PreformPlant & machinery: 38 Lakhs
Working capital: -T.C.I: 225 Lakhs
Return: 44.00%Break even: 35.00%
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PET Bottles and Containers from PET Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Polyethylene Terephthalate (PET, PETE or polyester) is commonly used for carbonated beverage and water bottles. PET provides very good alcohol and essential oil barrier properties, generally good chemical resistance (although acetones and ketones will attack PET) and a high degree of impact resistance and tensile strength. The orienting process serves to improve gas and moisture barrier properties and impact strength. This material does not provide resistance to high temperature applications -- max. temp. 160 °F (71.1 °C). PET bottles are used for mineral water, edible oil, carbonated soft drinks and a host of other products. PET bottles & jars have made a spectacular entry into the Indian market, recording annual growth rates in excess of 20 % per annum; in its wake, the demand for a whole new range of plastic closures has also emerged replacing metal closures. The major players in Indian market are Jauss Polymers Ltd., Parle International Pvt. Ltd., Pearl Polymers Ltd., Plethico Pharmaceuticals Ltd., Polycon International Ltd., Radico Khaitan Ltd., S P L Techno Chem Ltd., Sanat Products Ltd., Shripet Cybertech Systems Ltd., Surat Beverages Ltd., Technology Plastics Ltd. The demand of PET bottles is growing day by day, so there is good scope to enter in to this field.
Plant capacity: 32500 Bottle/Day, 20000 Bottle 0.5 Ltrs., 10000 Bottles Ltrs., 2500 Contain 20 Ltrs./DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: Cost of Project : 322 Lakhs
Return: 45.00%Break even: 35.00%
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PRINTED PAPER SHOPPING BAGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Now a days ecofriendly products has lot of advantages in use over unecofriendly based products. Since unecofriendly products may cause devastation of world. Printed paper shopping bags are more popular and good in appearance. These are now replacing very fast to poly bags. It has very high commercial as well as social benefits. Paper shopping bags are now frequently being used by shopkeepers in various designs and shapes. It can be predicted that there is a demand of paper made shopping bags. So there is good scope for new entrepreneurs.
Plant capacity: 10000 Nos./DayPlant & machinery: 35 Lakhs
Working capital: -T.C.I: 108 Lakhs
Return: 46.00%Break even: 40.00%
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PAPER CUPS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

A paper cup is a disposable made out of paper and after lined with plastic or wax to prevent liquid from leakage out or soaking by paper. Paper cups are made from renewable resources. The cups should be made from food grade paper which are hygienic in nature. It is capable for holding both hot & cold liquid for longer time. The uses of paper cups have wide range. Give the rapid changes in life style, it is the right time to enter the consumer segment to popularize the home consumption of paper cups. The growth prospects are huge in paper cup industry. There is good scope for new entrepreneurs to venture in to this field.
Plant capacity: 300000 PCS./dayPlant & machinery: 47 Lakhs
Working capital: -T.C.I: 197 Lakhs
Return: 46.00%Break even: 38.00%
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BAMBOO FURNITURE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

The bamboos are a group of woody perennial evergreen plants in the true grass family poaceae, subfamily bambusoideae, tribe bambuseae. Some are giant bamboo, the largest members of the grass family. Bamboo is the fastest growing woody plants in the world. Their growth rate is due to an unique rhizome “dependent system but is highly dependent on local soil and climate conditions. Bamboo is a versatile, strong renewable and environment friendly material, granineae and the fastest growing woody plant on earth. The bamboo is used in the following items “Table, Chair, Stool, Long Chair, Sofa, Sofa set, Mats. Indian Market potential of Bamboo based products is estimated to be Rs.26, 000/- Cores by the year 2015. Bamboo Furniture market is estimated at 3625 crores and Bamboo Housing market stands at 1100 Crores. There is good domestic as well as export demand of bamboo furniture. New entrepreneurs venture into this field will be successful.
Plant capacity: 14400.00 SETS/AnnumPlant & machinery: 5 Lakhs
Working capital: -T.C.I: 138 Lakhs
Return: 48.00%Break even: 41.00%
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DISPOSABLE PLATES FROM BANANA LEAVES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Disposable cutlery and containers are products that are a part of our day to day life. Disposable items like cups, plates, saucers are being increasingly used. Such disposable items are made with natural materials like leaf as well as man made products like paper, plastics. Leaf cups, plates have greater hygiene value. Banana leaf plate making is a state of the art to develop biodegradable and compostable alternatives to petrochemical based plastics and polystyrene. Banana leaf plates is best described as a revolutionary product and is strong just like the ordinary pulp paper plates and are made from natural, biodegradable product. These leaf plates are popular among those who appreciate the concept of using natural plate materials in an original and organic way. The banana leaf plates can be manufactured with the best quality leaves and are distinct in style. These are the perfect pieces used for serving any occasion, party, gatherings or grand party. These plates can be easily disposed and are environment friendly. Environment friendly products helps to keep the environment clean and make the planet good to live. Presently most of the disposable containers are made from plastics and paper. But the use of plastics is either discouraged or banned because the cause environmental pollution. Hence, banana leaves as an alternative material, offers great usage and health environment. These plates are itself very strong, and hot, cold, heavy and sloppy food is easily coped with. These are great for parties and barbeques. In future, the demand of Disposable Plates from Banana Leaves will increase day by day. There is good scope to venture into this project for new entrepreneurs.
Plant capacity: 9000000 Nos./AnnumPlant & machinery: 7 Lakhs
Working capital: -T.C.I: 34 Lakhs
Return: 51.00%Break even: 48.00%
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GOOD SCOPE IN BIODEGRADABLE PLASTIC PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Plastics have become an important part of modern life and are used in different sectors of applications like packaging, building materials, consumer products and much more. Plastic packaging provides excellent protection for the product, it is cheap to manufacture and seems to last forever. Lasting forever, however, is proving to be a major environmental problem. Another problem is that traditional plastics are manufactured from non-renewable resources – oil, coal and natural gas. In an effort to overcome these shortcomings, biochemical researchers and engineers have long been seeking to develop biodegradable plastics that are made from renewable resources, such as plants. Most of today's plastics and synthetic polymers are produced from petrochemicals. As conventional plastics are persistent in the environment, improperly disposed plastic materials are a significant source of environmental pollution, potentially harming life. The plastic sheets or bags do not allow water and air to go into earth which causes reduction in fertility status of soil, preventing degradation of other normal substances, depletion of underground water source and danger to animal life. In the seas too, plastic rubbish - from ropes and nets to the plastic bands from beer packs -choke and entangle the marine mammals. The biodegradable polymers could be an alternative to the conventional plastic materials. The term biodegradable means that a substance is able to be broken down into simpler substances by the activities of living organisms, and therefore is unlikely to persist in the environment. There are many different standards used to measure biodegradability, with each country having its own. The requirements range from 90 per cent to 60 per cent decomposition of the product within 60 to 180 days of being placed in a standard composting environment. The reason traditional plastics are not biodegradable is because their long polymer molecules are too large and too tightly bonded together to be broken apart and assimilated by decomposer organisms. However, plastics based on natural plant polymers derived from wheat or corn starch have molecules that are readily attacked and broken down by microbes. Biodegradable plastics are mainly derived from corn, wheat and potato starch. Biodegradable plastics products are thermoplastic materials which are processed with the same machines traditionally used to process conventional plastics. Biodegradable plastic products physical and chemical properties are similar to those of traditional plastics, but it is completely biodegradable in different environments, just like pure cellulose. Biodegradable Plastic products are generally a degradable plastic in which the degradation results from the action of naturally-occurring micro-organisms such as bacteria, fungi, and algae. A biodegradable plastic product is made from normal polymer; the same used in making plastic products but at the same time it also contains newly invented biodegradable plastic additives. Biodegradable additives when mixed with compatible plastic raw