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Business Ideas: 1.50 - 2 Crore (Plant and Machinery): Selected Project Profiles for Entrepreneurs, Startups

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

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Roller Flour Mill (Atta, Maida & Suji)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Wheat is grown in most parts of the world, from near arctic to near equatorial latitudes. It is the most important crop among the cereals. Furthermore, the protein and caloric content of wheat is greater than that of any other food crop. Most wheat is consumed in the form of baked goods, mainly bread; therefore, wheat grains must be milled to produce flour prior to consumption. Wheat is also used as an ingredient in compound feedstuffs, starch production and as a feed stock in ethanol production. Maida is finely milled flour and is usually refined using a fine mesh of 600 mesh per square inch. In south India where there are no wheat farms flour from Tapioca is converted it into Maida, Rava, Vermicelli, Sabudhana/Javvarisi etc. Uses & Applications Wheat flour is high in nutrients. Because of its fiber properties, wheat flour is the first choice of the health conscious people. Wheat flour is used to make rotis, parathas etc. for daily meal. There are various other uses such as in bread and other bakery products as well as in many other recipes in which wheat flour is used as main ingredient. An excellent source of complex carbohydrates is wheat flour. Wheat flour contains B vitamins, calcium, folacin, iron, magnesium, phosphorus, potassium, zinc, minimal amounts of sodium and other trace elements. Sooji and Rawa are Hindi words for Semolina. Semolina is not only used as a battering ingredient in many Indian dishes, it is also used as the main ingredient in numerous foods, both sweet and savory, like Upma and Rawa Laddoo. For batters a fine version of Sooji is used whereas when it is the main ingredient, it is used in coarser form. Market Survey The Agricultural sector contributes approximately 15.7% of Indias GDP. India is the worlds largest producer across a range of commodities due to its favorable agro climatic conditions and rich natural resource base. India is the 2nd largest producer of food grains like wheat and rice in the world. About 42% of cultivated area in the State of Madhya Pradesh is under food grains Wheat, Sorghum (jowar), Maize and Paddy. . Roller flour mills in India account for about 12 million tons of wheat to produce Maida, Sooji and Atta. India produces more than 70 million tonnes of wheat. It is mainly consumed in the form of atta, suji, maida and baking flour. In Karnataka and Orissa, the consumers prefer to buy Atta (whole wheat flour) instead of wheat. In Delhi too, 80 per cent of consumers prefer to buy wheat and then convert into wheat products; only about 22 per cent of people prefer to buy Atta. In Gujarat, Orissa and Karnataka, most consumers also buy Sooji (Wheat germ), but in Maharastra, only 65 per cent buy Sooji. In Delhi and Maharastra, fewer consumers buy Maida (white flour) compared with consumers in the other States. As this business is in boon, this is the right time for entrepreneurs to establish their business in this industry. Few Indian Major Players are as under:to Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Annamallai Industries Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. B F M Industries Ltd. Bambino Agro Inds. Ltd. Bambino Food Inds. Ltd. [Merged] Bannari Amman Flour Mill Ltd. Brindavan Roller Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. G R Roller Flour Mills Pvt. Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Gujarat Ambuja Exports Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Modern Flour Mills Ltd. Naga Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Prahlad Flour Mills Ltd. Puja Agro Food Ltd. Puja Food Products Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Sree Behariji Mills Pvt. Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Pvt. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 100 MT/dayPlant & machinery: Rs.166 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.537 Lakhs
Return: 43.00%Break even: 47.00%
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Amino Acid Metal Chelates for Agriculture Use (Zinc, Ferrous, Copper, Manganese, Magnesium, Calcium) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery

Amino acid chelates consists of a metal ion comprising iron, zinc, manganese, magnesium, copper, calcium and mixtures thereof. These cheltaes are mostly used in nutrients, food supplements and fertilizers. The nutrients in chelated form, helps quick & easy absorption. Amino acid chelates represent a stable bonding agent that attaches to mineral molecules to aid absorption. All living things depend on amino acids, often called the building blocks of protein. This essential molecule produces energy needed to survive. Synthetic chelates only attach to metals, such as copper, zinc and iron. Natural amino acid chelates bind to metallic and inorganic minerals, including calcium, phosphate, and potassium. In order for a compound to be called a true chelating agent, it must have certain chemical characteristics. This chelating compound must consist of at least two sites capable of donating electrons (coordinate covalent bond) to the metal it chelates. As with organic acids, amino acid compounds also play a role in mineral uptake into plant tissue, because of the increase permeability effect of the amino acid on the cuticle. Market Survey The saturated market Micronutrient deficiencies are major constraints in crop production in the present day agricultural programmes. Micronutrient fertilizers are gaining importance day by day and would play a major role in bringing stability and sustainability in the production of food grains, pulses and oilseeds in the coming decade. Demand for chelating agents worldwide is expected to continue its steady growth over the coming years. While more than 70% of the global chelates demand comes from household and industrial cleaners, water treatment, and pulp and paper industries, chelates are finding increasing use in agriculture and medicine. New markets in Asia-Pacific and South America for water treatment and personal care sectors bode well for the chelates market. Biodegradable chelating agents are likely to capture a significant share of the chelating agents market in the coming years, owing to potential health and environmental hazards associated with the use of non-biodegradable organic chelating compounds. Few Major Players are as under:- Chambal Fertilisers & Chemicals Ltd. Crystal Phosphates Ltd. Deepak Fertilisers & Petrochemicals Corpn. Ltd. Gharda Chemicals Ltd. Kaveri Seed Co. Ltd. Kisan Plant Biotech Ltd. Maharashtra Agro-Inds. Devp. Corpn. Ltd. Nagarjuna Agrichem Ltd. Nava-Barat Fertilizers Ltd. Rallis India Ltd. Recon Agrotech Ltd. Rohanna Agri Ltd. Romeda Chemicals Ltd. Sivashakthi Bio Planttec Ltd. Technico Agri Sciences Ltd. Vijay Remedies Ltd. Capacity Zinc Amino Acid Metal Chelates : 0.5 MT/Day Ferrous Amino Acid Metal Chelates : 0.5 MT/Day Copper Amino Acid Metal Chelates : 0.5 MT/Day Manganese Amino Acid Metal Chelates : 0.5 MT/Day Magnesium Amino Acid Metal Chelates : 0.5 MT/Day Calcium Amino Acid Metal Chelates : 0.5 MT/Day
Plant capacity: -Plant & machinery: Rs.161 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.502 Lakhs
Return: 41.00%Break even: 47.00%
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Disposable Plastic Syringes with Needles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Disposable Syringes made of plastic Material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance which is based mainly on the advantages it offers regarding cost and hygienic applications. The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction i.e barrel, plunger and needle The barrel of a syringe is made of plastic or glass, and usually has graduated marks indicating the volume of fluid in the syringe, and is nearly always transparent. However, most modern medical syringes are polymeric with a polymeric piston.The syringe has many non-medical applications like Laboratory applications for injection of highly reactive chemicals into reactor, cooking, to refill ink cartridges, injecting glue into closed tight surfaces, injecting lubricants onto working surfaces without spilling. One of the most outstanding features of plastics is the ease with which they can be processed. In some cases semi-finished articles such as sheets or rods are produced and subsequently fabricated into shape using conventional methods such as welding or machining Uses and Applications Disposable syringes commonly are used in modern medicine for the injection of drugs and vaccines or for the extraction of blood. The often are used instead of reusable syringes in an effort to avoid spreading a disease. Among the common uses of disposable syringes are the injecting of insulin by a diabetic person and the administering of a local anesthesia by a dentist. A medical syringe that is used to give shots to more than one person without being properly sterilized is a potential source of disease. This can be an especially pressing concern in poor or undeveloped areas, where an injection often cannot be given under ideal medical conditions. Therefore, disposable syringes often are favored over reusable syringes for vaccines, in order to avoid the risk of transmitting blood borne diseases such as human immunodeficiency virus (HIV) and hepatitis from one person to another. is one of the principal ways HIV is transmitted in the developed world. Market Survey Needles and syringes are amongst the most extensively used medical disposables. Healthcare professionals represent the largest end-use market for syringes, followed by diabetics The Present demand of Disposable Syringe is being adequately met by indigenous production. In increasing awareness in health care, AIDs and like diseases Expenditure on healthcare services, including diagnostics, hospital occupancy and outpatient consulting, the largest component of this spend is expected to grow more than 125% to Rs 1560 bn in nearby future. The Indian domestic Medicare devices industry is expected to grow from Rs 60 bn to Rs 76.5 bnas well. The overall market is estimated at Rs 150 bn. In India, the emergence of private Medicare services, especially through commercialization and corporatization, has contributed to the transformation With the healthcare sector being opened up to private players, India is now emerging as a lucrative market for global firms dealing in hi-tech diagnostic and imaging equipment. Larsen & Toubro operates in the market for monitors for medical equipment, ultrasound machines and surgical diathermies. It is making a strong foray into exports of medical equipment and is exporting to the European markets. It expects international sales to contribute around 50% of the total revenue from the medical equipment division. Hindustan Syringes and Medical Devices (HMD) enjoys a 65% market share. Imports constitute 10% of this market. In the single use needles market, HMD has a 70% market share, followed by imported brands with a 25% market share. The size of the local needles market is 2.5 bn units per annum. The Indian market is expanding in all directions as a result of better affordability and expanding medical service institutions Few Indian Major Players are as under: Albert David Ltd. Disposable Medi-Aids Ltd. H L L Lifecare Ltd. Hindustan Syringes & Medical Devices Ltd. Iscon Surgicals Ltd. La Medical Devices Ltd. Lifeline Injects Ltd. Lifelong Meditech Ltd. Nirma Ltd. Raaj Medisafe India Ltd. Sangam Health Care Products Ltd. Surgiplast Ltd.
Plant capacity: Syringes (1 ml) :14,000.0 Nos./Day.,Syringes (3 ml):14,000.0 Nos./Day.,Syringes (5 ml):14,000.0 Nos./Day.,Syringes (10 ml):14,000.0 Nos./Day.Plant & machinery: Rs.174 Lakhs.
Working capital: -T.C.I: Cost of Project :Rs.515 Lakhs.
Return: 30.00%Break even: 40.00%
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TOUGHENED GLASS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Glass making, one of the oldest of industries, has had a fascination for man throughout the ages. The transmutation of common sand and earth into a gem- like, rigid, transparent material has all the romance of alchemy. Today, by far the greater volume of glass is made by fully automatic means, and a visit to a modern bottle factory, The glass technologist is the alchemist behind the scenes who must daily exercise his art, assisted by science, to ensure that the machines are capable of functioning properly. Glass cannot be shaped by brute force alone, as is the case with metals or plastics; it must be persuaded into shape by encouragement or constraint so that, like a perverse mule, its movement complies with its own inclination and yet is in the right direction. Therefore all amorphous materials are not necessarily glasses. The products obtained in all these processes give rise to X-ray diffraction patterns, which lack crystalline features such as sharp diffraction peaks. Their electron diffraction patterns generally consist of one or two diffuse hallows. But many such amorphous materials do not exhibit glass transition. Therefore it is assumed, unless stated otherwise, that glasses are only those amorphous solids which are obtained by the super cooling of melts. When a liquid is cooled from a high temperature to its melting temperature, (Tm), it generally solidifies to a crystalline product. It is only rarely that melts do not crystallize when they are cooled slowly. Therefore in order to obtain a glass the rate of super cooling has to be such that crystallization is bypassed. This requires rapid quenching in order to bypass crystallization. Thus the cooling or quenching