Polyethylene terephthalate or PET (also known as PETE) is one of the most common types of plastic.  Most single-serve plastic bottles, including those for water, soft drinks and juices, are made with PET. Designated by the recycling code “1”. Being extremely light, PET bottles help to reduce the emission of contaminants during their transport. Since they require less fuel during transport, they also help saving energy. PET is globally recognized as a safe, recyclable packaging material. PET is the main constituent in a variety of consumer and industrial products including plastic fibers, videotape, audiotape, film, engineered resin, food containers.

 

PET recycling is the process of reprocessing plastic that already has been used before and giving it some new reusable form. For instance, this could mean melting down soft drink bottles and then casting them as plastic chairs and tables. Typically a plastic is not recycled into the same type of plastic, and products made from recycled plastics are often not recyclable.Thus, it is a good project for entrepreneurs to invest.

 

Few Indian Major Players are as under:-

 

Allen Laboratories Ltd.

Dhunseri Petrochem & Tea Ltd.

F C L Technologies & Products Ltd. [Merged]

Filaments India Ltd.

Futura Polymers Ltd. [Merged]

Garden Polymers Pvt. Ltd.

Jauss Polymers Ltd.

L-Pack Polymers Ltd.

Mold-Tek Packaging Ltd.

Pearl Engineering Polymers Ltd.

Pearl Polymers Ltd.

Polycon International Ltd.

Radico Khaitan Ltd.

Sachi Molding Solutions Pvt. Ltd.

Sen Pet (India) Ltd.

Shripet Cybertech Systems Ltd.

South Asian Petrochem Ltd. [Merged]

Sunrise Containers Ltd.

See more

http://goo.gl/dGjgmU

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http://goo.gl/RlY2Nz

 

Table of Contents

1.    District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Physical Characteristics

1.3.    Climate

1.4.    Transportation and Communications

1.5.    Map

1.6.    Economy

1.7.    Culture & Attitudes

2.       Introduction

3.       Uses & Applications

4.       Facts on PET Bottle & Its Recycling

4.1.    Weight Analysis of PET Bottles

4.2.    Plastic Container Code

4.3.    Modernization of PET Bottle

5.       Advantage & Benefits

6.       B.I.S. Specifications

6.1.    2828:1964 Glossary of terms used in the plastics industry

6.2.    7019:1982 Glossary of terms in plastics and flexible packaging, excluding paper (first revision)

6.3.    14534:1998Guidelines for recycling of plastics

7.       Types of Plastic Recycling

8.       Market Survey

8.1.    PET and Containers

8.2.    PET Containers

8.3.    Market Structure

8.4.    PET Bottle Recycling: Cash the Trash

8.5.    Export

8.6.    Global Demand

9.       Financials & Comparison of Major Indian Players/Companies

9.1.    About Financial Statements of CMIE Database

9.2.    Profits & Appropriations

9.3.    Total Liabilities

9.4.    Total Assets

9.5.    Net Cash Flow from Operating Activities

9.6.    Section – I

9.6.1.Name of Company with Contact Details

9.6.2.Name of Director(S)

9.6.3.Plant Capacity

9.6.4.Location of Plant

9.6.5.Capital Expenditure Projects

9.6.6.Name of Raw Material(S) Consumed With Quantity & Cost

9.7.    Section – II

9.7.1.Income & Expenses

9.7.2.Profits

9.7.3.Forex Transaction

9.7.4.Liabilities

9.7.5.Assets

9.7.6.Growth in Assets & Liabilities

9.7.7.Growth in Income & Expenditure

9.7.8.Liquidity Ratios

9.7.9.Profitability Ratio

9.7.10.Return Ratios

9.7.11.Cost as % ge of sales

9.7.12.Working Capital & Turnover Ratios

9.7.13.Structure of Assets & Liabilities(%)

9.7.14.Cash Flow

10.   Export & Import Statistics Data of India

10.1.Export Statistics Data for Empty Pet Bottle

10.2.Import Statistics Dataf for Empty Pet Bottle

11.   Present Manufacturers

12.   Specification of Machinery & Equipments

13.   Manufacturing Process

13.1.Process Description:

14.   Process Flow Diagram

15.   Suppliers of Raw Material

16.   Suppliers of Plant & Machinery

17.   Product, Machinery & Raw Material Photographs

17.1.Product Photographs

17.2.Machinery Photographs

17.3.Raw Material Photographs

18.   Plant Layout

19.   Quotation of Plant, Machinery and Equipments from Supplier

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR