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Bricks from Fly Ash- Manufacturing Plant, Detailed Project Report, Profile,Business plan, Industry Trends, Market research, survey, Manufacturing Process, Machinery, Raw Materials, Feasibility study, Investment opportunities, Cost and Revenue

Saturday, May 14, 2016

Fly Ash is a burnt residue of pulverized coal (bituminous or sub-bituminous) and is siliceous in nature. In past few decades, R&D efforts were undertaken and it has been proved that this material can be utilized in number of ways in building construction products as well as in civil works with adequate durability. Major areas of fly ash utilization are Building materials such as Bricks, Blocks, Tiles, etc. Also used in Grouting, Engineered fills for low-lying land spaces for human settlement, use in Road Construction and Construction of ash dykes and embankments.

 

Fly Ash brick is a product of basic cement clinker materials i.e. FLY ASH, STONE DUST/SAND, LIME, GYPSUM and BONDING AGENT. The mix is so ideally worked out to produce bricks of higher strength with consistency as well as uniformity. The manufacturing process is fully automatic with state of art technology. Though a new age product introduced in the market, Fly Ash bricks are very well accepted by the organized sectors in heavy industries, high rise buildings, large townships, colonies, etc. because of unique features and merits.

 

Fly Ash Bricks provides a high level of moisture resistance. It's very economical, cost effective, nil wastage while transporting and handling. Fly Ash Bricks is available in various sizes. These qualitative bricks have high compressive strength and absorb low water. As a whole it is a good project for entrepreneurs to invest.

Few Indian Major Players are as under

·         Chhattisgarh Electricity Co. Ltd.

·         Gujarat Narmada Flyash Co. Ltd.

·         Jindal Steel & Power Ltd.

·         Nalwa Steel & Power Ltd.

·         Periwal Bricks Ltd.

·         Prakash Ceramics Ltd.

·         Sand Plast (India) Ltd.

·         Tatanagar Bricks Ltd.

·         Tuticorin Salt & Marine Chemicals Ltd.

 

Table of Contents

1.       District Profile & Geotechnical Site Characterization

1.1.    General

1.2.    Location & Geographical Area

1.3.    Topography

1.4.    Economy & Industry

1.5.    Map

1.6.    Industrial Scenario of Patna, Bihar

1.7.    Transportation and Communications

2.       Introduction

2.1.    Fly Ash Bricks

3.       Uses & Application

4.       Advantages of Fly Ash Bricks

5.       Specification of Product

5.1.    Technical Specifications

6.       Comparison of Clay Brick & Fly Ash Brick

7.       B.I.S. Specification

8.       Market Survey

8.1.    Current Market Scenario

8.2.    Future Market Potential

9.       Financials & Comparison of Major Players/Companies

9.1.    About Financial Statements of CMIE Database

9.2.    Profits & Appropriations

9.3.    Total Liabilities

9.4.    Total Assets

9.5.    Net Cash Flow from Operating Activities

9.6.    Section – I

9.6.1.Name of Company with Contact Details

9.6.2.Name of Director(S)

9.6.3.Plant Capacity

9.6.4.Location of Plant

9.6.5.Name of Raw Material(S) Consumed with Quantity & Cost

9.7.    Section – II

9.7.1.Assets

9.7.2.Cash Flow

9.7.3.Cost as % Ge of Sales

9.7.4.Forex Transaction

9.7.5.Growth in Assets & Liabilities

9.7.6.Growth in Income & Expenditure

9.7.7.Income & Expenditure

9.7.8.Liabilities

9.7.9.Liquidity Ratios

9.7.10.    Profitability Ratio

9.7.11.    Profits

9.7.12.    Return Ratios

9.7.13.    Structure of Assets & Liabilities (%)

9.7.14.    Working Capital & Turnover Ratios

10.   Export Statistics Data of India

10.1.Export Statistics Data for Fly Ash Bricks

11.   Present Manufacturers

12.   Raw Materials Details

13.   Manufacturing Process

14.   Process Flow Diagram

15.   Details of Plant & Machinery

16.   Safety & Handling Guidelines

17.   Testing Methods

17.1.Compressive Strength Test

17.2.Water Absorption

18.   Environment Pollution Control

19.   Suppliers of Raw Material

20.   Suppliers of Plant & Machinery

21.   Plant Layout

22.   Raw Material, Product & Machinery Photographs

23.   Quotation of Plant, Machinery and Equipments from Supplier

 

PROJECT FINANCIALS

·         Project at a Glance

Annexure

·         Assumptions for Profitability workings ….…………………………………………....................... 1

·         Plant Economics…………………………………………………………………………….................... 2

·         Production Schedule……………………………………………………………………….................... 3

·         Land & Building…………………………………………………………………………….................... 4

§  Factory Land & Building

§  Site Development Expenses

·         Plant & Machinery………………………………………………………………………….................... 5

§  Indigenous Machineries

§  Other Machineries (Miscellaneous, Laboratory etc.)

