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Best Business Opportunities in Tamil Nadu- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Automotive Industry: Project Opportunities in Tamil Nadu

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

 

RESOURCES:

Tamil Nadu is being popularly hailed as “Detroit” of India as it has a large Automobile and Ancillary sector. Automobile industry plays a crucial role in the State economy and has been one of the key driving factors, contributing 8% to State GDP and giving direct employment to 2,20,000 people. More than100 companies in the Automotive and Auto Ancillary industry are located in this state, maintaining highest production norms by implementing internationally recognized quality standards. Chennai has emerged as India's largest automobile and auto components exporter in India. Hyundai has made Chennai the manufacturing and export hub for its small cars. Tamil Nadu has the largest auto components industry base. Currently, Tamil Nadu accounts for above 32% of India's production capacity. Automobile manufacturers operate "Just - in-Time" avoiding inventory costs. The state has a well-developed automotive and auto component industry. It is the hub of Indian automobiles industry. Several automobile and automobile ancillary units are located in Tamil Nadu. It has manufacturing facilities across the automotive spectrum from tractors to battle tanks. Global auto majors like, Hindustan Motors and Mitsubishi have commenced production plants. Ashok Leyland and TAFE have set up expansion plants in Chennai. Fortune 500 companies such as Hyundai and Ford have established manufacturing facilities in the state.

 

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

Textile: Project Opportunities in Tamil Nadu

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world.

RESOURCES:

Tamil Nadu has traditional strengths in the textile sector. In the post-quota abolition regime, the Textile Industry has tremendous opportunities for growth as well as challenges to be met. Availability of cotton at fair prices and at right quality, the backlog in modernization, supply of inputs particularly credit and power at reasonable rates etc. are all essential for the textile industry to be competitive in an increasingly uncertain trading environment. The Handlooms, Power looms, Hi-Tech Weaving Parks, Garments & Hosiery, Processing Apparel Park are important components of the textile industry.

GOVERNMENT POLICIES:

 

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Leather: Project Opportunities in Tamil Nadu

 

PROFILE:

Leather Industry occupies a place of prominence in the Indian economy in view of its massive potential for employment, growth and exports. There has been increasing emphasis on its planned development, aimed at optimum utilisation of available raw materials for maximising the returns, particularly from exports.  The leather and leather products industry is one of India’s oldest manufacturing industries that catered to the international market right from the middle of the nineteenth century. The leather industry employs about 2.5 million people and has annual turnover of Rs. 25,000 crores. India is the third largest leather producer in the world after China and Italy

RESOURCES:

Leather industry in Tamil Nadu is considered to be very ancient and some say it is of more than two centuries old. The state accounts for 70 per cent of leather tanning capacity in India and 38 per cent of leather footwear and components. The exports from Tamil Nadu are valued at about US $ 762 million, which accounts for 42 per cent of Indian leather exports. Hundreds of leather and tannery industries are located around Vellore, Dindigul and Erode its nearby towns such as Ranipet, Ambur, Perundurai, Nilakottai and Vaniyambadi. The Vellore district is the top exporter of finished leather goods in the country. That leather accounts for more than 37% of the country's Export of Leather and Leather related products such as finished leathers, shoes, garments, gloves and so on. The tanning industry in India has a total installed capacity of 225 million pieces of hide and skins of which Tamil Nadu alone contributes to an inspiring 70%. Leather industry occupies a pride of place in the industrial map of Tamil Nadu. Tamil Nadu enjoys a leading position with 40% share in India's export.

GOVERNMENT POLICIES:

Government policies in support of the industry:

• The entire leather sector is now de-licensed and de-reserved, paving way for expansion on modern lines with state-of-the art machinery and equipment

• 100% Foreign Direct Investment and Joint Ventures permitted through the automatic route

• 100% repatriation of profit and dividends, if investments made in convertible foreign currency. Only declaration to this effect to the Reserve Bank is required.

• Promotion of industrial parks (one leather park in Andhra Pradesh, one leather goods park in West Bengal, one footwear park in Tamil Nadu and one footwear components park in Chennai).

