{"id":17960,"date":"2025-04-21T13:26:49","date_gmt":"2025-04-21T13:26:49","guid":{"rendered":"https:\/\/niir.org\/blog\/?p=17960"},"modified":"2025-04-22T07:54:47","modified_gmt":"2025-04-22T07:54:47","slug":"how-automation-helps-manufacturing-companies-to-grow-revenue-2","status":"publish","type":"post","link":"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/","title":{"rendered":"How Automation Helps Manufacturing Companies to Grow Revenue?"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">The years have changed very fast, but in the industry&#8217;s applications, automation is a great and pronounced success factor for production processes efficiency. The global industrial automation helps manufacturing companies market is valued at around USD 205.86 million which is supposed to grow up to USD 395.09 billion by the year 2029, with a growing CAGR of 8.6%.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As per the new research report by McKinsey Global Institute, almost 800 million jobs can be automated globally through 2030 and out of that, many will belong to the manufacturing sector. But this move is being driven by falling costs in robotics and sensors, combined with the growing sophistication of artificial intelligence that now enables machines to do things that were once thought to require the input of humans.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Boston Consulting Group studies have shown that automation can increase productivity by as much as 35% and lower manufacturing costs along that stretch by 20%. Such trends bode good for manufacturers in complementing production through increased productivity thereby giving them the competitive edge.\u00a0<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_88 counter-hierarchy ez-toc-counter ez-toc-white ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-1'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Role_of_Automation_in_Manufacturing_Industrys_Revenue_Growth\" >Role of Automation in Manufacturing Industry\u2019s Revenue Growth<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Increased_Production_Efficiency\" >Increased Production Efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Improved_Product_Quality\" >Improved Product Quality<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Reduced_Costs\" >Reduced Costs<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Increased_Innovation_and_Agility\" >Increased Innovation and Agility<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Automation_in_Manufacturing_Driven_by_Technology\" >Automation in Manufacturing Driven by Technology<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Data_Collection_and_Analysis\" >Data Collection and Analysis<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#AIML-powered_Automation\" >AI\/ML-powered Automation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Cloud-based_Integration_and_Scalability\" >Cloud-based Integration and Scalability<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#How_Automation_in_Manufacturing_Businesses_Have_Transformed_Their_Workflows\" >How Automation in Manufacturing Businesses Have Transformed Their Workflows<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Boeing_automated_inspection\" >Boeing automated inspection<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Bosch_digital_factory\" >Bosch digital factory<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Tesla_Gigafactories_automation\" >Tesla Gigafactories automation<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/www.niir.org\/blog\/how-automation-helps-manufacturing-companies-to-grow-revenue-2\/#Conclusion\" >Conclusion<\/a><\/li><\/ul><\/li><\/ul><\/nav><\/div>\n<h1><span class=\"ez-toc-section\" id=\"Role_of_Automation_in_Manufacturing_Industrys_Revenue_Growth\"><\/span><b>Role of Automation in Manufacturing Industry\u2019s Revenue Growth<\/b><span class=\"ez-toc-section-end\"><\/span><\/h1>\n<p><span style=\"font-weight: 400;\">Indeed, manufacturers no longer have options for automation adoption, but necessity, making it mandatory for staying competitive globally. Here are a few ways through automation the manufacturing industry evolves and drives revenues.\u00a0<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Increased_Production_Efficiency\"><\/span><b>Increased Production Efficiency<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Automated systems achieve production levels higher than those of human workers by functioning at a very fast rate while maintaining consistency. In this way, manufacturers can satisfy a higher volume of orders to meet increasing customer demand and thereby increase revenue. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">It also reduces the time during which production stops due to human error, equipment failure, or inefficiency, resulting in even more productive hours and increased output statistics as a final result.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Improved_Product_Quality\"><\/span><b>Improved Product Quality<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">When it comes to establishing the best quality control, automated systems are flawless in accuracy as well as dependence. This means a significant reduction in returns and rework, and also adding to the satisfaction of the customers for which they might look forward to buying more from the same source, further increasing revenue. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">More complicated and unique products, which have higher selling prices, can be manufactured through automation.