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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Guar Gum Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Guar is also called guaran, is a Galactomannan.It is primarily the ground endosperm of guar beans. The guar seeds are dehusked, milled and screened to obtain the guar gum.It is typically produced as a free flowing, pale, off-white colored, coarse to fine ground powder. It is available in form of: Guar Seed , Guar Gum Powder , Guar Refined Split ,Guar Churi Meal. Guar gum is water-soluble plant mucilage obtained from the grand endosperms of cyanopsis tetragonoloba, cultivated in Pakistan as livestock feed. The water-soluble portion of the flour (85%) is called `guaran' and consists of 35% galactose, 63% mannose, probably combined in a polysaccharide 5-7% protein. Guar gum exporter provides guar gum for food additives, guar gum for food ingredients, guar gum for pet food additives, guar gum stabilizing, food grade guar gum, industrial grade guar gum and technical grade guar gum. Gum manufactured from guar has got variety of uses. Guar Gum is used as Natural thickener, Emulsifier, Stabilizer, Bonding agent, Hydrocolloid, Gelling agent, Natural Fiber, Fracturing agent. Guar gum industry has ready market and there is a good scope for stabilizing further capacity in India. Guar gum seed treatment machinery can be utilized for dal splitting also with minor modifications and the micro pulveriser could be used for grinding. India accounts for 80% of the total guar produced in the world and 70% is cultivated in Rajasthan. Pakistan, Sudan and parts of USA are the other major Guar growing countries. 75% of the Guar Gums or their derivatives produced in India are exported mainly to USA and European countries. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Ace Gum Industries Pvt. Ltd. • Hindustan Gum & Chemicals Ltd. • India Glycols Ltd. • Jai Bharat Gum & Chemicals Ltd. • K C India Ltd. • Lucid Colloids Ltd. • Rama Industries Ltd. • Vegan Colloids Ltd. • Vikas Granaries Ltd. • Vikas W S P Ltd.
Plant capacity: Guar Gum Powder: 6 MT/DayPlant & machinery: 24600000
Working capital: -T.C.I: Cost of Project: Rs 705 Lakhs
Return: 26.00%Break even: 68.00%
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Alcohol from Potato - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The term alcohol was first applied to the spirits of wine, ethyl alcohol, and now it refers to a series of substances with similar characteristics Ethyl alcohol is the active constituent of all intoxicating liquors obtained by the fermentation of saccharine materials. It is present in the form of esters in several volatile oils. It is now a days prepared in immense quantities, chiefly by fermentation and finds numerous industrial uses, and is also being used as a motor fuel. Alcohol is itself a raw material for chemicals, it is also a solvent. The use of alcohol as an exhilarating and intoxicating beverage is common throughout the world. Today, the fermented juice, obtained from several palms, has long been used by the poorer classes in India, has long been used by the poorer classes in India, and the distillation of spirit, arrack from fermented rice, toddy etc; has been known, since early times. Since the advent of the English into India, modern distilleries and breweries have been established in almost all the Provinces and important States. The potable spirits made are country spirit (arrack and spiced liquors), and liquors resembling, imported spirit (rum, gin, whisky, and brandy). Alcohol is used directly in the manufacture of several compounds such as ether, ethyl acetate, and other esters, acetic acid (vinegar), acetone, chloral, chloroform and iodoform. It is required for the manufacture of mercury fulminate which is largely used in detonators for explosives. It is a solvent in preparing T.N.T. Alcohol is also employed in the preparation of transparent soaps. Industrial ethanol is a mature market. However, due to the rapid growth in fuel ethanol, the market dynamics are actively changing. Key suppliers in this market include domestic and imported fermentation producers, as well as domestic and imported synthetic producers. Therefore, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • A P Met Engg. Ltd. • Agribiotech Industries Ltd. • Ammana Bio Pharma Ltd. • Andhra Petrochemicals Ltd. • Asansol Bottling & Packaging Co. Pvt. Ltd. • Asian Petroproducts & Exports Ltd. • Carew Phipson Ltd. • Chandigarh Distillers & Bottlers Ltd. • Cilson Organics Ltd. • Galaxy Oleo-Chem (India) Ltd. • Gujarat Soaps Ltd. • Gwalior Alcobrew Pvt. Ltd. • I F B Agro Inds. Ltd. • Khandoba Distilleries Ltd. • Kolhapur Sugar Mills Ltd. • M W P Ltd. • Maruti Organics Ltd. • Mohan Meakin Ltd. • National Industrial Corpn. Ltd. • Pampasar Distillery Ltd. • Patiala Distillers & Mfrs. Ltd. • Pioneer Distilleries Ltd. • Radico Khaitan Ltd. • Rishab Alchem India Pvt. Ltd. • Samsons Distilleries Pvt. Ltd. • Saraya Industries Ltd. • Sri Rama Distilleries Ltd. • Yeast Alco Enzymes Ltd.
Plant capacity: Alcohol from Potato: 60 KLs/DayPlant & machinery: Rs 810 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 2280 Lakhs
Return: 28.00%Break even: 44.00%
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Magnesium Sulphate (Fertiliser Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Lime, magnesia, strontium, and baryts were found to have alkaline reactions and were called alkaline earths. The alkaline earth metal includes magnesium, calcium, strontium, and barium. All the alkali metals react with dilute acids like Sulfuric acid, Hydrochloric acid etc. to form their salts. Magnesium reacts with Sulfuric acid to form magnesium Sulphate. Magnesium Sulphate is commercially available as heptahydrate, monohydrate, anhydrous or dried form containing the equivalent of 2-3 waters of hydration. Magnesium Sulphate occurs naturally in seawater, mineral springs and in minerals such as kieserite and epsomite. Magnesium Sulphate heptahydrate is manufactured by dissolution of kieserite in water and subsequent crystallization of the heptahydrate. Magnesium Sulphate is available as brilliant colourless crystals, granular crystalline powder or white powder with a bitter salty cooling taste. Crystals effloresce in warm, dry air. It is freely soluble in water, very soluble in boiling water, and sparingly soluble in alcohol. Magnesite (40% MgO) is the raw material used for manufacturing magnesium sulphate. It can be used directly as a Mg fertiliser only in very acid soils for long-duration crops.
Plant capacity: Magnesium Sulphate (Fertiliser Grade): 60 MT/DayPlant & machinery: Rs 195 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 861 Lakhs
Return: 62.00%Break even: 48.00%
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Fatty Alcohol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Fatty alcohol is a generic term for a range of aliphatic hydrocarbons containing a hydroxyl group, usually in the terminal or n-position.They are naturally derived from plant or animal oils and fats and used in the pharmaceutical, detergent or plastics industries. Fatty alcohols used in consumer products have a good human health profile and margins of exposure are most often in excess of 10 000. Fatty alcohols are not carcinogenic, mutagenic or reproductive/developmental toxins. Fatty alcohols (or long-chain alcohols) are high-molecular-weight, straight-chain primary alcohols, but can also range from as few as 4-6 carbons to as many as 22-26, derived from natural fats and oils. The precise chain length varies with the source. Some commercially important fatty alcohols are lauryl, stearyl, and oleyl alcohols. They are colourless oily liquids (for smaller carbon numbers) or waxy solids, although impure samples may appear yellow. Fatty alcohols usually have an even number of carbon atoms and a single alcohol group (-OH) attached to the terminal carbon. Some are unsaturated and some are branched. They are widely used in industry. Few Indian Major Players are as under • Galaxy Oleo-Chem (India) Ltd. • Godrej Industries Ltd. • Gujarat Soaps Ltd. • Hico Products Ltd. • India Glycols Ltd. • Procter & Gamble Hygiene & Health Care Ltd. • Rishab Alchem India Pvt. Ltd. • V V F Ltd.
Plant capacity: Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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Precipitated Silica from Rice Husk Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. Precipitated silica market is fragmented and major portion of the global market share is constituted by regional players. Therefore, precipitated silica market has high price sensitivity. Moreover low capital investment has increased the threat of new entrants in the market mainly in the developing economies. There has been surge in investment by major players in the emerging economies. Thus, Precipitated Silica from Rice Husk Ash as an entrepreneur, offers an exciting opportunity to you.
Plant capacity: Precipitated Silica: 5 MT/Day,CaCO3 (by product):10.3 MT/DayPlant & machinery: Rs 437 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 660 Lakhs
Return: 24.00%Break even: 55.00%
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SORBIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbic acid is a natural, organic preservative frequently used to maintain the freshness of a variety of human foods, drugs, and cosmetic products. Potassium sorbate and sorbic acid possess antifungal, and to a lesser extent antibacterial, properties. Sorbic acid also inhibits mold growth. Some of the important species that are suppressed by sorbic acid belong to the genera Alternaria, Botrytis, Cladosporiwn, Fusariwn, Mucor, Penicilliwn, Rhizopus, Trichoderma. Mold can be a problem in wine cellars. To control mold in the wine cellar, sorbic acid could be included in the antimicrobial compounds used for sanitizing. APPLICATIONS AND USES OF SORBIC ACID Here are a few specific applications with a few details: Dairy Products - The most common methods of application include dipping or spraying with potassium sorbate solutions for natural cheeses and direct addition for processed cheeses. For cottage cheese sorbic acid is added to the cream dressing before pasteurisation. Sorbic Acid in Beverage- Sorbic Acid is widely used as preservative in beverage. As preservative: in carbonated drinks, fruit drinks, dairy drinks to inhibit microbial. Sorbic Acid in Wines - Sorbic acid is used in table wines to prevent secondary fermentation of residual sugar. The addition of sorbic acid affords protection against recontamination by yeasts that have been heated or filter sterilized, but at these low levels it does not provide adequate protection against undesirable malolactic and acetic acid bacteria. ? Sorbic Acid in Pharmaceutical- Sorbic Acid is widely used apreservative in Pharmaceutical. As preservative: in intravenous injected liquid and nutrient solution to inhibit microbial. ? Sorbic Acid in Meat and Poultry - For fresh poultry, a dip in potassium sorbate significantly reduces the total number of viable bacteria and doubles the refrigerated shelf life. Country-cured hams sprayed with sorbate solution result in no mold growth for 30 days. ? Sorbic Acid in Fruit and Vegetable Products - Sorbates are applied as a fungistat for prunes, pickles, relishes, maraschino cherries, olives and figs. The same levels extend the shelf life of prepared salads ,eg, potato salad, coleslaw, tuna salad, etc. In the fermented vegetables, it is used to retard yeasts during fermentation. ? Sorbic Acid in Bakery Products - Sorbates are used in and/or on yeast-raised and chemically leavened bakery products. The use of sorbates in yeast raised products at one fourth the level that is normally added provides the same shelf life without adversely affecting the yeast fermentation. Sorbates added at one tenth the propionate level reduces the mix time by 30%. This internal treatment is used in combination to an external spray of potassium sorbate to increase the shelf life of bakery products. ? Sorbic Acid in Cosmetics- Sorbic Acid is widely used as preservative in Cosmetics. As preservative: in cosmetic and personal care product to inhibit microbial. SPECIFICATION: Description Unit Value Sorbic acid assay % 99.0 to 101.0 Water % <0.5 Heavy metal( as Pb) ppm <10 Melting range Deg>C 132-135 Residue on ignition % <0.2 Arsenic (as As) Ppm <3 DEMAND DRIVER The low toxicity of sorbic acid enhances its desirability as food preservative. The oral LD50 for sorbic acid in rats is lOg/kg compared to 5 g/kg for NaCI. The activity of the sorbates at a higher pH is one distinct advantage over the two other most commonly used food preservatives, i.e benzoic and propionic acids. Sorbates are classified as GRAS in the United States, with no upper limit set for foods that are not covered by Standards of Identity. Sorbates can be applied to food by any of several methods including direct addition, dipping in or spraying with an aqueous sorbate solution, dusting with sorbate powder, or impregnating food packing materials. The potassium salt is used in applications where high water solubility is desired. The continuous increase in food production has significantly increased the demand for food preservatives such as sorbic acid.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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POLYPHENYLENE SULFIDE (PPS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyphenylene sulfide (PPS) is an organic polymer consisting of aromatic rings linked with sulfides. Synthetic fiber and textiles derived from this polymer are known to resist chemical and thermal attack. Polyphenylene sulfides exhibit outstanding chemical resistance, thermal stability, dimensionally stability, and fire resistance. PPS's extreme inertness toward organic solvents, and inorganic salts and bases make for outstanding performance as a corrosion-resistant coating suitable for contact with foods. PROCESS PPS can be polymerized by the polycondensation reaction of para-dichlorobenzene (p-DCB) and sodium sulfide (Na2S) or sodium hydro sulfide (NaSH) in a polar solvent under elevated temperature and pressure conditions. PPS is created by combining various elements, including a dehydration reaction, sodium chloride removal reaction, exothermic reaction, and high temperature pressurization reaction. ADVANTAGES 1. Excellent chemical resistance 2. High temperature performance 3. High modulus when reinforced PROPERTIES Rigid, opaque non-burning continuous use at 250'C, good chemical resistance, good electrical insulator, moisture resistant, rarely used unfilled. Good tensile strength and flexural modulus together with good electrical properties. Glass fibre filled PPS gives good heat distortion whereas carbon fibre filled PPS does this even better with dimensional stability and rigidity. PPS, when PTFE lubricated, will give good wear and low coefficient of friction. TYPICAL APPLICATIONS Fuel injectors Pumps Bearings Manifolds V-packing gaskets Pistons Gears Areas of application include the following • PPS compounds are a popular alternative to metal for gas water boilers, as it can be used instead of metal and ceramics • PPS is a high performance polymer used to replace thermosets. • Automotive OEM platforms as well as advanced, lightweight composite components used by aircraft manufacturers. • In fuel systems, transmission components • In the electrical/electronic field in sensors, connectors, plugs, switches, sockets, transformers, bobbins and circuit boards; in structural and non structural aircraft composite components; • In fluid handing in enhanced oil and gas recovery, pumps and valves and potable water valves and fittings • In the industrial/consumer industry in appliances, electronics, technical fibers and fabrics for filtration and conveyor system components. Demand for PPS resins has grown at a healthy and promising rate since the 2008–09 global recessions. More so, world automotive production is back on track and the push for heavier loadings of PPS in automotive parts, newer applications, and environmental requirements has increased PPS demand on a larger scale. Overall, global PPS demand is expected to continue to grow at a faster pace than global GDP. In fact, during 2014–19, world PPS resin consumption will grow at an average annual rate of 6–7%. Consumption growth will continue to shift toward China, where demand in electrical and electronics applications, as well as automotive applications and filter bags is expected to rise sharply.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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CAUSTIC POTASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Potassium hydroxide is an inorganic compound with the formula KOH, commonly called caustic potash. Along with sodium hydroxide (NaOH), this colorless solid is a prototypical strong base PROCESS OVERVIEW Over 95% of the capacity to produce chlorine and essentially 100% of the capacity to produce caustic soda (sodium hydroxide, NaOH) are based on the electrolysis of brine. In this process a sodium chloride (NaCl, salt) solution (brine) is electrolytically decomposed to elemental chlorine (in the anode compartment), and sodium hydroxide solution and elemental hydrogen (in the cathode compartment). A chemical facility which co-produces caustic soda and chlorine is typically referred to as a chlor-alkali (C/A) facility. USES AND APPLICATIONS Production of Soaps Production of Potassium Carbonate Production of Fertilizers It is used as a neutralizer in petroleum refining Paint stripper (although it's so caustic that its use is being phased out) It's used in the production of aluminum Used in chemical analysis to measure the concentration of acids Used in soap making Used in paper making to separate lignin from cellulose fibers Used as a catalyst in the production of biodiesel Used to etch aluminum Washing or chemical peeling of fruits and vegetables Chocolate and cocoa processing Caramel color production Production of Potassium Phosphates CAUSTIC SODA MARKET Caustic Soda Imports as percent share of demand (2012-13) = 13% Imports as percent share of demand have increased in last one decade. Indian industry is capable of meeting its domestic demand but because of high input costs & poor infrastructure, is not competitive internationally and face dumping of cheap imports from other countries like Iran, Saudi, Korea RP, Japan, etc ; in where power ,except in Japan, is available at a lower price. Indian import/ export (April 2013 to March 2014) Import: 16207 metric tonne per annum Export 761 metric tonne per annum INDIAN MANUFACTURERS Gujarat Alkalies and Chemicals,Gujarat, Sree Rayalaseema Alkalies and Chemicals,Andhra Pradesh The Andhra Sugars Ltd.,Andhra Pradesh Universal Chemical and Industries, Gujarat INDIAN DEMAND The demand for caustic potash is driven by the performance of the application sectors such as dyestuff, pharmaceutical as well aspotassium based chemicals / salts particularly potassium carbonate. Indian demand for caustic potash ( Period from April 2014 to March 2015) 58,000 metric tonne per annum
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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DL-METHIONINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Methionine is an amino acid. Amino acids are the building blocks that our bodies use to make proteins. Methionine is found in meat, fish, and dairy products, and it plays an important role in many cell functions. Methionine can be found naturally in meat and fish pet food ingredientsmethionine is part of body proteins and is important for skin and coat condition, eye health, heart health and more. It serves as a precursor to other amino acids like cysteine which can then be converted into taurine. Methionine can also be converted into glutathione, an important physiological antioxidant, and into the cat pheromone felinine MANUFACTURING PROCESS DL-Methionine is produced on a large scale by chemical synthesis. Methyl mercaptan is reacted with acrolein to produce beta methyl thiopropionaldehyde, which is reacted with hydrogen cyanide to produce alpha hydroxy gamma methyl thio butyro nitrile, which on treatment with ammonia followed by hydrolysis, yields methionine. All industrial producers of DL-methionine start with the same raw materials, acrolein, methyl mercaptan, hydrogen cyanide and ammonia or ammonium carbonate. The multi step process can be carried out in batches or continuously. APPLICATIONS DL-METHIONINE IS ADDED AS AN INGREDIENT TO PET FOODS Study on rats showed methionine supplementation in the diet specifically increases mitochondrial ROS production and mitochondrial DNA oxidative damage in rat liver mitochondria offering a plausible mechanism for its hepatotoxicity. DL-Methionine is used as a supplement to organic poultry feed. Dl-Methionine in Food Production Dl-Methionine is widely used as nutritional supplement in food production. As nutritional supplement: in food industries to provide amino acids. As flavor enhancer: in food industries to improve sea urchin flavor. Dl-Methionine in Pharmaceutical Dl-Methionine is widely used as raw materials and intermediate in Pharmaceutical. As raw materials: in compound amino acid infusion and nutritional supplements. As intermediate: in medicine manufacturing of vitamins and liver preparations. DEMAND DRIVERS The per capita consumption of meat is on the increase in India. Increasing consumer preference for poultry meat is likely to steadily increase the demand for DL-Methionine. With the growing population and raising personal income and the growing health trend towards white meat, demand for DL-Methionine is expected to rise steadily in line with expanding demand for chicken meat. INDIAN DEMAND Indian demand in Poultry and pharmaceutical sectors (Period April 2013 to March 2014) 27000 metric tonne AAGR through 2017 7% per annum. GLOBAL SCENARIO Global Installed Capacity: 0.9 million metric tonne per annum
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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PRECIPITATED SILICA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Precipitated silica is a silica (SiO2) produced by precipitation from a solution containing silicate salts. In 1999, more than 1M tons/y was produced, mainly for use in tires and shoe soles. Silica has two main varieties (a) Ground silica and (b) Processed silica. Ground silica is practically sand and is abundant in India and worldwide only the percentage of SiO2 varies from source to source. In general these are known as sands and are very cheap and usually used for glass making. It has very minimum use in rubber, however, can be used as heat resistant compound in rubber. It does not show any effect on cure. Processed silica is again SiO2 but in a purified form. This is obtained only after further processing from ground silica and in such process the percentage of SiO2 is increased considerably (>98%). Precipitated silica is a kind of processed silica only. In this method, silica is precipitated after acidification of alkaline silicate solution. There are three different types of reactions, possible: • The alkaline silicate solution flows into the acid solution. • The acid solution flows into the alkaline silicate solution. • The alkaline silicate solution and acid solution flows jointly into water or primary natural salt solution. CHEMICAL CHARACTERISTICS OF PRECIPITATED SILICA: SiO2 content Filler, softener and performance improvement in rubber and plastics. Cleaning, thickening and polishing agent in toothpastes for oral health care. Cleaning, thickening and polishing agent in toothpastes for oral health care. IEVE residue Tamped density DBP absorption Food processing and pharmaceuticals additive as anti-caking, free-flow, thickening agent and absorbent to make liquids into powders. BET Surface area pH value Food rheology modifier Defoamer component Drying loss Ignition Loss GLOBAL DEMAND Growth in manufacturing industry and high GDP growth in the emerging economies of India and China has led to growth in several end user segments such as automobiles, plastics and agriculture among others. On account of which, Asia Pacific has been dominating the global precipitated silica market both in terms of production and consumption and this trend is expected to continue during the forecast period. World demand to rise 5.6% per annum through 2018 Global demand for specialty silicas -- which include precipitated silica, silica gel, silica sol, and fumed silica -- is forecast to grow 5.6 percent per year through 2018 to 2.9 million metric tons, valued at just under seven billion dollars. This will represent an acceleration from the pace of the 2008-2013 period, as improved manufacturing levels in a stronger economic environment support faster gains in the developed countries of North America and Western Europe Global demand 1.6 million metric tonne per annum Global demand for speciality silicas such as precipitated silica, fumed silica, silica gel and silica sol will grow by 5.6% a year to 2.8 million metric tonne by 2016, according to the recent report from Freedonia Inc. GLOBAL PRODUCERS Important global producers include the following Evonik Rhodia PPG Industries Huber Tokuyama Glassvenset Specialty Chemical Products Madhu Silica,India
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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