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NPCS Project Report & Profiles

If you are unable to view this email, you can view this newsletter at: Issue 2
 

Project Report & Profiles


http://niir.org/profiles/

BEER PLANT

Drinking practices are common among all age groups of people. Among the alcoholic drinks, Beer is quite common and popular in almost every Country of the World. People of different Countries take beer in varying degree much like a soft drink. The Indian alcoholic market has been growing rapidly for the last ten years, due to the positive impact of demographic trends and expected changes like rising income levels, changing age profile, changing lifestyles and reduction in beverages prices.

Formulations of beer manufacturing are done with the view of availability of the raw materials where the brewery is proposed to be established. In most parts of the world, barley is a universal source of beer extraction. But, beer is also manufactured from Chamomile flowers and powdered gingers etc. as well. Barley is extensively employed for manufacture of malt used in brewing and distilling of beer. If we categorize beer, we generally find four broad categories as follows: Pale Beer, Dark Beer, Strong Beer and Special Beer………

 

Cost Estimation:

Capacity                      :         3000000 Ltrs./Annum

                                                or 3000 Kl./Annum

Plant & Machinery      :           403 Lakhs

Cost of Project             :           959 Lakhs

Rate of Return             :           45%

Break Even Point        :           47%

 

EMU BIRDS

(Farming, Breeding & Meat Production)

 

EMU (Dromaius novaehollandiae) bird belong to ratite group has high economic value for their meat, eggs, oil, skin and feathers. Meat from emu is of high quality in terms of low fat, low cholesterol, gamey flavour. These birds are adoptable to varied climatic conditions. Although emu and ostrich were introduced in India, emu farming has gained much importance. Emu and ostrich features, management of these birds during chick, growing, fattening, breeding and non-breeding stages were covered. Care and hatching of eggs, nutrient requirements, healthcare and products of emu and ostrich were also covered. Economics of emu rearing with reference to the cost of maintaining breeders cost of production of eggs and chick are covered. Commercial aspects of rearing emu has picked up in India in a big way as it promises a long-term return as compared to the initial investment. Emu bird farming is basically just like poultry. The way we look after poultry, cattle farming or goat farming, it is a similar kind of farming which is flourishing in India……………………..

 

Cost Estimation:

Capacity                                  :           Meat 20,000 Kgs./Annum

EMU Chick 5000 Nos./Annum

EMU Oil 4000 Kgs./Annum

Eggs 20,000 Nos./Annum

Plant & Machinery                  :           44 Lakhs

Total Capital Investment        :           759 Lakhs

Rate of Return                         :           40%

Break Even Point                    :           34%

 

PACKAGED DRINKING WATER WITH PET BOTTLES

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now-a-days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India.  While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas is getting accustomed to bottled water paying handsome prices………………………..

 

Cost Estimation:

Capacity                         :         60000000 Nos. Bottles/Annum

Plant & Machinery          :         217 Lakhs

Cost of Project                 :         454 Lakhs

Rate of Return                 :         45%

Break Even Point             :         60%

INTEGRATED UNIT

OF RICE MILL, RICE BRAN OIL EXTRACTION WITH CAPTIVE POWER PLANT

The economics of rice milling industry is largely dependent on the useful commercial utilization of its by-products. The purpose of Integrated Unit is to ensure the total utilization of all the resources or by-products available at disposal from the rice milling process are used efficiently and effectively. The by-products such as rice bran will be used for extraction of rice bran oil; the rice husk will be used for effective cogeneration of electricity and steam/heat for in-house consumption. The project activity is helping in conservation of natural resources like coal and HSD and above all efficient waste disposal management………………………

Cost Estimation:

Capacity                         :         Rice 106029 MT/Annum

                                                Broken Rice 8389 MT/Annum

                                                Rice Bran Oil 2573 MT/Annum

                                                Deoiled Rice Bran Oil 13486 MT/Annum

                                                Power Distribution 15750 MWh/Annum

Plant & Machinery          :         4373 Lakhs

Cost of Project                 :         8016 Lakhs

Rate of Return                 :         38%

Break Even Point             :         40%  


SOAP AND DETERGENT POWDER

Soaps are the earliest form of detergents. Though at present, the term detergent is used for synthetic detergents derived from petroleum products. The origin of soap making is unknown.  Detergents are defined as complete washing or cleaning products, which contain among their ingredients an organic surface-active compound (Surfactant) that passes soil-removal properties. Frequently the term detergent is used synonymously with surfactant but common industry practice treats the surfactant as one component of a done here. Additionally this discussion treats primarily, only the so-called synthetic detergents, excluding those products in which soap is the sole or predominant surfactant………………………..