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Reduced_Costs\"><\/span><b>Reduced Costs<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Long-term savings realized in labor cost of repetitive activity require fewer people to perform the labor-intensive tasks. Although most of the automatic machines would require an initial investment, it would eventually bring a very significant reduction in costs in the long run. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">Reinvested savings may include those for marketing, product development, or expansion, which all contribute to revenue growth. With automated techniques, organizations will reduce the use of materials and reduce wastage. This lowers production costs and translates to competitive differences in pricing, thereby opening up chances for better sales and higher revenues.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Increased_Innovation_and_Agility\"><\/span><b>Increased Innovation and Agility<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">By automating mundane chores, an enterprise can leverage human resources to develop new ideas and come up with better products, processes, and business models. These are likely to turn into the new revenue gains and a competitive edge in the marketplace. This will lead to faster adaptation and efficiency when it comes to market changes. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">A business takes advantage of opportunities while responding to trends that emerge in no time, pinning into prospects that potentially lead to higher revenue. Organizations need to be able to quickly design new processes, test them, and implement them. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">Gartner highlights this growing need, reporting that businesses are increasingly seeking Business Process Automation (BPA) tools that can seamlessly integrate with existing systems like ERP and CRM, moving beyond a siloed approach.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Automation_in_Manufacturing_Driven_by_Technology\"><\/span><b>Automation in Manufacturing Driven by Technology<\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The manufacturing industry is undergoing a radical transformation driven predominantly by automation. The powerful and promising combination of data and analytics, cloud computing, and artificial intelligence\/machine learning forms the core of this new dimension. This is how automation is facilitated through these technologies:<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Data_Collection_and_Analysis\"><\/span><b>Data Collection and Analysis<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><b>Sensors and Devices:<\/b><br \/>\n<article class=\"text-token-text-primary w-full\" dir=\"auto\" data-testid=\"conversation-turn-2\" data-scroll-anchor=\"true\">\n<div class=\"text-base my-auto mx-auto py-5 [--thread-content-margin:--spacing(4)] @[37rem]:[--thread-content-margin:--spacing(6)] @[70rem]:[--thread-content-margin:--spacing(12)] px-(--thread-content-margin)\">\n<div class=\"[--thread-content-max-width:32rem] @[34rem]:[--thread-content-max-width:40rem] @[64rem]:[--thread-content-max-width:48rem] mx-auto flex max-w-(--thread-content-max-width) flex-1 text-base gap-4 md:gap-5 lg:gap-6 group\/turn-messages focus-visible:outline-hidden\" tabindex=\"-1\">\n<div class=\"group\/conversation-turn relative flex w-full min-w-0 flex-col agent-turn\">\n<div class=\"relative flex-col gap-1 md:gap-3\">\n<div class=\"flex max-w-full flex-col grow\">\n<div class=\"min-h-8 text-message relative flex w-full flex-col items-end gap-2 text-start break-words whitespace-normal [.text-message+&amp;]:mt-5\" dir=\"auto\" data-message-author-role=\"assistant\" data-message-id=\"0af45ec4-e36c-4c65-9586-febcc048e0c1\" data-message-model-slug=\"gpt-4o\">\n<div class=\"flex w-full flex-col gap-1 empty:hidden first:pt-[3px]\">\n<div class=\"markdown prose dark:prose-invert w-full break-words light\">\n<p class=\"\" data-start=\"0\" data-end=\"175\">Sensors embedded in machines and their auxiliary equipment collect real-time data on multiple parameters like temperature, vibration, power consumption, and production output.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/li>\n<li style=\"font-weight: 400;\"><b>Data Aggregation and Storage:<\/b><span style=\"font-weight: 400;\"> The acquired data are aggregated and stored in cloud-enabled platforms for easy access, management, and analysis.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Data Analytics:<\/b><span style=\"font-weight: 400;\"> Using advanced analytics, raw data is converted into usable information. This information reveals trends, detects potential issues, and provides valuable insights for process optimization.\u00a0<\/span><\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"AIML-powered_Automation\"><\/span><b>AI\/ML-powered Automation<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><b>Machine Learning Algorithms<\/b><span style=\"font-weight: 400;\">: These&#8221; algorithms analyze the collected data to find and learn patterns from historical trends.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Equipment Failure Prediction:<\/b><span style=\"font-weight: 400;\"> AI\/ML can analyze equipment failures based on this analysis even before they happen with proactive maintenance saving time and avoiding equipment loss.<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Process Optimization:<\/b><span style=\"font-weight: 400;\"> Real-time data and historical trends get used for AI\/ML optimizing production schedules, resource allocation. It process parameters leading to an increase in efficiency and throughput.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Quality Control:<\/b><span style=\"font-weight: 400;\"> Algorithms using AI analyze images and sensor data to detect real-time defects in products during production. Thereby ensuring consistent quality and minimizing wastage.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Robots that learn:<\/b><span style=\"font-weight: 400;\"> It allows robots to learn from their experience and thereby develop a better way of completing tasks with greater efficiency.<\/span><\/li>\n<\/ul>\n<h3><span class=\"ez-toc-section\" id=\"Cloud-based_Integration_and_Scalability\"><\/span><b>Cloud-based Integration and Scalability<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<ul>\n<li style=\"font-weight: 400;\"><b>Cloud-based MES (Manufacturing Execution Systems):<\/b><span style=\"font-weight: 400;\"> These platforms really are giving information at real time for production processes enabling their monitoring, controlling and optimizing from any place around the globe. Integration with the system already in place:\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Integration with Existing Systems:<\/b><span style=\"font-weight: 400;\"> Cloud&#8217; becomes seamless automation of solutions with existing business systems like ERP (Enterprise Resource Planning) and CRM (Customer Relationship Management) for data exchange and count of operations.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Scalability:<\/b><span style=\"font-weight: 400;\"> Benefit of cloud-based solutions is easy scalability to match the growing data volumes and evolution of automation requirements.<\/span><\/li>\n<\/ul>\n<h2><span class=\"ez-toc-section\" id=\"How_Automation_in_Manufacturing_Businesses_Have_Transformed_Their_Workflows\"><\/span><b>How Automation in Manufacturing Businesses Have Transformed Their Workflows<\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"Boeing_automated_inspection\"><\/span><b>Boeing automated inspection<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">In Boeing, part of automation that infers quality checks on aircraft parts within the company. It improves the speed and accuracy with which the boards are subjected to inspection. The company had modified its quality from being &#8220;smart&#8221; tools and automation to streamlining inspection processes. According to the new program on quality transformation, Boeing mechanics would perform more checks on parts modified by them. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">Than inspections done beforehand using the third party to verify accuracy. Active thermography is among the new types of inspection methods that Boeing is exploring. As alternatives to the conventional ultrasonic inspection methods for possible faster and more accurate inspection. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">The incorporation of automation helps manufacturing companies and progressive technologies in Boeing&#8217;s quality checks forms part of the comprehensive approach for strengthening the quality management within the company.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Bosch_digital_factory\"><\/span><b>Bosch digital factory<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">By Business Process Automation (BPA), Bosch has optimized semiconductor manufacturing processes by automating the activities. Standardizing workflows associated with such manufacturing processes as engineering change management. Production route setup, quality management and much more. These led to massive reductions of process times, from 60 to 15 minutes, and also minimized errors. Creating a very efficient and precise manufacturing environment.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Tesla_Gigafactories_automation\"><\/span><b>Tesla Gigafactories automation<\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Automation helps manufacturing companies is the heart of a gigafactory; without it, everything will just come undone. And most importantly, it would affect the ability to produce proper volumes of batteries. Self-driving carts, Automated Guided Vehicles (AGVs), would transfer materials and parts throughout the factory floor from production to shipping. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">All avoid manual delivery and the need for time-consuming transportation. Manufacturing companies use advanced automation technology to optimize production.\u00a0 This includes opening additional temporary assembly lines intended to increase volume capacity.<\/span><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span><b>Conclusion<\/b><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><span style=\"font-weight: 400;\">In summary, automation helps manufacturing companies offers many advantages in the manufacturing sector. It is synonymous with higher productivity, better quality, reduced cost, and safety. How best can a manufacturer gain by exploiting the twin plunder of automation and IT? These are the ultimate modes of staying competitive, improving efficiency, and producing better goods and services for customers.<\/span><\/p>\n<p>Note: Fore any business queries contact us : <a href=\"https:\/\/www.niir.org\/\">Niir.org\u00a0<\/a><\/p>\n<p><a href=\"https:\/\/www.entrepreneurindia.co\/\">Entrepreneur India\u00a0<\/a><\/p>\n<p>Read Related Blogs: <a href=\"https:\/\/www.npcsblog.com\/\">NPCS blogs<\/a><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"The years have changed very fast, but in the industry&#8217;s applications, automation is a great and pronounced success&hellip;","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"csco_display_header_overlay":false,"csco_singular_sidebar":"","csco_page_header_type":"","footnotes":""},"categories":[15869],"tags":[],"industry":[],"class_list":["post-17960","post","type-post","status-publish","format-standard","category-trends","cs-entry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How Automation Helps Manufacturing Companies to Grow Revenue? 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