The Complete Book on Coconut & Coconut Products
(Coconut Cultivation, Manufacturing Process of Coconut Oil, Desiccated Coconut, Coconut Powder, Coconut Milk, Coconut Milk Powder, Coconut Chips, Coconut Water, Vinegar, Activated Carbon, Coconut Jam with Machinery Equipment Details & Factory Layout)
The coconut is a fruit of the palm tree, which grows in tropical regions. The white flesh of the coconut is used to make a variety of products, including milk, oil, butter, and flour. The manufacturing process of these products begins with the harvesting of coconuts from the trees.
This book provides valuable information on coconut and its products. It covers topics such as the history of coconuts, the benefits of coconuts, and how to manufacture coconut products. This book is a must-read for anyone interested in learning more about this amazing fruit! This book would be great for everyone who wants to learn more about coconut and its products.
If you're thinking about starting a business centered on coconuts, you're on the right track. Coconuts are a versatile product that can be used in a variety of ways, from cooking to cosmetics. Plus, they're a popular health food trend, so there's sure to be a market for your products. As with any new venture, it is important to do your research before diving in head first. Here is a guide to get you started on your coconut journey!
The coconut oil market size is valued at CAGR of 5.1%. The desiccated coconut powder market is projected to register a CAGR of 7.45%. The global coconut milk market at a CAGR of 17.3%. The global coconut water market size growth rate (CAGR) of 16.1%. The global activated carbon market is estimated at a CAGR of 9.3%.
Coconut oil are widely consumed in food industries among other coconut products. Many Asian and European countries widely use coconut products in food and bakery industries. Rise in awareness about benefits and functional properties of coconut products including coconut oil is leads to increase in its demand in food industry across the globe. Increase in consumer preferences for organic ingredients to be used in their foods is anticipated to boost the demand for organic desiccated coconut powder, thereby offering remunerative opportunities for market expansion in the near future. Coconut milk/cream is processed and preserved in different ready to use forms, such as canned products, pouches, and dehydrated form. Coconut milk and cream are used mainly in food and bakery industry. In addition, it has also been used in cosmetics and personal care industries in the recent past and is expected to experience incremental demand in the near future. The aforementioned healthy ingredients make it the best rehydration drink, thereby increasing its adoption among gym-goers and athletes. Such health benefits are anticipated to boost the demand for coconut water across the globe.
A complete guide to the Coconut & Coconut Products Manufacturing : Coconut Cultivation, Manufacturing Process of Coconut Oil, Desiccated Coconut, Coconut Powder, Coconut Milk, Coconut Milk Powder, Copra, Coconut Chips, Coconut Water, Vinegar, Activated Carbon, Coconut Jam. It's a veritable feast of how-to information, from concept through equipment acquisition.
The Complete Book on Coconut & Coconut Products (2nd Edition)
Author: P.K. Tripathi
Published: 2022
Format: paperback
ISBN: 9788195744701
Code: NI341
Pages: 432
$ 45
1695
Publisher: Asia Pacific Business Press Inc.
Usually ships within 5 days
Contents
The Complete Book on Coconut & Coconut Products
(Coconut Cultivation, Manufacturing Process of Coconut Oil, Desiccated Coconut, Coconut Powder, Coconut Milk, Coconut Milk Powder, Coconut Chips, Coconut Water, Vinegar, Activated Carbon, Coconut Jam with Machinery Equipment Details & Factory Layout)
1. INTRODUCTION
1.1. Fruit
1.2. Roots
1.3. Inflorescence
1.4. Taxonomy
1.4.1. Phylogeny
1.4.2. Etymology
1.5. Production and cultivation
1.5.1. Cultivation
1.5.2. Cultivars
1.5.3. Harvesting
1.6. Uses
1.7. Culinary Uses
1.7.1. Nutrition
1.7.2. Coconut Meat
1.7.3. Macapuno
1.7.4. Coconut Milk
1.7.5. Coconut Water
1.7.6. Coconut Flour
1.7.7. Sprouted Coconut
1.7.8. Heart of Palm
1.8. Toddy and Sap
1.8.1. Coconut Vinegar
1.8.2. Coconut Oil
1.8.3. Coconut Butter
1.8.4. Copra
1.8.5. Husks and Shells
1.8.6. Coir
1.8.7. Leaves
1.8.8. Timber
1.8.9. Roots
1.8.10. Other Uses
1.8.11. Tool and shelter for animals
2. MARKET OUTLOOK
2.1. Scope
2.2. Technical Requirements
2.2.1 Agro–Climatic Requirements
2.2.2. Soil
2.2.3. Selection of Site
2.2.4. Preparation of Land
2.2.5. Spacing
2.2.6. Planting Material & Planting
2.2.7. Varieties
2.2.8. Maintenance of Coconut Garden