·         Other Fixed Assets………………………………………………………………………….................... 6

§  Furniture & Fixtures

§  Pre-operative and Preliminary Expenses

§  Technical Knowhow

§  Provision of Contingencies

·         Working Capital Requirement Per Month………………………………………………................. 7

§  Raw Material

§  Packing Material

§  Lab & ETP Chemical Cost

§  Consumable Store

·         Overheads Required Per Month and Per Annum ……………………………………................. .8

§  Utilities & Overheads (Power, Water and Fuel Expenses etc.)

§  Royalty and Other Charges

§  Selling and Distribution Expenses

·         Salary and Wages ……………………………………………………………………………................. 9

·         Turnover Per Annum ………………………………………………………………………................ 10

·         Share Capital…………………………………………………………………………………................ 11

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 1            ::        Cost of Project and Means of Finance

•        Annexure 2            ::        Profitability and Net Cash Accruals

§  Revenue/Income/Realisation

§  Expenses/Cost of Products/Services/Items

§  Gross Profit

§  Financial Charges    

§  Total Cost of Sales

§  Net Profit After Taxes

§  Net Cash Accruals

 

•        Annexure 3            ::        Assessment of Working Capital requirements

§  Current Assets

§  Gross Working Capital

§  Current Liabilities

§  Net Working Capital

§  Working Note for Calculation of Work-in-process

 

•        Annexure 4            ::        Sources and Disposition of Funds

•        Annexure 5            ::        Projected Balance Sheets

§  ROI (Average of Fixed Assets)

§  RONW (Average of Share Capital)

§  ROI (Average of Total Assets)

 

•        Annexure 6            ::        Profitability ratios

§  D.S.C.R

§  Earnings Per Share (EPS)

§  Debt Equity Ratio

 

•        Annexure 7            ::        Break-Even Analysis

§  Variable Cost & Expenses

§  Semi-Variable/Semi-Fixed Expenses

§  Profit Volume Ratio (PVR)

§  Fixed Expenses / Cost 

§  B.E.P

 

•        Annexure 8 to 11   ::        Sensitivity Analysis-Price/Volume

§  Resultant N.P.B.T

§  Resultant D.S.C.R

§  Resultant PV Ratio

§  Resultant DER

§  Resultant ROI

§  Resultant BEP

 

•        Annexure 12          ::        Shareholding Pattern and Stake Status

§  Equity Capital

§  Preference Share Capital

 

•        Annexure 13          ::        Quantitative Details-Output/Sales/Stocks

§  Determined Capacity P.A of Products/Services

§  Achievable Efficiency/Yield % of Products/Services/Items 

§  Net Usable Load/Capacity of Products/Services/Items   

§  Expected Sales/ Revenue/ Income of Products/ Services/ Items   

 

•        Annexure 14          ::        Product wise domestic Sales Realisation

•        Annexure 15          ::        Total Raw Material Cost

•        Annexure 16          ::        Raw Material Cost per unit

•        Annexure 17          ::        Total Lab & ETP Chemical Cost

•        Annexure 18          ::        Consumables, Store etc.

•        Annexure 19          ::        Packing Material Cost

•        Annexure 20          ::        Packing Material Cost Per Unit

•        Annexure 21          ::        Employees Expenses

•        Annexure 22          ::        Fuel Expenses

•        Annexure 23          ::        Power/Electricity Expenses

•        Annexure 24          ::        Royalty & Other Charges

•        Annexure 25          ::        Repairs & Maintenance Expenses

•        Annexure 26          ::        Other Manufacturing Expenses

•        Annexure 27          ::        Administration Expenses

•        Annexure 28          ::        Selling Expenses

•        Annexure 29          ::        Depreciation Charges – as per Books (Total)

•        Annexure 30          ::        Depreciation Charges – as per Books (P & M)

•        Annexure 31          ::        Depreciation Charges - as per IT Act WDV (Total)

•        Annexure 32          ::        Depreciation Charges - as per IT Act WDV (P & M)

•        Annexure 33          ::        Interest and Repayment - Term Loans

•        Annexure 34          ::        Tax on Profits

•        Annexure 35          ::        Projected Pay-Back Period And IRR

Source: NPCS Team


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