• Funding support for modernizing manufacturing facilities 

• Funding support for establishing design studios

• Duty free import of raw materials (namely raw skins, hides, semi finished leather and finished leather) and of embellishments and components under specific scheme

• Concessional duty on import of specified machinery for use in leather sector

• Duty neutralization / remission scheme

Food Processing: Project Opportunities in Tamil Nadu

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

RESOURCES:

Tamil Nadu has historically been an agricultural state and is a leading producer of agricultural products in India. In 2008, Tamil Nadu was India's fifth biggest producer of Rice. The total cultivated area in the State was 5.60 million hectares in 2009-10. The state is the largest producer of bananas, flowers, tapioca, the second largest producer of mango, natural rubber, coconut, groundnut and the third largest producer of coffee, sapota, Tea and Sugarcane. Tamil Nadu's sugarcane yield per hectare is the highest in India. Among states in India, Tamil Nadu is one of the leaders in livestock, poultry and fisheries production. Tamil Nadu had the second largest number of poultry amongst all the states and accounted for 17.7% of the total poultry population in India. With the third longest coastline in India, Tamil Nadu represented 27.54% of the total value of fish and fishery products exported by India in 2006.

GOVERNMENT POLICIES:

Tamil Nadu government has come out with following policies :

·         Raise in processed foods in the market from 1% to 10%.

·         Raise value addition levels from 7% to 30 %

·         Food processing industry is one of the growing areas identified for exports. Free Trade Zones (FTZ) and Export Processing Zones (EPZ) have been set up with all infrastructures. Also, setting up of 100% Export oriented units (EOU) is encouraged in other areas. They may import free of duty all types of goods, including capital foods.

·         Capital goods, including spares up to 20% of the CIF value of the Capital goods may be imported at a concessional rate of Customs duty subject to certain export obligations under the EPCG scheme, Export Promotion Capital Goods. Export linked duty free imports are also allowed.

·         Units in EPZ/FTZ and 100% Export oriented units can retain 50% of foreign exchange receipts in foreign currency accounts.

·         50% of the production of EPZ/FTZ and 100% EOU units is saleable in domestic tariff area.

Paper industry: Project Opportunities in Tamil Nadu

 

PROFILE:

Paper Industry in India is riding on a strong demand and on an expanding mood to meet the projected demand of 8 million tons by 2010 & 13 million tons by 2020. The Indian Paper Industry is a booming industry and is expected to grow in the years to come. The usage of paper cannot be ignored and this awareness is bound to bring about changes in the paper industry for the better. It is a well known fact that the use of plastic is being objected to these days. The reason being, there are few plastics which do not possess the property of being degradable, as such, use of plastic is being discouraged. Excessive use of non degradable plastics upsets the ecological equilibrium. The Paper industry is a priority sector for foreign collaboration and foreign equity participation upto 100% receives automatic approval by Reserve Bank of India. Several fiscal incentives have also been provided to the paper industry, particularly to those mills which are based on non-conventional raw material.

RESOURCES:

Tamil Nadu continues to be one of the forerunners in the production of paper and paper products. There are 74 paper mills in operation in Tamil Nadu. The total paper production was 3.7 lakh tonnes in 2005 06 which accounts for 17.30% share of the national production, next only to Andhra Pradesh.  As the country’s forest cover is much below the desired level, the Government of Tamil Nadu established TNPL in 1979 to manufacture newsprint and paper using bagasse (sugarcane waste) as the primary raw material. This is the largest paper mill in India with an installed capacity of 230,000 TPA. Tamil Nadu Newsprint and Papers Limited (TNPL) was established by the Government of Tamil Nadu to produce newsprint and writing paper using bagasse, a sugarcane residue.

GOVERNMENT POLICIES:

Several policy measures have been initiated in recent years to remove the bottlenecks of availability of raw materials and infrastructure development. To bridge the gap of short supply of raw materials, duty on pulp and waste paper and wood logs/chips have been reduced. In the year 1979, Government of Tamil Nadu established Tamil Nadu Newsprint and Papers Limited as a public limited company under the Companies Act, 1956. Commencing production in 1984, with the support of Government of Tamil Nadu, the company has made rapid strides and has emerged as the largest paper mill in India at a single location. With the on-going expansion plan to increase paper production capacity from the present 2.45 lakh tons to 4 lakh tons per annum, TNPL is poised to become a Rs.2000 crores company by 2011-12.

