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Rice Mill (Parboiled Rice) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Plant & Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Saturday, May 21, 2016

Parboiled rice, popularly known as ushna rice in boiled form. India contributes about one-third of the world acreage under rice. Rice is available in over 5000 varieties, of which Izong rice of Assam occupies a important position on account of its superfine grains, pleasant, fine cooking quality, sweet taste, soft texture. This article reviews the quality and traits of Izong rice, particularly the verities grown in different parts of Assam and North Eastern Region. Parboiling is preliminary to hulling in which the rough paddy is first soaked, then steamed and dried before removing the hulls. There are many advantage of parboiling the paddy. It reduces grain brakeage during milling, greatly improves the vitamins content and other nutrients in the polished rice grain, increases the oil content in the bran, and changes the cooking and eating quality of the rice an infestation during storage.

The term parboiling (also known as boiling or overheating hydrothermal rice treatment) covers the operation to which the paddy is subjected before milling. Water and heat are the two main elements in the process after steeping followed by heating, which involves the action of steam. The rice must be dried before milling and storage.Rice is one of the most important food crops of India in term of both area, production and consumer preference. India is the second largest producer and consumer of rice in the world. Modernization of rice mill yield more rice from it, and came with more competition between the rice mill entrepreneurs. It involve of high capital, and huge investment to start a new rice mill. Even though more rice mills were emerged in southern region of India. Many of the rice processing units are of the semi automatic type. Modern rice mills are having high capacity and are capital intensive.

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·         A V I Export (India) Ltd.

·         Agrawal Oil Extractions Ltd.

·         Ankit India Ltd.

·         Arvind Kumar Nand Kumar Ltd.

·         B C L Industries & Infrastructures Ltd.

·         Daawat Foods Ltd.

·         I T C Ltd.

·         InfarmKuthary Co. Ltd.

·         Kerala State Civil Supplies Corpn. Ltd.

·         Kohinoor Foods Ltd.

·         Modern Flour Mills Pvt. Ltd.

·         Nagreeka Exports Ltd.

·         Navjivan Roller Flour & Pulse Mills Pvt. Ltd.

·         North Eastern Regional Agri. Mktg. Corp. Ltd.

·         Rei Agro Ltd.

·         Sachdeva& Sons Rice Mills Ltd.

·         Shakti Bhog Foods Ltd.

·         Shakti Bhog Snacks Ltd.

·         Sirohia& Sons Ltd.

·         Soubhik Exports Ltd.

·         Sri RamalingaChoodambikai Mills Ltd.

·         State Trading Corpn. Of India Ltd.

·         Sun Agro Foods & Exports Ltd.

·         Sunstar Overseas Ltd.

·         Ushodaya Enterprises Pvt. Ltd.

·         Victor Foods India Ltd.

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Table of Contents

 

1.       District Profile & Geotechnical Site Characterization

1.1.    Geography

1.2.    Climate

1.3.    Map

1.4.    Economy

1.5.    Culture

1.6.    Administration

1.7.    Transportation

2.       Introduction

3.       History

3.1.    Varieties, Grading and Quality of Rice

4.       Properties

5.       Uses and Applications

6.       Type of Rice Mill

7.       B.I.S Specification

7.1.    IS 12792 (1989): Agricultural Produce Milling Machinery - Mini Rice Mill [FAD 20: Agriculture and Food Processing Equipments]

8.       Market Survey

8.1.    India’s Rice Production and Area under Cultivation

8.2.    Global Production

8.3.    India’s Major Export Destinations for Basmati as well as Non-basmati Rice

8.4.    State Wise Basmati Rice Production

9.       Financials & Comparison of Major Indian Players/Companies

9.1.    About Financial Statements of CMIE Database

9.2.    Profits & Appropriations

9.3.    Total Liabilities

9.4.    Total Assets

9.5.    Net Cash Flow from Operating Activities

9.6.    Section – I

9.6.1.Name of Company with Contact Details

9.6.2.Name of Director(S)

9.6.3.Plant Capacity

9.6.4.Location of Plant

9.6.5.Name of Raw Material(S) Consumed With Quantity & Cost

9.7.    Section – II

9.7.1.Assets

9.7.2.Cash Flow

9.7.3.Cost as % Ge of Sales

9.7.4.Forex Transaction

9.7.5.Growth in Assets & Liabilities

9.7.6.Growth in Income & Expenditure

9.7.7.Income & Expenditure

9.7.8.Liabilities

9.7.9.Liquidity Ratios

9.7.10.Profitability Ratio

9.7.11.Profits

9.7.12.Return Ratios

9.7.13.Structure of Assets & Liabilities (%)

9.7.14.Working Capital & Turnover Ratios

10.   Export &Import Statistics Data of India

10.1.Export Statistics Data for Parboiled Rice

10.2.Import Statistics Data For Parboiled Rice

11.   Present Manufacturers

12.   Rice Milling Process

13.   Modern Parboiling Processes

14.   Process Flow Diagram

15.   Characteristics of a Good Machine

16.   Treatment of Rice Mill Effluents for Pollution Control

16.1.Material and Methods

17.   Suppliers of Plant & Machinery

18.   Suppliers of Raw Material

19.   Product, Machinery & Raw Material Photographs

20.   Plant Layout

21.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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