2.2.9. Manures and Fertilizers
2.2.10. Irrigation
2.2.11. Interculture Operations
2.2.12. Coconut Based Cropping Systems
2.2.13. Harvesting
2.2.14. Utilization of Coconut
2.2.15. Linkages for Coconut development
2.3. Latest Trends
2.4. Driving Factors
2.5. Restraining Factors
2.6. Segmentation
2.7. By Derivatives Analysis
3. BY-PRODUCTS UTILISATION
3.1. Commercial Exploitation of Coconut Pith
3.1.2. Pith as a Heat Insulating Material
3.2. Coconut oil
3.3. Coconut Product Diversification
3.3.1. Copra Making
3.3.2. White Copra Production
3.3.3. Ball Copra
3.3.4. Vinegar Making
3.3.5. Bio-Confectionaries from Coconut Water
3.3.6. Benefits from Bio-Sweets
3.3.7. Desiccated Coconut
3.3.8. Canning of Coconut Haustorium
3.3.9. Coconut Cream
3.3.10. Coconut Shell Powder
3.3.11. Coconut Milk
3.3.12. Coconut Oil Derivatives
3.3.13. Coconut Oil as an Edible Oil
3.4. Production of Cocopeat
3.5. Granulated Charcoal
3.6. Biodiesel Plant-Oleochemical
3.7. Rubberised Coir Fibre cushions
3.8. Coir Industry
3.9. Coconut Shell Based Products
3.9.1. Shell Charcoal
3.9.2. Coconut Shell and Wood Handicrafts
3.9.3. Activated Carbon from Coconut Shells
3.9.4. Protection against Toxic Gases
3.9.5. Purification of Various Gases
3.9.6. Recovery of Solvents and Other Vapours
3.9.7. Separation of Hydrocarbon Mixtures
3.9.8. Purification of Fermentation Carbondioxide
3.9.8. Recovery of Gold
3.9.9. Carbon Batteries
3.9.10. As Catalyst and Catalyst Carriers
3.9.11. Impregnated Carbons
3.10. Global Competitiveness of Coconut Industry
3.11. Exports
3.11.1. Competition from Other Oilseed Crops
3.11.2. Low Profitability
3.11.3. Fluctuating Prices
3.11.4. Inconsistent Supplies of Product
3.12. Strategies for Future
4. KERNEL BASED COCONUT PRODUCTS
4.1. Coconut Oil
4.2. Virgin Coconut Oil
4.3. Desiccated Coconut
4.4. Coconut Milk and Flavoured Coconut Milk
4.5. Coconut Skimmed Milk
4.6. Spray Dried Coconut Milk
4.7. Coconut Chips
5. COCONUT OIL MANUFACTURING BUSINESS
5.1. Coconut Business Plan
5.2. Benefits of Coconut Oil
5.3. Government’s Role in Promoting the
Coconut Oil Manufacturing Business
5.4. Coconut Development Board
5.5. Schemes of Coconut Development Board to
Promote Coconut Oil Manufacturing Business
5.6. Expansion of Coconut Area
5.7. Integrated Farming for Improving Productivity
5.8. Modern Copra Dryers
5.9. The coconut Palm Insurance Scheme
5.10. Financial Assistance under Technology Mission
5.11. The Process of Making Coconut Oil for
Coconut Oil Manufacturing Business in India
5.12. Machines and Raw Materials Used for
Coconut Oil Manufacturing Business
5.13. Registration & License for Coconut Oil
Manufacturing Business
6. COCONUT OIL
6.1. Properties of Coconut Oil
6.2. Extraction of Coconut Oil
6.3. Coconut Oil Based Oleochemicals
6.4. Coconut Oil Cake
7. COCONUT OIL PROCESSING
7.1. Coconut Oil Production Process
7.1.1. Copra Conveying
7.1.2. Crushing
7.1.3. Flaking
7.1.4. Steam Cooking
7.1.5. Coconut Oil Pressing
7.1.6. Coconut Oil Clarifying & Filtering
8. DESICCATED COCONUT
(MACHINERY AND PROCESSING)
8.1. Abstract
8.2. Introduction
8.3. Desiccated Coconut
8.4. Proceesing of Desiccated Coconut
8.5. Plant & Machinery for Desiccated Coconut
8.6. Drying of Desiccated Coconut
8.7. The Pilot Plant
8.8. Results and Observations
8.9. Scale-up
8.10. Quality of Desiccated Coconut
9. QUALITY STATUS OF DESICCATED COCONUT
9.1. Abstract
9.2. Introduction
9.3. Materials and Methods
9.4. Results and Discussion
10. HOW TO START COCONUT POWDER BUSINESS
10.1. Steps
10.1. Understand the Market
10.2. Registration & Licenses
10.3. Cost to Start Coconut Powder
Manufacturing Business
10.4. Coconut Powder Manufacturing Plant
Setup & Machinery
10.5. Coconut Powder Manufacturing Process
10.6. Raw Materials
10.7. Where Can Sell Coconut Powder
11. COCONUT POWDER
11.1. Uses
11.2. Benefits
11.2.1. Supports Heart Health
11.2.2. Prevents Anaemia
11.2.3. Aids in Breathing Regulation
11.2.4. Reduces Muscle Fatigue
11.2.5. Helpful Antibacterial Qualities
11.2.6. Antiviral Benefits
11.2.7. Moisturizer for Natural
11.3. Technical Aspects
11.3.1. Process of Manufacture
11.3.2. Quality Control and Standards
11.3.3. Pollution Control
11.3.4. Energy Conservation
12. MANUFACTURING PROCESS OF
COCONUT POWDER
12.1. Coconut Pre-Treating Technique
12.2. Coconut Grinding and Coconut Milk
Extracting and Filtering Technique
12.3. Mixing and Flavoring Improving Technique
12.4. Evaporating Technique
12.5. Spray Drying Technique
12.6. Packing Technique
12.7. CIP Cleaning System
12.8. Food Safety Standards
12.9. Health Benefits of Desiccated Coconut Powder (DCP)
12.10. How to make coconut powder from
desiccated coconut?
12.11. What is the structure of the coconut powder
making machine?
13. COCONUT MILK
13.1. Nutrition
13.2. Definition and Terminology
13.3. Processed Coconut Milk Products
13.4. Coconut Milk Powder
13.5. Coconut Skim Milk
13.6. Milk Substitutes
13.7. Filled Milk
13.8. Cheese and Custard Production
13.9. Soy Milk Enrichment
13.10. Cream of Coconut
13.11. Drink
13.12. Methods
13.12.1. Sample Preparation
13.13. Development of Lexicon
13.13.1 Sample Evaluation
13.14. How to Process Coconut Milk
13.15. Coconut Milk and Its Processing
13.15.1. Bottling or Canning
13.15.2. Dehydration or Spray-Drying
13.15.3. Coconut Milk and Cream
14. COCONUT MILK PRODUCTION
14.1. Coconut Shelling Machine
14.2. Coconut Peeling Machine
14.3. Coconut Washing Machine
14.4. Coconut Grinding Machine
14.5. Coconut Milk Extracting Machine
14.6. Coconut Water and Milk Filler
15. COCONUT MILK POWDER
15.1. Additives in Coconut Milk Powder
15.2. Product Use
16. COCONUT MILK POWDER PRODUCTION
16.1. Process Description
16.1.1. Feed Preparation
16.1.2. Spray Drying
16.1.3. Storage, Mixing and Packing
17. COCONUT CHIPS PRODUCTION
17.1. Introduction
17.2. Process
17.2.1. Removal of Husk
17.2.2. Removal of Shell
17.2.3. Removal of Testa
17.2.4. Cutting of Kernel
17.2.5. Slicing of Kernel
17.2.6. Blanching
17.2.7. Osmotic Dehydration
17.2.8. Preparation of Osmotic Medium
17.2.9. Drying of Slices
17.3. Packaging
17.4. Property Quantity
17.5. Reuse of Sugar Solution
17.6. Use
17.7. Quality
18. COCONUT WATER-BASED PRODUCTS
18.1. Tender Coconut Water
18.2. Health Benefits
18.2.1. Digestive Health is Improved
18.2.2. Antioxidants Abundant
18.3. Natural Coconut Water Vinegar
18.4. Health Benefits
18.4.1. Lowers the Risk of Obesity
18.4.2. Bring Blood Sugar Levels Down
18.4.3. Aids with Weight Loss
18.5. King Coconut Water
18.6. Health Benefits
18.6.1. Less infections of the urinary tract
19. HOW TO START COCONUT WATER BUSINESS
19.1. Packaged Coconut Water Market
19.2. Important Information Related to
doing Packaged Coconut Water Business
19.3. Material for Packaged Coconut Water
19.4. Choosing the Right Coconut
19.5. Coconut Price
19.6. Coconut Water Extraction Process
19.7. Packaging
19.8. Labelling
20. COCONUT WATER
20.1. How does it work?
20.2. Processing Techniques
20.3. Uses
20.4. Composition
20.5. Properties and Reactions
20.5.1. Flavour
20.5.2. Appearance
21. COCONUT WATER MANUFACTURING PROCESS
21.1. Process
21.1.1. Coconut Water Extracting Machine
21.1.2. Coconut Dehucking Machine
21.1.3 Coconut Meat Blanching Machine
21.1.4. Coconut Meat Grinding Machine
21.1.5. Coconut Water Pasteurizer/Sterilizer
21.1.6. Coconut Water Filler
22. VINEGAR FERMENTATION WITH SPECIAL
EMPHASIS ON POSSIBILITIES OF UTILIZATION
OF MATURED COCONUT WATER
22.1. Production and Volume
22.2. Raw Materials
22.3. Production of Vinegar
22.4. Acetification Methods
22.4.1. The Orleans Process or Slow Process
or French Process
22.4.2. Quick Process or German Process
22.4.3. Submerged Method
22.4.4. Other Modern Processes
22.5. Coconut Water as Possible Substrate
for Vinegar Fermentation
22.5.1. Preparation of Coconut Water Medium
22.6. PFA Specifications for Vinegar
22.7. Problems in Vinegar Manufacture
22.8. Ageing of Vinegar
23. COCONUT SHELL BASED PRODUCTS
23.1. Coconut Shell Powder
23.2. Coconut Shell Charcoal
23.3. Activated Carbon
24. COCONUT HUSK
24.1. Coir
24.2. Coir Geotextile
24.3. Coir Pith
25. STEPS TO START A COIR INDUSTRY
25.1. Identifying the Opportunity
25.2. Making a Product Choice
25.3. Process Selection
25.3.1. Machinery and Equipment
25.4. Arranging Finance
25.4.1. Development Corporations
25.5. Filing of Udyog Aadhaar Registration
25.6. Construction of Building
25.7. Getting the Utility Connections
25.8. Getting 3M’s Right
25.8.1. Men
25.8.2. Machinery
25.8.3. Materials
26. ACTIVATED CARBON FROM COCONUT
SHELLS: SIGNIFICANCE AND PROSPECTS
26.1. Protection Against Toxic Gases
26.2. Air Purification and Recovery
26.3. Purification of Various Gases
26.4. Filters for War Gases/ Nuclear Fall-Outs
26.5. Purifying Working Environments and
Elimination of Odours
26.6. Recovery of Solvents and other Vapours
26.7. Separation of Hydrocarbon Mixtures
26.8. Purification of Fermentation Carbon Dioxide
26.9. Recovery of Gold
26.10. Carbon Batteries
26.11. Miscellaneous Applications
26.12. Activated Carbon as Catalyst and
Catalyst Carriers
26.13. Impregnated Carbons
26.14. Activated Carbon in Pollution Control
26.15. Conclusion
27. COCONUT SHELL AND
MISCELLANEOUS PRODUCTS
27.1. Coconut Shell Charcoal
27.1.1. Covered Pit Method
27.1.2. Modified Pit Method
27.1.3. The Drum Method
27.1.4. Uses
27.1.5. Properties
27.2. Distillation of Coconut Shells
27.3. Activated Carbon
27.4. Coconut Shell Flour
27.5. Other Uses
27.6. Miscellaneous Products
28. COCONUT CONVENIENCE FOOD PRODUCTS
28.1. Coconut Biscuits
28.2. Coconut Candy
28.3. Coconut Chocolate
28.4. Coconut Burfi
29. COCONUT JAM
30. COCONUT JAM PROCESSING
30.1. Pretreatment System and Pulp Extraction Machine
30.2. Jam Vacuum Evaporator
30.3. Ingredients blending system
30.4. Jam Pasteurization Machine
31. COCONUT INFLORESCENCE BASED
FOOD PRODUCTS
31.1. Neera
31.2. Coconut Jaggery
31.3. Coconut Palm Sugar
31.4. Coconut Flower Syrup
32. FARMING SYSTEMS IN COCONUT
32.1. Rooting Pattern
32.2. Crown Structure and Light Transmission
32.3. Water Use Efficiency
32.4. Nutrients
32.5. Choice of Inter / Mixed Crops
32.6. Criteria for Selection of Inter / Mixed Crops
33. ORGANIC FARMING OF COCONUT,
SPICES AND HERBS
33.1. Organic Coconut Scenario
33.2. Scope for Organic Production of Coconut in India
33.3. Characteristics of a Typical Organic Coconut Farm
33.4. Establishment and Maintenance of Organic
Coconut Plantations
33.4.1. Conversion Period
33.4.2. Buffer Zone
33.4.3. Choice of Varieties
33.4.4. Raising Nursery
33.4.5. Land Preparation
33.4.6. Preparations for Planting
33.4.7. Aftercare of the Young Plantation
33.4.8. Nutrient Management