Cement Industry: Project Opportunities in Tamil Nadu

 

PROFILE:

India is the second largest producer of quality cement in the world. The cement industry in India comprises 139 large cement plants and over 365 mini cement plants. Industry's capacity at beginning of the year 2008-09 was 198.30 million tonne (MT) which increased to 219 MT at the close of the year. The initiatives provided by the Government of India to various infrastructure projects, road network and housing activities will provide required stimulus towards the growth of cement industry in India. Domestic demand for cement has been increasing at a fast pace in India & it has surpassed the economic growth of the country.

RESOURCES:

Tamil Nadu is a leading producer of cement in India. It has 13 major cement factories.  It is a home for leading brands in the country such as Chettinad Cements (Karur), Dalmia Cements (Ariyalur), Ramco Cements (Madras Cement Ltd.), India Cements (Sankakari, Ariyalur), Grasim etc. The production of cement in the State increased from 126 lakh tonnes in 2004-05 to 142.89 lakh tonnes in 2005-06 with a growth rate of 13.4% accounting for 10.08 % of cement production at the national level, occupying the 5th place.  However, it may be noted that, the cement production in the private sector has been showing an increasing trend whereas production in the public sector has decreased to 7.85 lakh tonnes from 8.06 lakh tonnes in the public sector for the corresponding period.

GOVERNMENT POLICIES:

Government policies have affected the growth of cement plants in India in various stages. The control on cement for a long time and then partial decontrol and then total decontrol has contributed to the gradual opening up of the market for cement producers. The prices that primarily control the price of cement are coal, power tariffs, railway, freight, royalty and cess on limestone. Interestingly, all of these prices are controlled by government. Cement industry consumes about 5.5bn units of electricity annually while one ton of cement approximately requires 120-130 units of electricity. Power tariffs vary according to the location of the plant and on the production process. The state governments supply this input and hence plants in different states shall have different power tariffs. Another major hindrance to the industry is severe power cuts.

 

Waste management: Project Opportunities in Andhra Pradesh

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

Municipal Solid Waste (MSW) generation in Chennai, the fourth largest metropolitan city in India, has increased from 600 to 3500 tons per day (tpd) within 20 years. The highest per capita solid waste generation rate in India is in Chennai (0.6 kg/d). Chennai is divided into 10 zones of 155 wards and collection of garbage is carried out using door-to-door collection and street bin systems. The collected wastes are disposed at open dump sites located at a distance of 15 km from the city.  Recent investigations on reclamation and hazard potential of the sites indicate the need for the rehabilitation of the sites.  Chennai is the first city in India to contract out MSWM services to a foreign private agency- ONYX, a Singapore based company. The scope of privatization includes activities such as sweeping, collection, storing, transporting of MSW and creating public awareness in three municipal zones.  ONYX collects about 1100 Metric tons of waste from three zones per day and transports it to open dumps.

 

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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Biodegradable Plates & Bowls from Areca Tree Leaf

Areca Leaf Plates are made from areca leaf, which are eco friendly and sanitized, Manufacturing in high Quality in various standard designs in products range and can be exclusive designs based on the customer reference of shapes and sizes. The areca palm tree leaves are fresh in nature, thick, which is non-toxic, free from any chemicals and pest. The leaves are Eco-friendly in nature, lightweight, disposable and durable in nature. The global biodegradable plastics market size was estimated at USD 2.56 billion in 2017. It is expected to expand at a CAGR of 12.8% during the forecast period. Governments prohibiting the use of single-use plastic coupled with rising awareness among public regarding ill-effects of plastic waste are among the key trends stimulating market growth. This is projected to further augment the demand for paper cups and paper plates globally. Looking forward, the market is expected to reach a value exceeding US$ 117 Billion by 2023, exhibiting a CAGR of more than 2% during 2018-2023. Disposable Plates Market is projected to grow at a CAGR of 5.9% during The Forecast Period 2017–2027. Overview Global Paper Cups and Paper Plates Market 2018, Demand by Regions, Share and Forecast to 2023. The global paper cups and paper plates market has witnessed a steady growth over the past several years. This can be accredited to rising health and sanitation awareness and growing demand from the food service sector.
Plant capacity: Bio-Degradable Areca Leaf Round Plates (Size 10"/12"):3200 Pcs per day Bio-Degradable Areca Leaf Round & Square Plates (Size 6"):3200 Pcs per day Bio-Degradable Areca Leaf Round Bowls (Size 4.5"):3200 Pcs per dayPlant & machinery: 36 Lakh
Working capital: -T.C.I: Cost of Project:79 Lakh
Return: 14.00%Break even: 17.00%
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Biomass Briquettes from Bio Waste

Among the non-conventional forms of energy, Bio-Energy offers vast potential under Indian conditions, due to the wide spectrum of BIOMASS available in different agro-climatic regions of the country. Worldwide, the energy stored in biomass through photosynthesis is approximately 3x1021? (90% in trees) every year, which is nearly 10 times the world’s annual energy use. Even through the total renewable biomass resource for energy far exceeds the world’s total energy requirement, its volume exploitation remains limited because of the present low cost of fossil fuels, the heterogeneous nature of biomass, and the area over which the biomass must be collected for large-scale applications. Biomass feed, especially agro-residues, is available in different forms, such as husks, straw, and stalks of various and numerous crops. Due to this heterogeneous nature, the utility of these materials for energy becomes limited, and energy conversion processes tend to become biomass specific. Biomass briquettes are a proven way of generating energy from bio-waste. Different types of waste have been utilized in order to develop biomass briquettes. Biomass briquettes derived from Mustard, Cotton, Guar, Saw Dust and Peanut shell Agro waste could result in feasible on-site fuel production. Biomass briquettes can typically provide between 3-15 per cent of the input energy into the power plant. The objective behind the move, is to reduce air pollution caused due to burning of surplus biomass residue in fields by creating an alternate market for its large-scale utilisation in power plants as well as reduce carbon emission from coal-fired power plants. The global Biomass Briquette market is valued at 320 million US$ in 2017 and will reach 570 million US$ by the end of 2025, growing at a CAGR of 7.3% during 2018-2025. The global biomass briquettes market is segmented into North America, Latin America, Western Europe, Eastern Europe, the Middle East and Africa, and Asia Pacific. Of these regions, Europe and North America are expected to be key regions for the growth of this market over the forecast tenure. The utilization of the biomass briquettes production technologies is high to convert their biomass into useful energy sources.
Plant capacity: 20 MT per dayPlant & machinery: 52 Lakh
Working capital: -T.C.I: Cost of Project:94 Lakh
Return: 20.00%Break even: 73.00%
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Ready to Eat Food (RTE)

Ready to Eat Foods (RTE) are convenience foods, enclosed in aluminium container or pouches that only need to be cut and heated before being served. Instant vegetables in retort pouches fall under this category and find application not only as home meal replacement in working class households but also in fast-food restaurants and multi cuisine food joints. These are handy meals for armed forces and paramilitary forces deployed in remote places. RTE food includes wide range of products viz. vegetarian/non- vegetarian, basic food/delectable desserts, south and north Indian items available from a specialty or multi cuisine restaurant & food joint only. Ready To Eat, Shelf Stable, Retort Sterilized Foods are completely cooked foods packed in airtight containers, which could be preserved at room temperature for a long period of time without the necessity of freezing, cooling and drying. The thermally-processed retort pouch foods are waterproof, weatherproof and bug proof. The Shelf Life of Ready To Eat Foods is from 1 year to 5 years, depending on the type of packing materials and processing procedures. India‘s Food Processing industry is one of the largest industries in the country - it is ranked fifth in terms of production, consumption, export and expected growth. The industry employs 1.6 million workers directly. Now the time is to provide better food processing & marketing infrastructure for Indian industries to serve good quality & safest processed food like READY TO EAT (RTE) food, keeping in mind the changing tastes and lifestyle of the Indian demography. The Indian food processing market was worth INR 24,665 Billion in 2018. Looking forward, the market is projected to reach INR 50,571 Billion by 2024, exhibiting a CAGR of 12.4% during 2019-2024. Rising household incomes, urbanization and the growth of organized retail are currently some of the major drivers of this market. Food processing is a large sector that covers activities such as agriculture, horticulture, plantation, animal husbandry and fisheries. Few Indian major players are as under: • A D F Foods Ltd. • Dabur Foods Ltd. • Gits Food Products Pvt. Ltd. • Godrej Tyson Foods Ltd. • Haldiram Products Pvt. Ltd. • Hatsun Agro Products Ltd. • Hindustan Unilever Ltd. • I T C Ltd.
Plant capacity: Vegetable Pulao : 3000 Kgs. per day Dal Makhani : 2000: Kgs. per day Palak: 600: Kgs. per day Rajmah: 700 Kgs. per day Potato Peas: 600 Kgs. per day Mutter Mushroom: 250 Kgs. per dayPlant & machinery: 580 Lakh
Working capital: -T.C.I: Cost of Project:954 Lakh
Return: 30.00%Break even: 58.00%
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Prestressed Concrete Sleepers

