Decorative Laminated Sheets (Sunmica), Laminates, Laminated Sheets for Furniture, Cupboards Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics, Production Schedule, Working Capital Requirement, Plant Layout, Process Flow Sheet, Cost of Project, Projected Balance Sheets, Profitability Ratios, Break Even Analysis

 

Decorative laminates are laminated products primarily used as furniture surface materials or wall paneling. It can be manufactured as either high- or low-pressure laminate, with the two processes not much different from each other except for the pressure applied in the pressing process.Decorative plastic laminate is a durable flat sheeting material used in home and industrial furnishings. Decorative laminate is commonly used to surface kitchen counters, table tops, and cabinetry because of its resistance to stains, scratches, and heat.

Sunmica is one of the foremost brands in the Indian Laminate Industry that has become a household name and has the highest brand recall amongst Indian customers. In fact when most Indians say 'Sunmica' what they mean to say is 'Laminates'. The two words have become so synonymous with each other in India.

In India three types of decorative and industrial laminated sheets are being manufactured usually being phenol formaldehyde or melamine formaldehyde or other phenolic resins as binding materials for the core and the surface papers. The decorative paper for lamination is imported.

Today, laminated sheets are becoming very popular particularly plastics and paper laminated sheets. Glass laminated sheets are used by and large in aircraft and certain scientific plans. Plastic laminates are highly popular.

Laminations are used for industrial purposes as well as decorative purposes. Industrial lamination is used mainly for packaging materials. To looking its uses we can say that there is a good scope for any new entrants.

Indian market for laminates is mainly driven by increasing demand from housing market. The demand has increased due to growing significance of new construction industry. Laminates have become an indispensable part of big and evolving markets like real-estate market, furniture market, modular kitchen market as well as the flooring market. The increased demand in these markets triggers the demand in the laminates market. Apart from this, increasing urban population, rising per capita income and a gradual shift towards non-food industry are other key factors driving the growth of laminates industry in India. The combined worth of the plywood and laminates industry is believed to be to the tune of Rs. 21000 crore per year, with laminates accounting for a share of approximately Rs.3300 crore, and the industry is expected to keep on growing further in the years to come.

Global demand for decorative laminates is expected to rise 5.6 percent per yearto 10.7 billion square meters in 2018, valued at $40.8 billion. Demand will benefit from expected increases in the manufacture of products such as cabinets, ready-to-assemble (RTA) furniture, and flooring, which are often made from laminated engineered wood. Gains will also be driven by increased market penetration at the expense of other surfacing materials (wood veneer andpaint) due to cost and performance benefits. Laminates will benefit from the continued improvement in textures andin printing techniques that create advanced graphics rivaling the aesthetics of alternative materials.

Scope of the Report

The report titled “Decorative Laminated Sheets”: Market Survey cum Detailed Techno Economic Feasibility Report provides an insight into the Laminates market in India with focus on uses and applications, Manufacturing Process, Process Flow Sheets, Plant Layout and Project Financials of laminates project. The report assesses the market sizing and growth of the Indian Laminates Industry.

While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line. And before diversifying/venturing into any product, they wish to study the following aspects of the identified product:

• Good Present/Future Demand

• Export-Import Market Potential

• Raw Material & Manpower Availability

• Project Costs and Payback Period

We at NPCS, through our reliable expertise in the project consultancy and market research field, have demystified the situation by putting forward the emerging business opportunity in the Decorative Laminated Sheets sector in India along with its business prospects. Through this report we have identified Decorative Laminated Sheets project as a lucrative investment avenue.

Table of Contents

 

1.      PROJECT LOCATION

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location & Geographical Area

1.1.3.Topography

1.1.4.Administrative set up

1.1.5.Map

1.1.6.Industry at a Glance

2.      INTRODUCTION

3.      USES AND APPLICATIONS

4.      B.I.S. SPECIFICATION

5.       MARKET SURVEY

6.       FINANCIALS & COMPARISON OF MAJOR INDIAN PLAYERS/COMPANIES

6.1.    About Financial Statements of CMIE Database

6.2.    Profits & Appropriations

6.3.    Total Liabilities

6.4.    Total Assets

6.5.    Net Cash Flow from Operating Activities

6.6.    Section – I

6.6.1.     Name of Company with Contact Details

6.6.2.     Name of Director(S)

6.6.3.     Plant Capacity

6.6.4.     Location of Plant

6.6.5.     Capital Expenditure Projects

6.6.6.     Name of Raw Material(S) Consumed With Quantity & Cost

6.7.    Section – II

6.7.1.     Assets

6.7.2.     Cash Flow

6.7.3.     Cost as % Ge of Sales

6.7.4.     Forex Transaction

6.7.5.     Growth in Assets & Liabilities

6.7.6.     Growth in Income & Expenditure

6.7.7.     Income & Expenditure

6.7.8.     Liabilities

6.7.9.     Liquidity Ratios

6.7.10.Profitability Ratio

6.7.11.Profits

6.7.12.Return Ratios

6.7.13.Structure of Assets & Liabilities (%)

6.7.14.Working Capital & Turnover Ratios

7.       EXPORT & IMPORT STATISTICS DATA OF INDIA

7.1.    Export Statistics Data on

7.2.    Import Statistics Data on

8.      PRESENT MANUFACTURERS

9.      CHEMISTRY AND TECHNOLOGY

10.  RAW MATERIALS

11.  MANUFACTURING PROCESS

12.  PROCESS FLOW DIAGRAM

13.  SUPPLIERS OF RAW MATERIAL

14.  SUPPLIERS OF PLANT AND MACHINERY

15.  MACHINERY, RAW MATERIAL & PRODUCT PHOTOGRAPHS

15.1.   Machinery Photographs

15.2.   Raw Material Photographs

15.3.   Product Photographs

16.  PLANT LAYOUT

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

 

 

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