33.4.9. Green Manuring and Cover Cropping
33.4.10. Utilization of Waste from Coconut Palm
33.4.11. Improving Soil Conditions
33.4.12. Plant Protection
33.4.13. Biopesticides
33.4.14. Contamination Control
33.4.15. Soil and Water Conservation
33.4.16. Bee Keeping
33.4.17. Animal Husbandry
33.5. Conversion of Established Plantations
33.5.1. Conversion Period
33.5.2. Choice of Cultivars/Varieties
33.5.3. Composting of On-farm Crop Residues / Farm Wastes
33.5.4. Nutrition Management
33.5.5. Weed Management
33.6. Processing of Organic Coconut
33.7. Production of Organic Spices, Medicinal and
Aromatic Plants along with Coconut
33.8. Certification of Organic Products
34. PLANTING MATERIAL
34.1. Collection of seednuts
34.2. Raising nursery
34.3. Nursery care
34.4. Seedling selection
34.5. Polybag nursery
34.6. Care of polybag nursery
35. COMMERCIAL PRODUCTS
35.1. Milling Copra
35.1.1. Preparation of Coconuts before Drying
35.1.2. Copra Drying Process and Methods
35.1.3. Sun Drying
35.1.4. Smoke Drying or Drying by Direct Heat in Kilns
35.1.5. Drying by Indirect Heat
35.1.6. The Quality of Copra
35.1.7. Oil Content of Copra
35.1.8. Storage of Copra
35.1.9. Deterioration of Copra
35.1.10. Grading of Copra
35.1.11. Moisture Determination
35.2. Coconut OiL
35.2.1. Oil Milling
35.3. Yield of Oil from Copra
35.4. Physical Properties
35.4.1. Chemical Properties
35.4.2. Rancidity
35.4.3. Ensuring the Quality of Oil
35.4.4. Quality Standards for Coconut Oil
35.4.5. Uses of Coconut Oil
35.5. Consumption of Coconut Oil and Heart Ailments
35.6. Coconut Cake
35.7. Use of Coconut Cake
35.8. Coir or Coconut Fibre
35.8.1. Natural Retting
35.8.2. Mechanical and Chemical Methods of Retting
35.8.3. Extraction of White Fibre
35.8.4. Extraction of Brown Fibre
35.9. Yield of Fibre from Husk
35.10. Varieties of Fibre and Grades
35.11. Chemical Composition
35.11.1. Spinning of Coir Yarn
35.11.2. Utilisation of Coir Fibre and Yarn
35.11.3. Rubberised Coir
35.12. Coir PIth or Coir Dust
36. MATURE COCONUT
36.1. Optimum Stage for Harvesting Coconuts
36.2. Dehusking
36.3. Home Preservation of Split Coconuts
36.4. Mature Coconut Water Products
36.5. Coconut Water Beverages
36.6. Coconut Vinegar
36.7. Nata-De-Coco
36.8. Other Products
37. BIS SPECIFICATIONS
38. PHOTOGRAPHS OF PLANT AND MACHINERY
WITH SUPPLIERS CONTACT DETAILS
Coconut Milk Extractor
Coconut Milk Processing
Coconut Milk Press
Washing System
Coconut Flakes Cutting Machine
Copra Cutter
Coconut Storage Bin
Cocoa Dryer Machine
Coir Husk or Tender Coconut Processing machine
Reciprocating Chillers
Refrigerations Packaged Chiller
Coconut Chips Slicing Machine
Coconut Shell Removing Machine
Coconut Shell Carbon Machine
Coconut Shell Powder Machine
Coconut Deshelling Machine
Coconut De-Husking Machine
Coconut Desiccated Powder Processing Plant
39. FACTORY LAYOUT AND PROCESS FLOW CHART
& DIAGRAM
Sample Chapters
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