Concrete sleepers are one of the most important applications of a railway track system. The impact load characteristics and ultimate load carrying capacity of a prestressed sleeper, but the fatigue life of prestressed concrete sleepers is limited. The railway sleeper is a vital railway component that lies between the rail and the ballast. The important functions of sleepers include the following: uniform transfer and distribution of loads from the rail foot to ballast bed, provision of an anchorage for the fastening system, and the restraining of lateral, longitudinal, and vertical movement of the rails. Prestressing is the process of applying a load to a structure deforming is it so that it will with stand a work load more effectively or so that it will deflect less. Prestressed concrete is that in which internal stresses are introduced to such a magnitude and distribution that the tensile stresses resulting from the service loads are encountered to a desired degree. The prestresses are commonly introduced by tensioning the tensions. Indian railways is world’s largest railway network. Railways in India consume at about 350 Million concrete sleepers. The demand of such sleepers including Private players is expected to double to nearly 700 million sleepers in next 2 years. The Indian Railways is among the world’s largest rail networks. The Indian Railways network is spread over 115,000 km, with 12,617 passenger trains and 7,421 freight trains each day from 7,172 stations plying 23 million travelers and 3 million tones (MT) of freight daily. The revenue generated by the Railways is expected to grow at 10 per cent in the fiscal year 2017-18. Foreign Direct Investment (FDI) inflows into Railways related components from April 2000 to March 2017 were US$ 798.55 million. The market size is projected to grow from USD 104.03 Billion in 2017 to USD 138.96 Billion by 2022, at an estimated CAGR of 5.96%. Few Indian major players are as under: • Alpine Housing Devp. Corpn. Ltd. • Bemco Sleepers Ltd. • Calcutta Springs Ltd. • Concrete Techno Project Ltd. • Concrete Udyog Ltd. • Daya Concretes Pvt. Ltd. • Daya Engineering Works (Sleeper) Ltd.
Plant capacity: 500 Pcs. per dayPlant & machinery: 1409 Lakh
Working capital: -T.C.I: Cost of Project: 2691 Lakh
Return: 29.00%Break even: 41.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Paper-coated gypsum board is made by method of adding small amount of additives and reinforced fiber to plaster as the base material and coating the surface and back of plasterboard with paper. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. Gypsum Plaster Board (GPB) popularly known as gypboard is a low cost, lightweight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. It consists of a core of aerated gypsum plaster bonded between two sheets of heavy-duty paper. ? Few Indian major players are as under: • B P B India Gypsym Ltd. • Fact-R C F Building Products Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Saint-Gobain Gyproc India Ltd. • U S G Boral Building Products (India) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board (Wall and Top Ceiling): 2,000,000 Sq.mt. per AnnumPlant & machinery: 315 Lakh
Working capital: -T.C.I: Cost of Project: 916 Lakh
Return: 27.00%Break even: 54.00%
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Cenosphere

