Garlic is one of the important bulb crops grown and used as spice and condiment throughout India. It possesses a high nutritive value and medicinal property. Allicin, the principle of garlic has antibiotic properties. The plant is a small herb and produces a group of small bulbs called cloves covered with a thin skin. The seed stalks bears both seeds and bulblets in the same head. However, seed is seldom used for propagation as the cloves are more commonly used.

Oil is one of the three major classes of food substances; the others are protein and carbohydrates. Garlic oils are naturally occurring esters of glycerol and fatty acids that have commercial uses, some oils are called trimester examples are triglycerides or simple glycerides. The physical and chemical properties of garlic oilsare determined to a large extent by the type of fatty acids in the glycerides. In all commercially important glycerides, the fatty acids are straight chain and nearly all contain even number of carbon atoms.

Garlic is taken orally to reduce high blood pressure, prevent heart disease and arthrosclerosis, treat earaches, stimulate both the immune and circulatory systems and prevent cancer. Other applications include treating diabetes, arthritis, colds and flu, fighting stress and fatigue and maintaining healthy liver function. Garlic also contains protein and the B vitamins thiamin and riboflavin, and trace minerals such as zinc, tin, calcium, potassium, aluminium, germanium, selenium and of course, sulfur.

The increasing importance of natural extracts as pharmaceutical & natural cosmetic aid and their use as nutraceutical ingredients in recent times has opened up new vistas for this sector besides their widespread use as flavour & fragrance ingredients. India will play a dominant role in the production & processing of these natural extracts. Country's biodiversity coupled with competent scientific force, make our country as the best choice to become a foremost leader in aroma business in the coming years. Thus it is a good project for investment.

Few Indian Major Players are as under

·         Aarkay Food Products Ltd.

·         Absolute Aromatics Ltd.

·         Aico Foods Ltd.

·         Basil Chemicals & Additives Ltd.

·         Bhagat Aromatics Ltd.

·         Concert Spices & Exports Ltd.

·         Enjayes Natural Flavours Ltd.

·         Enjayes Spices & Chemical Oils Ltd.

·         Kancor Ingredients Ltd.

·         Keva Biotech Pvt. Ltd.

·         Privi Organics Ltd.

·         R K S Agrotech Ltd.

·         S H Kelkar & Co. Ltd.

·         Sharp Global Ltd.

·         Sijmak Oils Ltd.

·         South East Agro Inds. Ltd.

·         Tamilnadu Forest Plantation Corpn. Ltd.

 

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Table of Contents

 

 

1.       Product Location

1.1.    District Profile & Geotechnical Site Characterization

1.1.1.General

1.1.2.Location and Geographical Area

1.1.3.Topography

1.1.4.Administration set up

1.1.5.Map

1.1.6.District At A Glance

1.1.7.Industry at a Glance

1.1.8.Large Scale Industries/Public Sector Undertakings

1.1.9.Medium Scale Enterprises

2.       Introduction

3.       Properties

3.1.    Physicochemical Properties of Garlic Oil Extracted by Different Methods

3.2.    Mineral Elements Concentrations in Garlic

3.3.    Nutritional Value and Properties of Garlic

4.       Uses

4.1.    Medicinal Use of Garlic as an Antifungal Agent

4.2.    Garlic — A Natural Antibiotic?

4.3.    Anti-Cancer Effects of Raw Garlic

4.4.    Storing Garlic in Oil

4.5.    Uses of Garlic Powder

5.       B.I.S. Specifications

5.1.    IS: 3240-1965 – Garlic

5.2.    IS: 5452-2001 – Garlic Dehydrated

6.       Hundred Percent (100%) Export Oriented Unit

6.1.    What is a 100 percent Export-oriented unit?

6.2.    Hundred Percent (100%) Export Oriented Unit

6.3.    Scheme of 100% Export Oriented Units

6.4.    Policy For 100% of Export Oriented Units

6.5.    Terms and Conditions for Setting 100% Export-Oriented Units

7.       Market Survey

7.1.    Essential Oil Industry

7.2.    Present Scenario

7.3.    Crop Area Distribution

7.4.    Garlic Oil

7.5.    Sustainability Initiatives

7.6.    Domestic Market in India

8.       Financials & Comparison of Major Indian Players/Companies

8.1.    About Financial Statements of CMIE Database

8.2.    Profits & Appropriations

8.3.    Total Liabilities

8.4.    Total Assets

8.5.    Net Cash Flow from Operating Activities

8.6.    Section – I

8.6.1.Name of Company with Contact Details

8.6.2.Name of Director(S)

8.6.3.Plant Capacity

8.6.4.Location of Plant

8.6.5.Name of Raw Material(S) Consumed With Quantity & Cost

8.7.    Section – II

8.7.1.Assets

8.7.2.Cash Flow

8.7.3.Cost as % Ge of Sales

8.7.4.Forex Transaction

8.7.5.Growth in Assets & Liabilities

8.7.6.Growth in Income & Expenditure

8.7.7.Income & Expenditure

8.7.8.Liabilities

8.7.9.Liquidity Ratios

8.7.10.Profitability Ratio

8.7.11.Profits

8.7.12.Return Ratios

8.7.13.Structure of Assets & Liabilities (%)

8.7.14.Working Capital & Turnover Ratios

9.       Export & Import Statistics Data of India

9.1.    Export Statistics Data on Garlic Oil

9.2.    Import Statistics Data Garlic Oil

9.3.    Export Statistics Data on Garlic Powder

9.4.    Import Statistics Data Garlic Powder

10.   Present Manufacturers

11.   Different Forms of Garlic

12.   Raw Material

13.   Manufacturing Process of Garlic Oil

14.   Dehydration Process of Garlic Powder

15.   Safety Precautions in Garlic Dehydration

16.   Process Flow Diagram of Garlic Oil & Powder

17.   Suppliers of Plant & Machinery

18.   Suppliers of Raw Material

19.   Plant Layout

20.   Product, Machinery & Raw Material Photographs

20.1.Product Photographs

20.2.Machinery Photographs

20.3.Raw Material Photographs

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR