Demand for Powdered Egg Rising, Egg Powder, Dehydrated Eggs, Dried Foods Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

The egg is the most nutritious natural product. Eggs are rich in protein, vitamins and minerals. The poultry industry in the India has made remarkable progress and grown into an organized and highly productive industry. Dried egg powder can be stored and transported at room temperatures. It is quite stable and has long shelf life. There is enough scope of an egg powder manufacturing plant, with a suitable capacity. Whole egg powder is consumed in hotels, hospitals, restaurants, and military establishment etc. Transportation of eggs is difficult as chances of breakage during transportation are higher and it is costly also. Egg powder is comparatively easier to transport and there is no question of any breakage during the transit.

Egg powder is one of the most common products in poultry industry in the country. Powdered eggs are fully dehydrated eggs. They are made in a spray dryer in the same way that powdered milk is made. It is used in fast food preparations, ice-creams, cakes, cookies, noodles, doughnut etc. In fact it can replace the use of fresh eggs in these food items, which would offer convenience and ease of handling as against shell eggs.

Changing food habits have increased egg and egg products consumption in India, leading to an increase in the domestic market for both. This will be further increased in coming period as egg is the cheapest source of protein for the masses and its consumption has become common. Increasing number of nuclear families in India, particularly in urban and semi urban areas, and increasing number of working women in the country has increased demand of Egg powder.

India, the world’s third largest producer of eggs, currently exports table eggs, egg white powder and egg yolk powder to about 30 countries, and had been in talks with the government of Russia to facilitate their export. Indian egg powder is comparatively cheaper than the product made in other countries.

There are five egg powder manufacturing plants in the country with total capacity of 15000 tons per annum. A major market promotion effort is needed to encourage use of egg powder in Bakery products. In India look for more diversified and value added products from processed eggs.

 

Table of Contents

Coimbatore: District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Culture &Attitudes

1.4.    Map

1.5.    Transportation and Communications

1.6.    Economy & Industry

2.       Introduction

3.       Advantages of Using Powdered Eggs Vs. Fresh Eggs

4.       Properties & Composition of Fresh Eggs

4.1.    Egg White (EW) Composition

4.2.    Egg Yolk Composition

5.       Uses & Applications

6.       Types of Egg Powder

6.1.    Whole Egg Powder

6.2.    Egg Yolk Powder

6.3.    Egg Albumen Powder

7.       Post-Processing Bacteriology

8.       B.I.S. Specification

8.1.    IS: 4723: Egg Powder

8.2.    IS: 10382: Egg Albumin Powder Edible.

9.       Swot Analysis

9.1.    Strength of the Idea:

9.2.    Weakness of the Idea:

9.3.    Opportunities of the Idea

9.4.    Threats of the Idea:

10.   Market Survey

10.1.Indian Market Overview:

10.2.Growth Drivers:

10.3.Largest Egg Producing Countries

10.4.Largest Importers of Shell Eggs

10.5.Largest Importers of Dried Egg Products

11.   Financials & Comparison of Major Indian Players/Companies

11.1.About Financial Statements of CMIE Database

11.2.Profits & Appropriations

11.3.Total Liabilities

11.4.Total Assets

11.5.Net Cash Flow From Operating Activities

11.6.Section – I

11.6.1.       Name of Company With Contact Details

11.6.2.       Name of Director(S)

11.6.3.       Plant Capacity

11.6.4.       Location of Plant

11.6.5.       Name of Raw Material(S) Consumed With Quantity & Cost

11.7.Section – II

11.7.1.       Assets

11.7.2.       Cash Flow

11.7.3.       Cost As % Ge Of Sales

11.7.4.       Forex Transaction

11.7.5.       Growth In Assets & Liabilities

11.7.6.       Growth In Income & Expenditure

11.7.7.       Income & Expenditure

11.7.8.       Liabilities

11.7.9.       Liquidity Ratios

11.7.10.    Profitability Ratio

11.7.11.    Profits

11.7.12.    Return Ratios

11.7.13.    Structure Of Assets & Liabilities (%)

11.7.14.    Working Capital & Turnover Ratios

12.   Export & Import Statistics Data on India

12.1.Export Statistics Data Egg Powder

12.2.Import Statistics Data Egg Powder

13.   Present Manufacturers

14.   Manufacturing Process

14.1.Brief Description:

15.   Spray Drying and Spray Dryers

15.1.Principles of Operation

15.2.Typical Spray Drying Systems

15.3.Cyclone Spray Dryer

15.4.Centrifugal Atomizer

15.5.Separation of Dry Particles

15.6.Diagram of a Cyclone Separator

16.   Dispersion Characteristics of Spray Dried Powder

16.1.Selection of Operating Conditions

16.2.Average Spray Drying Conditions

17.   Process Flow Diagram

18.   Production Details

19.   Specification of Equipments

19.1.Egg Shell Treatment

19.2.Egg Breaking Machine

19.3.Storage & Pasteurisation

19.4.Storage & Drying Equipment

20.   Environment Pollution & Effluent Treatment

20.1.Effluent Treatment Plant Equipment:

21.   Clearances Required

22.   Suppliers of Raw Material

22.1.Eggs

22.2.Food Preservatives

22.3.Lab Chemicals

22.4.Packing Materials

22.5.Cleaning Chemicals

23.   Suppliers of Plant & Machinery

23.1.Complete Machinery Suppliers

23.2.Spray Dryer

23.3.Steam Boiler

23.4.Air Compressor

23.5.Maintenance Equipments

23.6.Misc. Material Handling Equip.

23.7.Laboratory Equipment

24.   Machinery, Raw Material & Product Photographs

24.1.Egg Pasteurizers

24.2.Liquid Egg Handling

24.3.Spray Dryers

24.4.Egg Shell Conveying Systems

25.   Plant Layout

26.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

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