rate, Q, which is a kinetic parameter is of great significance for glass formation. While in connection with annealing the residual stress in the glass was high if the holding temperature was high and the subsequent cooling rapid. Thermal toughening exploits this situation to the full. The holding temperature is made as high as the glass will stand without sagging and the cooling rate made as rapid as the glass will stand without breaking under the temporary chilling stress. Infact, the sagging temperature is slightly exceeded and the ware usually shows sign pf distortion tong marks. ? USES & APPLICATION A fully tempered glass is used in most modern glass facade, where glass strength is required. A fully tempered glass is recommended for windows that are on high floors or skylights where people are required to stand on top for cleaning. Tempered glass is also used in areas where risk of thermal breakage or impact breakage is high, fully tempered glass should be used so as to avoid risk of injury. Glass strength is also required in point fixed glazing, bolted and patches fittings. Toughened glass is used when strength, thermal resistance and safety are important considerations. The most commonly encountered tempered glass is that used for side and rear windows in automobiles. Fully tempered glass is used traditionally in place of other glass products in applications requiring increased strength and reduced likelihood of injury in the event of breakage. The building industry, motor vehicle industry and certain manufacturing industries find tempered glass is effective and economical in a wide range of applications. Fully tempered glass can satisfy federal, state and local building code requirements for safety glazing in such applications as doors, side lights, shower and tub enclosure, and interior partitions. It is also used in storm doors, patio-door assemblies, and escalator and stairway balustrades. As a glazing product it is used in windows and in spandrel areas (for wind pressure, small missile impact and thermal stress resistance). Special building applications include sloped glazing, racquetball courts, skylights (see below), and solar panels. Any conditions or requirements imposed in the applicable safety glazing laws and building codes limiting such special uses should be determined prior to glazing. MARKET SURVEY The glass industry represents a number of definable product segments: (a) flat glass including Float Glass, (b) glass containers and hollowware, (c) vacuum glass, (d) domestic and industrial glassware, (e) crystal glass, (f) fibreglass, (g) glass wool, (h) TV picture tube glass shells, and (i) laboratory glass. Most of the glass products have both industrial and consumer usages. Laboratory glass is a minor constituent. So are fibreglass and glasswool - although fibreglass is gaining momen-tum increasingly. The industry is growing at around 8% per annum. Consumption per capita of glass in India is only about 0.8 kg compared to 3.5 kg in China, 5.2 kg in Thailand, 12 kg in Malaysia and 2.5 kg in Indonesia. The total organised producers in the glass market have a turnover estimated at over Rs 40 bn, represented by a fairly large number of suppliers. The dominance of China as a major market supplier of glass products has been increasing with economic liberalisation and rising foreign investment. China accounts for about one-third share in the worldwide demand of flat glass. India has one of the lowest per capita flat glass consumption but with rapid growth in domestic construction and automotive market, it presents a significant opportunity for global majors, which have entered the market in a big way. India exports about 13,000 tonne of glass per month to the Middle East, African countries, Europe and South America. The rapid increase in the demand for flat glass in the domestic market has resulted in a cutback in exports by as much as 60% in the last couple of years. The two main entrants in the glass industry in the recent years have been Float Glass (a technological variant of flat or sheet glass) and crystalware. Fibreglass and glass wool are still a small turnover industry but has been operating in India for quite sometime. Flat glass is segmented into conventional sheet glass and Float Glass. Float Glass is stronger (by 25%) than normal sheet glass. It also has a much higher degree of optical clarity. Other varieties include figured and wired glass. PRESENT MANUFACTURERS Asahi India Glass Ltd. Atul Glass Inds. Ltd. Auroplast India Ltd. Gold Plus Glasses India Ltd. Hindusthan Safety Glass Works Pvt. Ltd. Saint-Gobain Sekurit India Ltd.
Plant capacity: 30 MT/DayPlant & machinery: Rs. 162 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 499 Lakhs
Return: 50.48%Break even: 53.71%
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Banana Products (Banana Powder, Banana Puree and Banana Concentrate)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Banana is the largest produced and maximum consumed amongst the fruits cultivated in India. It is known as the ‘common man’s fruit’. It is highly nutritive and very delicious. India ranks first amongst the banana cultivating countries of the world with an annual production share of 25% of the total harvest. During the past two decades the large-scale cultivation of this fruit crop has undergone considerable changes. Banana is perhaps one of the major crops, which has accepted tissue culture as a mode of propagation especially in India. Shorter harvest times and enhanced yields have popularized the cultivation of this fruit crop with respect to the area of cultivation and production by tissue culture methods. Banana fruits are available in plenty in the Tropical countries like India, and a sizeable quantity of this fruit is wasted due to poor transportation and storage facilities. Banana when ripened is a soft and delicate fruit with a post-harvest shelf life of 5- 10 days. This makes it prone to injury during transport. Further, release of ethylene during bulk storage makes the fruit ripen faster and the fruits generally rot before reaching its destination. Hence, it has always being considered a ‘problem fruit’ with respect to transportation. These reasons contribute to a local market glut, resultant price crash and subsequent disinterest among the farming community to cultivate it on a large scale. It is hence important to overcome this problem by generating an increased demand of this fruit crop. Bananas are packed with many of the nutrients that your baby needs. Sometimes referred to as a power food, it's got the perfect combination of being rich in potassium but low in sodium, making it a heart-healthy fluid. Additionally, it has an abundance of vitamins, particularly Vitamin B6, Vitamin C and Vitamin B2. Filled with those healthy vitamins and nutrients, but low in cholesterol, saturated fat and sodium, you can feel confident offering it to your baby. Just a word of caution, though known for settling upset tummies and diarrhea, eating too many bananas may lead to constipation. Banana being a ‘common man’s fruit’ is consumed in following forms: Banana Powder, Banana Puree, Banana Juice concentrate etc. Uses Banana powder, because of its high concentration of banana essence, has been found to be a major source of carbohydrate and calories . The powder has also been found to be useful as a general treatment for dyspepsia. while it is in its green state, it contains starches which are resistant to digestion, but have been studied in combination with pectin to significantly reduce intestinal permeability and fluid loss in those suffering with bouts of diarrhoea Banana powder has been studied to prevent ulcer formation induced by a variety of drugs, including aspirin, indomethacin, phenylbutazone, prednisolone, cysteamine, and histamine. Banana peel has been found to suppress testosterone-induced prostate gland enlargement. A water extract of banana stem extract has been found to suppress the formation of oxalate-associated kidney stones in the animal model, leading researchers to conclude that it may be a useful agent in the treatment of patients with hyperoxaluric urolithiasis. UV-B light induced skin damage may be prevented or reduced through the consumption of bananas, with a protective effect against loss of skin elasticity. Banana root extracts have been discovered to contain blood sugar lowering properties Banana contains compounds with demonstrable anti-MRSA activity, anti-HIV replicative activity, and following metabolic transformation by fungi, anti-leishmanicidal activity. Market Survey Banana is an important fruit crop of many tropical and subtropical regions of India. It is cultivated in India in an area of 830.5 thousand hectare and total production is around 29,779.91 thousand tons. Main banana growing states are Tamil Nadu, Maharashtra, Gujarat, Andhra Pradesh and Karnataka. The global production of banana is around 102028.17 thousand tons of which India contributes 29.19%. Besides India, other major banana producing countries are China, Philippines, Ecuador, Brazil and Indonesia. Banana Puree or Banana Pulp is processed from a selected variety of banana grown in the sub-tropical region of South India. The Cavendish banana puree (banana pulp) obtained from Indian bananas is considered best in quality owing to the superior size, flavor, taste and thickness of the Indian bananas. Banana Puree is widely mixed into daily food, juices, nectars, drinks, jams, bakery fillings, and fruit meals for children. Banana puree or banana pulp is used as flavor for baby foods, ice creams, yoghurts. Banana yoghurt makes a healthy snack and banana ice cream, milk shakes and delicious desserts are favorites among children. The demand of Banana Products in market is increasing rapidly due to nutritive and medicinal characteristics of it. India is one of the major country producing banana and its derivatives. Banana Derivatives includes: Puree, Ice-Creams, Fruit breads, cakes, tarts, muffins, pie-fillings, icings, donuts, fruit bars, milk shakes, yogurts, puddings, toppings, deserts, baby food, etc.