material LLDPE/LDPE, PP, HDPE, etc. will cause the plastic to photo, thermal and chemically degrade as litter in anaerobic and aerobic facilities. These plastics will progressively degrade to lower and lower molecular weights As a result of which they become brittle, fragmented until appoint in time they are digested by the micro organisms back to the basic elements of carbon dioxide, water and the biomass. Hotels & Hospitals are places where maximum waste is generated. This is where biodegradable plastic can play a major role in serving all its purpose and at the same time is not hazardous or harmful to nature. Application areas identified in India for biodegradable plastics are Agricultural Mulch, Surgical Implants, Industrial Packaging, Wrapping, Milk Sachets, Food service, Personal Care, Pharmaceuticals, Medical Devices, Recreational, etc. Demand for Bio-based polymer is certainly growing across several sectors and region. The major benefit from bio-based polymer is the sustainable aspect of renewable sources for the monomers instead of relying on petroleum or natural gas based finite sources. Biodegradable Plastics is "Popular" as Green Packaging. Packaging has become one of the hot spots of green revolution. A major change is taking place in packaged goods and the industry is at a tipping point. Biodegradable plastics is the growing demand for packaging, the manufacturer will subsequently increase productivity. The next several years, the market demand for biodegradable packaging materials will continue to grow. Biodegradable materials by nature rely on the role of microbial decomposition, as packaging materials can significantly reduce the amount of garbage. With good quality of products, about 41% of biodegradable packaging is used for food preservation. 90 years since the 20th century, the global production of biodegradable plastics rapid increase, of which around 60% used in the packaging industry. By 2011, biodegradable plastic packaging production will reach 116,000 tons, an average annual growth rate of 22%.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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BIODEGRADABLE PLASTIC PRODUCTS (BAGS, PLATES & GLASSES)

Plastics have become an important part of modern life and are used in different sectors of applications like packaging, building materials, consumer products and much more. Most of today's plastics and synthetic polymers are produced from petrochemicals. As conventional plastics are persistent in the environment, improperly disposed plastic materials are a significant source of environmental pollution, potentially harming life. The biodegradable polymers could be an alternative to the conventional plastic materials. The term biodegradable means that a substance is able to be broken down into simpler substances by the activities of living organisms, and therefore is unlikely to persist in the environment. There are many different standards used to measure biodegradability, with each country having its own. The requirements range from 90 per cent to 60 per cent decomposition of the product within 60 to 180 days of being placed in a standard composting environment. Biodegradable plastics are mainly derived from corn, wheat and potato starch. Biodegradable plastics products are thermoplastic materials which are processed with the same machines traditionally used to process conventional plastics. Biodegradable plastic products physical and chemical properties are similar to those of traditional plastics, but it is completely biodegradable in different environments, just like pure cellulose. The advantages of biodegradable plastics can prevent plastic pollution from becoming worse, and other methods can be used to help clean up any of this pollution that is already present. Waste to energy programs, and other alternative uses for traditional plastics that are cluttering up landfills and other areas, can eliminate the plastic garbage buildup that harms the earth and environment. India consumes around five million tons (mt) of plastic products every year. Of this, a large amount of consumption happens through use of plastic bags alone. The country doesn’t have a national ban on use of plastic bags. However, on their own, several states such as Punjab, Goa, Himachal Pradesh, Jammu & Kashmir, Kerala, Maharashtra, Sikkim and West Bengal have imposed a ban on plastic bags. Rajasthan, the largest state of India joined this green league in July. In recent years, more and more attention as the green packaging and also for the promotion of environmental protection considerations began to encourage the production of biodegradable plastic packaging. Biodegradable materials by nature rely on the role of microbial decomposition, as packaging materials can significantly reduce the amount of garbage. With good quality of products, about 41% of biodegradable packaging is used for food preservation. 90 years since the 20th century, the global production of biodegradable plastics rapid increase, of which around 60% used in the packaging industry. The coming year 2011, biodegradable plastic packaging production will reach 116,000 tons, an average annual growth rate of 22%. There is a very good scope and future for this product and new entrepreneurs should venture into this field.