The word Cenosphere is derived from two Greek words Kens (hollow) and Sphaira (sphere). Cenospheres are light weight, inert hollow sphere comprising largely of silica & alumina and filled with air or inert gas. Cenospheres are a naturally occurring by product of the burning process of pulverized coal-fired boilers. They are formed during the molten state of ash and attain spherical shape to have minimum surface tension. Cenospheres are formed from coal combustion ash when it is in a molten state. Flowing with the combustion gas stream, the temperature of the molten particles is rapidly quenched, thereby ‘freezing in’ a spherical shape. Any gas bubbles within the molten particles are also trapped inside the spheres. Cenospheres Market by Type (Gray Cenosphere, White Cenosphere), End-use Industry (Refractory, Construction, Oil & Gas, Automotive, Paints & Coatings), and market was valued at USD 346.8 Million in 2016 and is projected to reach USD 689.2 Million by 2022, at a CAGR of 12.16% from 2017 to 2022. Cenospheres are inert, light weight and hollow spheres particularly made of alumina or silica and filled with inert gases or air. They are typically manufactured as a by-product of coal combustion in the thermal power plants. The appearance of cenospheres varies from almost white to grey and its density is approximately 0.4–0.8 g/cm3 hence, they have the property of incredible buoyancy. Few Indian major players are as under: • Ashtech (India) Pvt. Ltd. • Bharathi Rock Products (India) Pvt. Ltd. • Minerals & Minerals Ltd. • Unirama Industries Ltd. • Wolkem India Ltd.
Plant capacity: 10,000 MT per annumPlant & machinery: 60 Lakh
Working capital: -T.C.I: Cost of Project: 434 Lakh
Return: 27.00%Break even: 60.00%
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Natural Rubber Block

Natural rubber, also called by other names of India rubber, latex, Amazonian rubber, gaucho or caoutchouc, as initially produced, consists of polymers of the organic compound isoprene, with minor impurities of other organic compounds, plus water. Thailand and Indonesia are two of the leading rubber producers. Natural rubber is used extensively in many applications and products, either alone or in combination with other materials. In most of its useful forms, it has a large stretch ratio and high resilience, and is extremely waterproof Latex is the polymer cis-1,4-polyisoprene – with a molecular weight of 100,000 to 1,000,000 daltons. Natural rubber is an elastomeric and a thermoplastic. Once the rubber is vulcanized, it is a thermos. Most rubber in everyday use is vulcanized to a point where it shares properties of both; i.e., if it is heated and cooled, it is degraded but not destroyed. India's natural rubber imports in 2018/19 surged to a record high as production dropped amid a rise in consumption, the state-run Rubber Board said on May 3. The country's production fell 7.5 percent from a year ago to 642,000 tones, while consumption jumped 9 percent to a record 1.21 million tones, the board said. The world production of rubber was considered to be very unstable during the last few years. Comparatively, India's production of rubber is consistent at the rate of 6% per annum. The Rubber industry in India is growing with its roots deeper. India is the 3rd largest consumer, while the largest producer of natural rubber in the world. The Rubber Board has received approval to encourage block rubber production, which is expected to mark a new channel for rubber processing in the domestic sector.
Plant capacity: 24 MT per dayPlant & machinery: 402 Lakh
Working capital: -T.C.I: Cost of Project: 1211 Lakh
Return: 29.00%Break even: 50.00%
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Gypsum Plaster Board

Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. Gypsum board, also known as “drywall” or “plaster board,” consists of a core of gypsum surrounded with a paper covering. Several varieties of gypsum board products are available; each is comprised of a specially formulated gypsum plaster mix and facing paper specifically developed for the intended application. Gypsum Plaster Boards are constructional sheets composed of consigned Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. Gypsum Plaster Board (GPB) popularly known as gypboard is a low cost, lightweight construction material made from aerated gypsum plaster and produced in varying thicknesses suitable for different applications. The Indian market for Gypsum Plaster Board is expected to reach about 333.64 million m2 by 2021 from 221.75 million m2 in 2016, registering a Compounded Annual Growth Rate (CAGR) of 8.51% during the analysis period, 2016-2021BPB, UK took over the company and has acquired an 80% stock. The balance 20% of the capital is with the public. Few Indian major players are as under: • B P B India Gypsym Ltd. • Fact-R C F Building Products Ltd. • I D L Buildware Ltd. • I D L Salzbau (India) Ltd. • Saint-Gobain Gyproc India Ltd. • U S G Boral Building Products (India) Pvt. Ltd.
Plant capacity: Gypsum Plaster Board (Wall and Top Ceiling): 40000 Sq.mt. per dayPlant & machinery: 944 Lakh
Working capital: -T.C.I: Cost of Project: 1835 Lakh
Return: 27.00%Break even: 54.00%
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Chlorinated Paraffin Wax (CPW)

