Power Cables, Electrical Power & Industrial Cable, Electrical Wire, PVC Wire and Cables Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductively annealed copper wires insulated with oil impregnated paper tapes. Underground construction is necessitated in the more density built up portions of cities by the heavy transformers and lines required and by the multiplication of service connections to buildings. The cable may include uninsulated conductors used for the circuit neutral or for ground (earth) connection.

Power cables are primarily used for overhead lines and underground cabling applications and can be broadly classified into three categories based on their operating voltage applications. The prospects for growth in this market will be impelled by the rising demand for high-temperature, superconducting cables from the power utility sector. A superconducting high-power transmission and distribution cable is capable of transmitting and distributing about 5-10 times the electrical current carried by a conventional copper or aluminum cable.

The overall assembly may be round or flat. Non-conducting filler strands may be added to the assembly to maintain its shape. Special purpose power cables for overhead or vertical use may have additional elements such as steel or Kevlar structural supports.

Some power cables for outdoor overhead use may have no overall sheath. Other cables may have a plastic or metal sheath enclosing all the conductors. The materials for the sheath will be selected for resistance to water, oil, sunlight, underground conditions, chemical vapors, impact, or high temperatures. In nuclear industry applications the cable may have special requirements for ionizing radiation resistance. Cable materials may be specified not to produce large amounts of smoke if burned. Cables intended for underground use or direct burial in earth will have heavy plastic or metal, most often lead sheaths, or may require special direct-buried construction.

Wires and cables sector basically consists of two areas: (i) power; and (ii) telecommunication. Power cables are PVC or PE clad, while the cables for telecommunication sector are based on PE (Polyethylene). Power cables are of 3 types depending on the intensity of power. Low-tension sector requires cables upto 1.1 KV and predominantly uses PVC insulation and jacketing. The medium tension power cables between 1.1 KV and 11 KV are based on PE as well as PVC. The high tension sector beyond 11 KV uses PE only. The low tension cables are used for tertiary distribution of power mainly from substations to buildings. Housing Sector requires many other products for myriad applications. The medium tension cables generally use crosslinkable PE compounds while the high-tension cables use continuous vulcanisation cables made from PE (LDPE).

The cable market is segmented by the combination of material used to form the conductor, the insulator, sheathing and armouring. Basically, the following types are produced and used:

1. Paper insulated lead cables (PILC) upto 33 KV.

2. Polyvinyl chloride (PVC) insulated power and control cables upto 11 KV.

3. Cross-linked polyethylene (XLPE) power cables upto 33 KV.

4. XLPE insulated extra high voltage (EHV) cables from 66 KV to 230 KV.

 

The Indian power cable industry has about a dozen producers in the organized sector, claiming more than two-thirds share of the market. The unorganized sector is constituted of a few small units. The divergence in the two segments goes beyond their unit sizes. The two sectors exhibit significant differences in quality and the capacities. While the organized sector has been manufacturing high voltage and specialty cables, the unorganized sector limits itself to the relatively low voltage market. The organized segment caters also to the industrial market. The State Electricity Boards remain the major buyers. Small buyers of power cables also include companies having their own power distribution within plant limits

PVC coated cables and wires are extensively used in all electrical linings, domestic lightings and all other purposes. According to the present policy of the India Government, this time, PVC coating on electric cables and wire is exclusively reserved for development in small scale sector or in the cottage industries. The demand for PVC coating electrical wires is increasing at a rapid rate. There is a bright scope for starting new units in this field.

 

Table of Contents

 

Project Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.  General

1.1.2.  Location & Geographical Area

1.1.3.  Topography

1.1.4.  Administrative set up

1.1.5.  Map

1.1.6.  Transport

1.1.7.  Economy

1.1.8.  Industry at a Glance

Introduction

1.2.    Relative Electrical Conductivity of Various Metals

Properties of PVC Plasticates

B.I.S Specifications

1.3.    Standards

Uses and Scope

Compound, Equipment and Technology

Market Survey

1.4.    Indian Power Cable Industry

1.5.    Opportunities in Different Sectors

1.6.    Power Cables

1.7.    Market Structure

1.8.    Product Segmentation

1.9.    Lead Players

Financials & Comparison of Major Indian Players/Companies

1.10.About Financial Statements of CMIE Database

1.11.Profits & Appropriations

1.12.Total Liabilities

1.13.Total Assets

1.14.Net Cash Flow from Operating Activities

1.15.Section – I

1.15.1.    Name of Company with Contact Details

1.15.2.    Name of Director(S)

1.15.3.    Plant Capacity

1.15.4.    Location of Plant

1.15.5.    Capital Expenditure Projects

1.15.6.    Name of Raw Material(S) Consumed With Quantity & Cost

1.16.Section – II

1.16.1.    Assets

1.16.2.    Cash Flow

1.16.3.    Cost as % Ge of Sales

1.16.4.    Forex Transaction

1.16.5.    Growth in Assets & Liabilities

1.16.6.    Growth in Income & Expenditure

1.16.7.    Income & Expenditure

1.16.8.    Liabilities

1.16.9.    Liquidity Ratios

Profitability Ratio

Profits

Return Ratios

Structure of Assets & Liabilities (%)

Working Capital & Turnover Ratios

Export & Import Statistics Data of India

1.17.Export Statistics Data Power Cable

1.18.Import Statistics Data Power Cable

Present Manufacturers

Wire and Cable Coating Technique

Raw Material Details

Manufacturing Process

Process Flow Diagram

Testing of Cables & Test Equipments

1.19.Test Method

1.20.Field Acceptance Test

1.21.Field Proof Testing

List of Testing Equipments

PVC Insulated Distribution Cable Technical Data

Abroad Machinery Suppliers

Suppliers of Plant and Machinery

Suppliers of Raw Material

Machinery, Raw Material & Product Photographs

1.22.Machinery Photographs

1.23.Raw Material Photographs

1.24.Product Photographs

Plant Layout

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

 

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