Plant capacity: 28125000 Nos./Annum Glass, 15000000 Nos./Annum Plates, 12857000 Nos./Annum BagsPlant & machinery: 145 Lakhs
Working capital: -T.C.I: Cost of Project : 258 Lakhs
Return: 44.00%Break even: 49.00%
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BIO PLASTIC PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Plastics have become an important part of modern life and are used in different sectors of applications like packaging, building materials, consumer products and much more. Plastic packaging is proving to be a major environmental problem. Most of today's plastics and synthetic polymers are produced from petrochemicals. As conventional plastics are persistent in the environment, improperly disposed plastic materials are a significant source of environmental pollution, potentially harming life. The plastic sheets or bags do not allow water and air to go into earth which causes reduction in fertility status of soil, preventing degradation of other normal substances, depletion of underground water source and danger to animal life. In the seas too, plastic rubbish from ropes and nets to the plastic bands from beer packs choke and entangle the marine mammals. In an effort to overcome these shortcomings, biochemical researchers and engineers have long been seeking to develop biodegradable plastics that are made from renewable resources, such as plants. The biodegradable polymers could be an alternative to the conventional plastic materials. The term biodegradable means that a substance is able to be broken down into simpler substances by the activities of living organisms, and therefore is unlikely to persist in the environment. There are many different standards used to measure biodegradability, with each country having its own. The requirements range from 90 per cent to 60 per cent decomposition of the product within 60 to 180 days of being placed in a standard composting environment. Biodegradable plastics or bioplastics are mainly derived from corn, wheat and potato starch. Biodegradable plastics products are thermoplastic materials which are processed with the same machines traditionally used to process conventional plastics. Biodegradable plastic products physical and chemical properties are similar to those of traditional plastics, but it is completely biodegradable in different environments, just like pure cellulose. The demand for bioplastics makes it one of the fastest growing thermoplastic product types globally. Global demand is expected to reach over one billion pounds by 2012. Currently, the biodegradable segment of bioplastics is the largest segment of the bioplastics category, but it is projected to be displaced by the non biodegradable bioplastics group of products, which may or may not be 100% derived from biomass. Packaging, disposable food service and fiber applications are major use areas. Polylactic acid polymer (PLA) demand is growing rapidly in both packaging and fiber applications. Demand for starch based polymers, in a modified form or blended with another polymer such as PLA for biodegradability or with a polyolefin such as polypropylene, will continue to grow. Disposable cutlery and containers are products that are a part of our day to day life. Disposable items like bags, cups, plates, saucers, glasses are being increasingly used. Biodegradable bags are becoming more and more commonly used, because they are better for the environment and most people are concerned about being more green. Though the demand for biodegradable plastics is increasing, acceptance of biodegradable polymers is likely to depend on factors like: Customer response to costs; Possible legislation by governments; and The achievement of total biodegradability Substantial technological progress has been made in bio based plastics in the past five years. Innovations in material and product development, environmental benefits as well as the gradual depletion of crude oil increasingly call for polymers made from renewable raw materials. Bioplastics will raise more than fourfold to 900,000 metric tons in 2013, valued at US$2.6 bln, according to a report by The Freedonia Group. The growth will be fueled by a number of factors, including consumer demand for more environmentally sustainable products, the development of bio based feedstocks for commodity plastic resins and increasing restrictions on the use of non-degradable plastic products, particularly plastic bags. Most important, however, will be the expected continuation of high crude oil and natural gas prices, which will allow bioplastics to become more cost-competitive with petroleum based resins. Non-biodegradable plant based plastics will be the primary driver of bioplastics demand. Biodegradable plastics, such as starch-based resins, polylactic acid (PLA) and degradable polyesters, accounted for the vast majority (nearly 90%) of bioplastics demand in 2008. Double-digit gains are expected to continue going forward, fueled in part by the emergence on the commercial market of polyhydroxy-alkanoates (PHAs). PLA will also see strong advances in demand as new production capacity comes online. Western Europe was the largest regional market for bioplastics in 2008, accounting for about 40% of world demand. Bioplastics sales in the region benefit from strong consumer demand for biodegradable and plant based products, a regulatory environment that favors bioplastics