 

Cost Estimation:

Capacity                                  :           6000 MT/Annum

                                                            Detergent Cake 10 MT/Day

                                                            Detergent Powder 10 MT/Day

Plant & Machinery                  :           66 Lakhs

Total Capital Investment        :           577 Lakhs

Rate of Return                         :           48%

Break Even Point                    :           33%

 

LUBE OIL BLENDING BASED ON IMPORTED BASE OIL

Lubeoil is a substance (often a liquid) introduced between two moving surfaces to reduce the friction between them, improving efficiency and reducing wear. They may also have the function of dissolving or transporting foreign particles and of distributing heat.

Lubricants today are classified into two major groups: Automotive lubricants and Industrial lubricants. One of the single largest applications for lubricants, in the form of motor oil is to protect the internal combustion engines in motor vehicles and powered equipment. Practically lube oil contain 90% base oil (most often petroleum fractions, called mineral oils) and less than 10% additives. Vegetable oils or synthetic liquids such as hydrogenated polyolefin, esters, silicones, fluorocarbons and many others are sometimes used as base oils. Additives deliver reduced friction and wear, increased viscosity, improved viscosity index, resistance to corrosion and oxidation, aging or contamination, etc………………………………

 

Cost Estimation:

Capacity                      :           15000 Kls./Annum

Plant & Machinery      :           142 Lakhs

Cost of Project             :           804 Lakhs

Rate of Return             :           43%

Break Even Point        :           51%

GLUE FROM LEATHER WASTE

Animal glue was the most common woodworking glue for thousands of years until the advent of synthetic glues such as polyvinyl acetate (PVA) and other resin glues in the 20th century. Today it is used primarily in specialty applications such as lutherie, pipe organ building, piano repairs, and antique restoration. Most animal glues are soluble in water, useful for joints which may at some time need to be separated. Alcohol is sometimes applied to such joints to dehydrate the glue, making it more brittle and easier to crack apart. Specific types include hide glue, bone glue, fish glue, rabbit skin glue………………………………………….

Cost Estimation:

Capacity                         :         750 MT/Annum

Plant & Machinery          :         139 Lakhs

Cost of Project                 :         335 Lakhs

Rate of Return                 :         43%

Break Even Point             :         68%

                                                         

 

CLINKER GRINDING FOR CEMENT

The most commonly used cement in the world is Portland cement, which is formed at high temperatures that chemically combine the ingredients into new components, including calcium silicates and calcium aluminates. When the cement clinkers are ground with approximately 5% gypsum, they form Portland cement. These compounds allow cement to set when combined with water and to form strong bonds that can withstand pressure, water immersion, and other elements. In the manufacture of Portland cement, clinker is lumps or nodules, usually 3-25 mm in diameter, produced by sintering limestone and alumino-silicate during the cement kiln stage………………………………

 

Cost Estimation:

Capacity                       :           75000 MT/Annum

Plant & Machinery        :           433 Lakhs

Cost of Project               :           727 Lakhs

Rate of Return              :           43%

Break Even Point           :           58%

SOFT DRINK (AERATED WATER)

Aerated drinks are become part and parcel of the Indian lifestyle. Taste is the main factor which drives the demand of the product. Urban areas report a dramatically high consumption of aerated drinks as compared to rural areas. Be it children, the college kid or the middle aged Indian soft drinks are enjoyed by one and all in the country. Especially after the influx of a number of fast food joints in India soft drinks have gained more popularity. Food like pizzas burgers and French fries go hand in hand with soft drinks. Aerated Beverages is an important sector in the country because it not only contributes to export earnings of the country, but is a revenue driver for other industries such as glass, refrigeration, transport, paper and sugar.Despite several issues that crept up regarding the ingredients used behind the manufacturing of soft drinks the market remained stable………………………….

 

Cost Estimation:

Capacity                      :           7200000 Ltrs./Annum

Plant & Machinery      :           271 Lakhs

Cost of Project             :           494 Lakhs

Rate of Return             :           43%

Break Even Point        :           53%

TOWNSHIP

The importance of infrastructure for sustained economic development is well recognized in a country. India will be a high growth economy over the next decade. Indias infrastructure spending at the present accounts for just 4 per cent of GDP as compared to chinas 9 percent.

In recent times, with the rapidly exploding population the need for housing and the increasingly crowded cities led to the creation of suburbs. Townships are now developed to end the housing shortage, and provide a better standard of living to all sections of the society. Staying in townships gives the residents a feeling of living in the countryside, with all the benefits of the city. The township format, although its been around for a while, is still not a unified one across the country. This lack of common definition means that anything from a development of 25 acres to 2,500 acres is being touted as a township. However, individual state governments and planning authorities have specified key prerequisites for a project to be called a township. They are basically self-sustaining in nature. The size of townships varies but historically a township is an area of land that is 6 acres square.Developers across the country have re-discovered the township model and are going all out to develop little cities on the outskirts of metros. According to a DTZ study, townships are mushrooming in urban centres across India with Bangalore, Mumbai and Delhi witnessing the maximum activity………………..

 

Cost Estimation:

Capacity                                  :           Villa with Private Swimming Pool 280 Nos.

                                                            Shopping Arcade 150 Nos. Shop

                                                            EWS Houses 30 Nos.

Total Capital Investment        :           3440 Lakhs

Rate of Return                         :           28%

Break Even Point                    :           40%

MANGANESE OXIDE (FERRITE GRADE)

Manganese (Mn), is a chemical element, one of the silvery-white, hard, brittle metals of Group VII b of the periodic table. It was recognized as an element (1774) by the Swedish chemist Carl Wilhelm Scheele while working with the mineral pyrolusite and was isolated the same year by his associate, Johan Gottlieb Gahn. Although it is rarely used in pure form, manganese is essential to steelmaking……………………………..

 

Cost Estimation:

Capacity                      :           1200 MT/Annum

Plant & Machinery      :           123 Lakhs

Cost of Project             :           316 Lakhs

Rate of Return             :           41%

Break Even Point        :           54%

BANANA CHIPS

Snack foods have become very popular among all age groups in India and its popularity is growing day by day. A variety of snack foods are presently available at reasonable prices but banana chips have gained popularity during the past years.  Banana Chips are a popular snack eaten world over. It is high in saturated fat content. They are a tropical snack. These are hot, salty, crunchy fried plantain chips. It is served as part of a traditional meal in South India. It is very popular in many countries in the tropical belt. It is an alternative to potato and corn chips. Banana (Musa sp.) is the second most important fruit crop in India next to mango. Its year round availability, affordability, varietals range, taste, nutritive and medicinal value makes it the favorite fruit among all classes of people. It has also good export potential. They have great potential for growth due to their immense popularity and nutritional aspects……………………………..

 

Cost Estimation:

Capacity                         :         30000 Kgs/Annum

Plant & Machinery          :         5 Lakhs

Total Capital Investment  :         14 Lakhs

Rate of Return                 :         51%

Break Even Point             :         53%

STEEL ROLLING MILL

The chief departments of a metallurgical plant operating on a complete ore-to-finished product cycle are the blast furnace, steel making and rolling departments. Almost all the steel that is produced in the steel making department passes through the rolling department; only a small portion is used for making casting and forgings. The rolling process, in which the finished product is produced, is the concluding stage of metallurgical production………………………………….

 

Cost Estimation:

Capacity                      :           Hot Rolled Rods 30000 MT/Annum

                                                Tor Steel 15000 MT/Annum

                                                Cold Rolled Steel 15000 MT/Annum

Plant & Machinery      :           429 Lakhs

Cost of Project             :           1145 Lakhs

Rate of Return             :           45%

Break Even Point        :           61%

U-BOLTS AND CENTRE BOLTS

Bolts in various dimensions & head-shapes are available. Bolts, preferably used in through holes with the help of an appropriate nut, are generally with of square/hexagonal heads. Bolts can be supplied unfinished, semi-finished & fully finished conditions. Automotive bolts have hexagonal head. These bolts have greater head depth than regular bolts but have less width across flats. Limits of tolerances are well defined by international standards for over all dimensions. Top of the head is flat and chamfered at an angle 30º while the bearing surface is washer-faced. Either coarse or fine threads of class- 2A are used…………………

 

Cost Estimation:

Capacity                      :           U-Bolt & Nut 600 MT/Annum

                                                Centre Bolt & Nut 900 MT/Annum

Plant & Machinery      :           162 Lakhs

Cost of Project             :           343 Lakhs

Rate of Return             :           42%

Break Even Point        :           57%

DALL MILL

Pulses are the most common diet part of Indian families and are the main sources of proteins. The important parts of pulses play as a source of dietary protein, energy, minerals and vitamins for the predominantly vegetarian population of India, needs no reiteration and nutritionists regard pulses as an essential means to correct malnutrition. Even in the developed countries, the trend has been in favour of substituting animal protein by vegetable protein in view of the indications about the positive correlation of arterio-sclerosis with diets rich in saturated fatty acids, on the one hand, and decreases in blood cholesterol level with the inclusion of pulses, on the other. Pulses not only have nutritional value for human beings, but also contribute to soil fertility, besides providing nutritious green fodder and feed for livestock……………….

 

Cost Estimation:

Capacity                      :           100 MT/Day (Channa, Moong,Urad, Toor & Yellow Pea Dall)

Plant & Machinery      :           82 Lakhs

Cost of Project             :           502 Lakhs

Rate of Return             :           65%

Break Even Point        :           49%

 HDPE BAGS

Packaging is both a symbol of societys consumption habits and reflection of its progress. The user expects it to have better strength, easier handling, to be lighter, more aesthetic, safer from a hygiene point of view, etc. The manufacturer undertakes research and development to meet these demands and to offer a high quality product. In addition to its standard attributes, todays packaging just also contributes to protecting the environment, and certainly must not damage it besides being friendly to human health…………………………………………

 

Cost Estimation:

Capacity                         :         60000000 Nos./Annum

Plant & Machinery          :         1337 Lakhs

Cost of Project                 :         1824 Lakhs

Rate of Return                 :         43%

Break Even Point             :         51%

 KRAFT PAPER FROM WASTE CARTON BOXES

The world consumption of paper and paperboard is estimated at over 300 mn tonne a year. It is constituted broadly of 30% of cultural papers (writing and printing), 14% of newsprint, and the balance of kraft and packaging paper including paperboards. The Indian production is about 2 to 3% of the global total. The overall value of the market is estimated at Rs 250 bn. In volume terms, the segment is presently estimated at over 6.9 mn tonne. It is expected to expand to 9.2 mn tonne in 2010-11…………………..

The domestic demand for paper is growing at around 8% for the last couple of years in line with GDP growth. However, the per capita consumption in the country is only 8 kg a year. As a result of this low base, the long-term growth prospects are bright. The governments thrust on education and special schemes are expected to help the industry in future.

There is a very good scope and ample space for new entrants in this field.

 

 

Cost Estimation:

Capacity                      :           15000 MT/Annum

Plant & Machinery      :           565 Lakhs

Cost of Project             :           943 Lakhs

Rate of Return             :           43%

Break Even Point        :           56%

 HERBAL COSMETIC

The value of output of cosmetics industry (excluding toiletries) is estimated at Rs 24 bn in the organized sector. The informal sector produces about one-third by value and much higher by volume. The overall market is estimated to be of the order of over Rs 36 bn. It has witnessed a growth rate of 10 to 12% annually. Despite the downward trend in the demand of a large number of consumer products, the cosmetic industry continues to grow at a high rate basically because of the entry of new players (and new products) and globally known brands. This could also be due to the essentiality function of some of the products such as talcum powder and those having relatively low per unit value. Teenager is the target of all brand-builders although a major user segment is the adult women starting from 20. The up-end market is expected to grow at the rate of 12% and might pick up a rate of 15% from the present market value level of Rs 24 bn. The herbal segment is growing at a faster pace riding on the piggyback of good health and absence of side effects.

 

Cost Estimation:

Capacity                                  :           34998 Kgs./Annum

                                                            Herbal Cosmetic (7 items each 5 TPA)

Plant & Machinery                  :           49 Lakhs

Total Capital Investment        :           130 Lakhs

Rate of Return                         :           47%

Break Even Point                    :           41%

 

GOOD SCOPE FOR DISPOSABLE PLASTIC SYRINGES

A plastic syringe is a cylindrical tool used for many purposes, from medicine to mechanics, to arts, crafts and refilling inkjet printer cartridges. Disposable plastic syringes are a great innovation in the field of medical equipment. Disposable needle is widely used by doctors for injection purpose with the help of syringes. A disposable plastic syringe is one of the fastest ways to administer life saving drugs and vaccinations to a patient. The major advantage of using disposable syringes is that no infection is transmitted since the injection is disposed off immediately after use.  With the increase in population in our country, requirement of medicine and injections have increased too many folds.

There is a large untapped potential in this sector. Nonetheless, it is crystal clear that with the fast commercialization process of the sector and upgradation of medical facilities, the potential is sky high.

Cost Estimation:

Capacity                      :           22500000 Nos. 5 Ml Size/Annum

                                                22500000 Nos. 10 Ml Size/Annum    

Plant & Machinery      :           636 Lakhs

Cost of Project             :           837 Lakhs

Rate of Return             :           46%

Break Even Point                    :           42%

 

 

 

 

Regards,

Manager
NIIR PROJECT CONSULTANCY SERVICES
AN ISO 9001 : 2008 COMPANY
106-E, Kamla Nagar, Delhi – 110 007 (India)
Tel: 91-11-23843955, 23845886, 23845654, 8800733955 Mobile: 9811043595
Fax: 91-11-23841561
E-mail: [email protected]; [email protected]  
Website: www.niir.org

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