The Chlorinated Paraffins (CP) sector is major consumer of chlorine and about 12% of chlorine produced in the country is consumed by this unit. Chlorinated paraffins belong to a group of Chlorinated Hydrocarbons of straight chain lengths [CnH (2n +2)], where Carbon can be from C10 onwards. Generally, the paraffins used in manufacture of chlorinated paraffins are of C10 to C24 which corresponds to Normal and Heavy Normal Paraffins and Waxes. Chlorinated paraffin formulations are used in a wide range of industrial applications including flame retardants and plasticisers. The product functions as an additive in metal working fluids, sealants, paints and coatings. Chlorinated Paraffins Wax are straight-chain hydrocarbons that have been chlorinated. Chlorinated paraffins Wax are classified according to their carbon-chain length and percentage of chlorination, with carbon-chain lengths generally ranging from C10 to C30 and chlorination from approximately 35% to greater than 70% by weight. The global chlorinated paraffin wax market has been segmented based on application and region. Based on application, the global chlorinated paraffin wax market has been divided into lubricating additives, plastic additives, rubber, paints, metal working fluids, and others (including adhesive & sealants and fabrics). Chlorinated Paraffin Market size was estimated over USD 1.6 billion in 2016 and the industry will grow by a CAGR more than 3% up to 2024. Chlorinated paraffin wax possesses complex chemical structures that allow several positions for chlorine bond formation. Based on degree of chlorination, chlorinated paraffin wax can be divided into two classes: low chlorine content paraffin wax (less than 50% chlorination) and high chlorine content paraffin wax (more than 50% chlorination). Few Indian major players are as under: • Aditya Birla Chemicals (India) Ltd. • Ambattur Petrochem Ltd. • Faith Industries Ltd. • K L J Organic Ltd. • Synthel Paraffins (India) Ltd.
Plant capacity: Chlorinated Paraffin Wax (CPW): 40 MT per day Hydrochloric Acid (by product): 50 MT per dayPlant & machinery: 608 Lakh
Working capital: -T.C.I: Cost of Project: 1150 Lakh
Return: 25.00%Break even: 47.00%
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HDPE Pipes

HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. High density polyethylene (HDPE) is being used as drainage pipe material because it is lightweight, corrosion resistant, easy to install, and has a low maintenance cost. The design of HDPE corrugated drainage pipe is based on the assumption that the pipe will deform and thus relieve stress. Consequently, ductility is an essential parameter to accommodate allowable deflection during the pipe’s service life. These HDPE pipes and fittings have a high degree of corrosion resistance, are light in weight. Yet tough and durable, have excellent, hydraulic properties, excellent thermal properties, weather ability. HDPE pipe has been used for decades in non-potable water applications. In particular, HDPE pipes are often preferred for their welded joints. While special equipment is required to form the weld, welding eliminates the need for separate fittings, a common source of leaks and contaminant infiltration. The India PVC Pipes Market size was valued at $3,159 million in 2016 and is anticipated to expand at a CAGR of 10.2% to reach $6,224 million by 2023. Polyvinyl chloride (PVC) is the third largest selling plastic commodity after polyethylene & polypropylene. Indian plastic pipe market looks attractive with opportunities in the potable water supply, wastewater supply, agriculture, and chemical sector. The Indian plastic pipe market is forecast to grow at a CAGR of 10.4% from 2016 to 2021. HDPE pipe, as well as film and blow moulding grades of desired specifications are produced at stand-alone units, while HDPE/linear low density PE (LLDPE) swing units produce other HDPE variety, according to producers. Few Indian major players are as under: • Ajay Industrial Corpn. Ltd. • Alom Poly Extrusions Ltd. • Anant Extrusions Ltd. • Anantha Pvc Pipes Pvt. Ltd. • Apollo Pipes Ltd. • Ashirvad Pipes Pvt. Ltd.
Plant capacity: 9600 Kgs per dayPlant & machinery: 143 Lakh
Working capital: -T.C.I: Cost of Project: 434 Lakh
Return: 29.00%Break even: 62.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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