over petroleum resins, and an extensive infrastructure for composting. Demand will grow more rapidly in the Asia/Pacific region, which will surpass the West European market by 2013. Gains will be stimulated by strong demand in Japan, which has focused intently on the replacement of petroleum-based plastics. Europe is leading the way for induction of bioplastics in day to day use. Companies such as Novamont SpA, NatureWorks LLC, and Metabolix, Inc. are entering the market with new bio-based products. Demand for bioplastics is accelerating as more supply of all bioplastic types come into production. Though this product is now at a nascent stage in India but in the long run this product has a very promising future. New entrepreneurs should venture into this field. Cost Estimation: Capacity : 15000000Nos. (Bio Plastic Glasses) 1000000 Nos. (Bio Plastic Plates) 75000 Nos. (Bio Plastic Plastics)
Plant capacity: -Plant & machinery: 166 Lakhs
Working capital: -T.C.I: Cost of Project : 298 Lakhs
Return: 47.00%Break even: 51.00%
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PET Bottle from PET Resin - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile PET polyethylene terephthalate is a form of polyester or resin, clear and lightweight, non-reactive, economical, and shatterproof plastic used around the world as an excellent energy efficient packaging material. It is extruded or molded into plastic bottles and containers for packaging foods and beverages, personal care products, and many other consumer products. PET is the most recycled plastic worldwide. PET bottles/containers are popular for packaging sodas, water, juices, salad dressings, cooking oil, peanut butter, shampoo, liquid hand soap, mouthwash, pharmaceuticals, even tennis balls. Virtually all single serving and 2 liter bottles of carbonated soft drinks and water sold in the U.S. are made from PET. Special grades of PET are used for carry home prepared food containers that can be warmed in the oven or microwave. PET is a polymer of ethylene glycol and terephthalic acid. Pellets of the PET resin are heated to a molten liquid, which can be easily extruded or molded into almost any shape. Properties of PET • Very low moisture absorption • Excellent dimensional stability • High deflection temperature under load • Continuous working temperature up to 140 0C • Very high mechanical strength & stiffness • Good wear & tear resistance • Excellent electrical resistance & dielectric strength • Good resistance to chemicals, petrol, oil fats Uses and Applications PET is hygienic, strong, and resistant to attack by micro organisms, does not react with foods or beverages, and will not biologically degrade. Its safety for food and beverage use is recognized by health authorities around the world. But unlike glass, PET is extremely lightweight, simple to transport and won't break, which is why it is preferred for packaging many foods and beverages. PET, which is becoming increasingly popular, the size of the container produced ranges from 500 ml to 10000 liters. It is used for 1.5 litres thermally stable fruit juice bottle, in food and confectionery, filling liquors and wine, it can be used for pharmaceuticals and agrochemicals, it can be used for cosmetics. Some of the applications of PET bottles are: • Packaging Industry (Used for packing food stuffs, liquor, pharmaceuticals, pesticides etc.) • Electrical & electronic industry (capacitor lans, key tops for business machines, connectors, optical fiber, electrical iron components, head lamp reflectors, instruments housings, sockets, relays, plugs) • Irrigation (Sprinkler, nozzle for dip irrigation system, elbow joints, joints for hydraulic lines) • Domestic application (toothpaste tube shoulder, door handle, bath fittings) • Recreation, sports & games items • Building construction & furniture PET has been approved as safe for contact with foodstuffs and beverages by the FDA, Health Canada, the European Food Safety Authority and virtually every other health safety agency in the world. Market Survey The global demand for PET was growing fast over the last decade. The effect of the economic slowdown has adversely affected the consumption of various commodities in many countries globally. Hence, demand for PET has also slowed down over the past two years. The global PET market in 2009 was 15.3 million tons. As the economies recover from the slowdown, the consumption of commodities will rise again and the global demand for PET will grow at CAGR of 4.9% up to 2020.PET packaging has been doing very well as it offers the flexibilities of innovation, both in terms of pack design and size. Pepsi expects 15% reduction in the share of glass bottles from 65%. Likewise Coco Cola India is not far behind in lapping up the growth in the PET model. India produces around 500,000 tons of PET annually. The overall capacity of the industry is rated at about 650,000 tons per year. The application of PET resin for packaging is expected to grow in the coming years. Products like ketchup, beer and juices will be packed in PET made possible by hot fill and multilayer technology.
Plant capacity: 12000000 No.s/Annum, Size: 0.5, 1, 2 Ltrs CapacityPlant & machinery: 82 Lakhs
Working capital: -T.C.I: Cost of project : 231 Lakhs
Return: 43.00%Break even: 51.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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