Plant capacity: 2160 MT/annumPlant & machinery: Rs. 155 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 519 Lakhs
Return: 28.00%Break even: 58.00%
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Activated Carbon From Coconut Shell - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Activated carbon shows high absorptivity for gases, vapors and colloidal solids in either the gas ion or liquid phase. It is available in many forms such as pellets, granules and in powder form. Activated carbon is very important chemical, has wide application and employed by numerous industries which require absorption of certain gases and vapors in purification, in catalytic chemical reactions, decolorisation of vegetable oil and sugar solutions. Activated carbons have a large surface area, liquid phase activated carbons are light in weight, fluffy powder while gas phase activated carbons are hard and are in the form of pellets. Many carbons of industrial value are prepared from coal and from organic vegetable and animal matter. A large variety of raw materials are available for the manufacture of different forms of activated carbon such as, Coal, petroleum coke, and wood charcoal are activated by gas activation; Industrial waste e.g. raw dust, bagasse, molasses, straw, tanbark waste, coconut pericarp and shell, corn cobs, paddy and ground nut husk, cocoa been shell, distillery slop, waste Mahua flowers, waste wood pulp liquor, and filter press mud from sugar factories etc. Uses & Application • For Purification of liquids: the powdered form of activated carbon is added to the liquid to be purified and the mixture is agitated and finally filtered. • Granulated activated carbons are used for purification of gases or liquids and are used in a vertical carbon packed column. • Removing or improving the color and flavor of edible materials, such as agar, beer, cider, wines whisky, vinegar, fruit juices, gelatin, pectin, and cocoa butter. • Removing color, odor grease and colloids from dry cleaning fluids such as naphtha, gasoline, carbon tetrachloride, etc. • Dephenolizing effluent gas works liquor. • Removing oil and grease from boiler feed water and electroplating solutions. • Recovering iodine from sea water, and bromine from brines, • Reclaiming aniline, benzene, phenol, and camphor from trade wastes. • Preparation of biological products like vitamins hormones, and enzymes. • Activated carbons have been used as carriers for catalyst in the manufacture of chlorinated hydrocarbons. They are used as catalytic dehydrogenation agents in the production of ketones from higher alcohols. • Gas adsorbent carbon is employed for the recovery of gasoline from natural gas. • It is also used for the removal of hydrogen sulphide from town gas, for purification of carbon dioxide from distillery gases, and for the maintenance of vacuum in containers for liquid air and, generally in vacuum flasks. • Activated carbon is used in the preparation of pills and digestive tablets, utilized in the treatment of ailments of the stomach due to hyper acidity, its large doses, either alone or mixed with Karoline, are administered for diarrhea. • It is used as a dressing for suppurating wounds, used as an antidote to various forms of poisoning, especially those due to mercury salts strychnine, phenol, morphine, atropine, oxalic acid, mushroom, and poisons for which other antidotes are not available. Market Survey The activated carbon industry consists of more than 50 units spread countrywide most of which are in small-scale industrial sector (SSI Sector). Of the total number of units in operation, only 10 to 12 units cater to the national market while the other serve the local or regional markets. In general activated carbon is manufactured in the northern region from wood charcoal (mostly made from pinewood) whereas in the southern region, it is made from charcoal of the hard shell of coconut. The domestic market for activated carbon is fast expanding with rapid growth of several end user industries. The demand from the vegetable oil industry – the largest consumer of activated carbon is 24,000 tones. The capacity utilization ratio is reported to around 85%. In such circumstances effected by higher demand as compared to shorter supply, end user industries have to depend partially on the imports and partially on the lower consumption of activated carbon at their units. The demand for carbon black is going up in India, due to the steady rise in automobile sales and its direct correlation with the tyre industry. Total installed carbon black capacity in India now stands at 700,000MT. With a brisk pick-up in the tyre sector, demand for carbon black is expected to increase 8% to 10% per annum in the domestic market. Global Demand:- The global activated carbon industry is estimated to be around 1.1 million metric ton. Demand for virgin activated carbon is expected to rise by around 10% annually through 2014, worldwide. The global activated carbon market was worth $1.8 billion in 2011 and is estimated to reach $3 billion by 2016, growing at a CAGR of 11.1% from 2011 to 2016. The demand for activated carbon (AC) is expected to grow due to the new demand in mercury control technology for industrial air purification applications. Demand for activated carbon in mercury control applications alone is forecast to grow more than fivefold to 520 million pounds. Since powdered activated carbon (PAC) is overwhelmingly the product type used in mercury control technology, the PAC segment will expand to account for two-thirds of US product demand in 2014 in volume terms. Granular activated carbon (GAC) types will see strong gains through 2014 as well, due primarily to expanded use of activated carbon filter systems in municipal drinking water treatment. World demand for virgin activated carbon is forecast to expand an impressive 9.0 percent per annum through 2014 to 1.7 million metric tons. The US represents the largest national market for activated carbon in the world. ? Current world demand for carbon black is estimated to be 10.4 million tones a year against an installed capacity of 14.26 million tones indicating supply is outstripping demand. According to industry sources, global carbon black capacity is expected to grow at a compounded annual growth rate (CAGR) of 3.3% between 2011 and 2015 even as demand is expected to grow at a CAGR of 5.5%. Demand for carbon black in overseas markets, particularly the US and Japan, has started picking up in the recent past, with China, India, and Central and Eastern Europe showing much higher demand. Few Major Players are listed below: Indo German Carbons Ltd. Ion Exchange (India) Ltd. Triton Laboratories Ltd.
Plant capacity: 1500 MT/annumPlant & machinery: 157 Lakhs
Working capital: -T.C.I: Cost of Project: 380 Lakhs
Return: 47.00%Break even: 40.00%
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Banana Products(Banana Powder, Banana Puree and Banana Concentrate)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Banana is the largest produced and maximum consumed amongst the fruits cultivated in India. India ranks first amongst the banana cultivating countries of the world. Banana when ripened is a soft and delicate fruit with a post-harvest shelf life of 5- 10 days. This makes it prone to injury during transport. Banana being a ‘common man’s fruit’ is consumed in following forms: Banana Powder, Banana Puree, Banana Juice concentrate etc. Banana powder, because of its high concentration of banana essence, has been found to be a major source of carbohydrate and calories, found to be useful as a general treatment for dyspepsia, contains compounds with demonstrable anti-MRSA activity, anti-HIV replicative activity, and following metabolic transformation by fungi, anti-leishmanicidal activity. The global production of banana is around 102028.17 thousand tons of which India contributes 29.19%. The demand of Banana Products in market is increasing rapidly due to nutritive and medicinal characteristics of it. India is one of the major country producing banana and its derivatives. Banana Derivatives includes: Powder, Puree, Ice-Creams, Fruit breads, cakes, tarts, muffins, pie-fillings, icings, donuts, fruit bars, milk shakes, yogurts, puddings, toppings, deserts, baby food, etc.
Plant capacity: 2160 MT/annumPlant & machinery: Rs. 155 Lakhs
Working capital: -T.C.I: Cost of Project: Rs. 520 Lakhs
Return: 28.45%Break even: 58.39%
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Linear Alkyl Benzene - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Linear alkylbenzene is a family of organic compounds with the formula C6H5CnH2n+1. Typically, n lies between 10 and 16, although generally supplied as a tighter cut, such as C12-C15, C12-C13 and C10-C13, for detergent use. The CnH2n+1 chain is unbranched. They are sometimes called LABs. They are mainly produced as intermediate in the production of surfactants, for use in detergent. Since the 1960s, LABs have emerged as the dominant precursor of biodegradable detergents. Virtually all linear alkylbenzene (LAB), also known as detergent alkylate, is converted to linear alkylbenzene sulfate (LAS), which is used almost exclusively as a surfactant in detergents and cleaning products. This compound is widely used in a variety of cleaning products used in household applications or in industrial settings because it is versatile and relatively inexpensive. The demand of Linear Alkyl Benzene (LAB) is quite captive with almost 95% of the LAB produced being consumed in the manufacturing of synthetic detergents. The remaining 5% is used for other products like liquid detergents, pesticides and paint. Besides LAB accounts for 45% of the cost of synthetic detergents. In the Indian LAB market, there are four major producers of LAB in India, namely Reliance group, Indian Oil Corporation, Tamil Nadu Petro Products and Nirma. India is reeling under over supply of LAB, as the domestic demand is comparatively lower than the domestic capacity and production. The total domestic demand is estimated at around 300000 TPA, while the capacity is close to 500000 TPA. The players are exporting their surplus to ensure higher capacity utilization. Any entrepreneurs venture into this field will be successful. Few Indian Major Players are as under:- Exotic Coal Ltd. M T Z Industries Ltd. Nirma Ltd. Reliance Industries Ltd. Rhodia Specialty Chemicals India Ltd. S M Z S Chemicals Ltd. Syncom Healthcare Ltd. Tamilnadu Petroproducts Ltd.
Plant capacity: 3000 MT/ AnnumPlant & machinery: Rs. 163 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 518 Lakhs
Return: 26.00%Break even: 67.00%
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Tempering & Toughening of Flat Glass - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Tempered glass is made from normal annealed glass via a thermal tempering process in which the glass is subjected to heat till its softening point and then rapidly cooled. This increases the strength of the glass. A fully tempered glass is 4 to 5 times stronger than an annealed glass of similar thickness. A fully tempered glass is regarded as a safety glass and when it breaks it disintegrates into small blunt pieces which greatly reduce the chances of injuries and if there are any then they are superficial in nature. Toughened or tempered glass is a type of safety glass processed by controlled thermal or chemical treatments to increase its strength compared with normal glass. Tempering creates balanced internal stresses when broken which cause the glass, to crumble into small granular chunks instead of splintering into jagged shards. The granular chunks are less likely to cause injury. Toughened glass is a type of soda-lime-silica glass with a sheet thickness 4-12 mm. The sheet has a central tensile stress of 500-1200 kg/cm2 and a ratio of surface compressive stress to central tensile stress of 2:1 to 4:1. The article is toughened by heat exchange with an oil (or chilled air) in which these are maintained from 0.01–0.07% liquid. The boiling point liquid may be an organic liquid such as carbon tetrachloride, methanol, benzene, toluene, trimethyl alcohol, ethyl alcohol or Xylene etc. The industry is growing at around 8% per annum. Consumption per capita of glass in India is only about 0.8 kg compared to 3.5 kg in China, 5.2 kg in Thailand, 12 kg in Malaysia and 2.5 kg in Indonesia. The total organised producers in the glass market have a turnover estimated at over Rs 40 bn, represented by a fairly large number of suppliers. The major players including Gujarat Guardian, Indo Asahi, Triveni Glass, Gujarat Borosil and Float Glass India have been accumulating heavy losses. Some units were at the verge of turning sick. India exports about 13,000 tonne of glass per month to the Middle East, African countries, Europe and South America. The rapid increase in the demand for flat glass in the domestic market has resulted in a cutback in exports by as much as 60% in the last couple of years. Few Indian Major Players are as under:- Asahi India Glass Ltd. Atul Glass Inds. Ltd. Auroplast India Ltd. Gold Plus Glasses India Ltd. Hindustan Motor Finance Corpn. Ltd. Saint-Gobain Sekurit India Ltd. Sezal Glass Ltd.
Plant capacity: 240000 Sq. mt/AnnumPlant & machinery: Rs. 189 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 559 Lakhs
Return: 29.00%Break even: 49.00%
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Banana Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Banana is the common name for a type of fruit and also the herbaceous plants of the genus Musa. Banana is amongst the most versatile and most widely eaten fruits in the world today. Bananas come in a variety of sizes and colors when ripe, including yellow, purple, and red. Bananas can be eaten raw though some varieties are generally cooked first. Banana has various uses that can be turned into many processed products. In addition to banana exporting, processing banana into different products could mean additional income for banana farmers. Banana powder has a great potential for commercialization. It has a high sugar and low starch content and can be used as a substitute for fresh banana in making traditional cakes or their premixes as well as in the processing of banana snacks, crackers or crisps. The quality of banana powder is determined by the color, flavor, texture and moisture content. These are affected by the varieties of bananas and processing operations specially blanching process. India ranks first in world production of fruits and ranks first in mango and banana with more than 40% and 20% production respectively. After China, India is second largest producer of vegetables and accounts for 15 % of World production of vegetables. Almost all varieties of vegetables are grown in India. The Indian food industry is estimated to be worth over US$ 200 billion and is expected to grow to US$ 310 billion. By 2015 India is one of the world’s major food producers but accounts for only 1.7 per cent (valued at US$ 7.5 billion) of world trade in this sector – this share is slated to increase to 3 per cent (US$ 20 billion) by 2015. New entrepreneurs can well venture in this sector.
Plant capacity: 4500 MT /AnnumPlant & machinery: Rs. 169 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 478 Lakhs
Return: 27.00%Break even: 61.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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