Demand for floor tiles, especially vitrified ones, is expected to rise significantly in the year of 2025 as predicted by the construction and real estate industries. It is advantageous to use these tiles for their strength, unmatched, low porosity and tile durability.
In addition, they are very practical and other that the ceramic tiles they do not have more than 0.5% moisture absorption rate making them more versatile for use.
Entrepreneurs can also benefit for the reason that investment in vitrified tiles for sale and export market is in strong demand and exports are guaranteed.
To builders, architects, or even homeowners, the tiles are more valuable that granite or marble for the the reason that they are inexpensive, easy to maintain and have unique tile designs.
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Reasons to begin the vitrified tiles industry
There is untapped investment opportunity. Tiles are cost effective flooring options for private builders and governments working on smart city, residential, and commercial projects.
Homeowner appreciation is another reason for these tiles and reflects why they prefer the aesthetics and durability of the tiles.
It is rather easy to exports vitrified tiles to countries such as those in the Middle East and Africa and Europe and earn profitable foreign income. Therfore, earning profit is easy because there is a demand in Europe, Africa and the Middle East for vitified tiles.
They also have come up with tailored made solutions for various GVT, PGVT and double charge vitrified tiles. This is another reason why there is product diversity in the ceramics industry.
Technological Advancements: Bespoke deisgning and production can now be done in record time and at a reduced cost because of digital printing and automation.
Thus, there is a high level of profit, growth and the ability to do business in various countries.
Raw Materials
Raw materials for the making of vitrified tiles are cheap as well as surpluss.
- Clay: provides strength and a base structure.
- Feldspar: Binds materials during firing as a flux.
- Quartz: aids in wear resistance and lower the tile’s porosity.
- Pigments and Stains: used for color and decoration.
- Glaze Materials: provides a shiny finish.
They are easily acessible for a number of ceramic clusters like, Gujarat in India, Foshan in China and Castellon, Spain. This, in tern, lowers the overall production cost.
Read More: Starting a Profitable Ceramic Tiles Business in India
Why This Industry Is Ideal for Opening a New Business
The growing need for vitrified tiles has high financial appeal for entrepreneurs because:
- Other than any other industry, real estate has a lasting demand, thus always presenting a high requirement.
- In these small, semi-automated units, production can be initiated and later transitioned to fully automated plants for Scalable Production.
- There are many flooring manufacturers that cater to residential, commercial, and even industrial purposes, suggesting the the presence of Diverse Market Segments.
- This industry is made Export profitable due to high international demand and export incentives.
- The use of automated technology greatly reduces the cost needed for production, thus enabling exceptionally high Global Profits.
They are still ever present: huge investment opportunities and considerable growth.
How High is the Demand and What are the Future Predictions
Demand for vitrified tiles remains strong across the world.
- The value of the ceramic tile and vitrified tile market is over $250 billion due in part to the 6-8% CAGR expected growth through 2030.
- Asia absolutely dominates production and consumption, with India and China leading the charge.
- Infrastructure growth in the Middle East and Africa has made these regions heavy importers of these tiles.
- Countries located in Europe and North America demonstrated increased preference to high digitally printed tiles. This can be seen as an opportunity for exporters to rework their technology and get higher returns.
- Currently, it’s estimated that by 2030, globally over 70% of tile sales will be vended in tiles of vitrified quality.
Therefore, it is best to for entrepreneurs to enter the region in 2025 as this is when there will be the most opportunity for growth.
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Manufacturing of Vitrified Tiles
The methodology for the creation of tiles of this quality follows the use of advanced material, and natural resources within the following frameworks:
Preparation of Raw Materials
Initially, the teal coffee ceramic mixture is delivered to the plant, where empty, powder-lined containers labeled in accordance with the queued TE 300 are filled with clay, specially formulated polymer stuffing, and other secret ingredients. Then advanced technology will ensure the uniform blending of the grout. Finally, the end product will be powder that is of the needed quality.
Drying and Batch Mixing
The Tower Mixers – in this case the Tower Mixers are responsible for the proper organization of the mixing regime for the mortar with the construction of the mortar by the combined splitting mortar.
The end product is the tiles of vitrified quality, which have had the most constrictions applied to them.
Moisture Pins or Preventers
Preventing cracks in other stages comes from the removal of excess moisture.
Glaze and Impression
Galazon – computer software positions objects and other graphical components. The glaze is a coating or, more precisely, the yellowing of glued materials, which finishes better.
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Firing
Firing consists of heating solidified materials and subjecting them to high temperatures between 1200 to 1300º C. The mixture is thus vitrified and the tiles produced are dense, strong, and glossy. They also get the favorable finish while gaining strength.
Edge Finishing and Polishing
The same machines used to perform the glossing are also the machines used for polishing the edges. The difference is that some machines have a glossing powder which enhances the shine.
Quality checkers make sure that, during the finish any size, surface and defects in the finish are removed.
Wrapping, Dispatch, and Labelling
Besides the tiles, the moist workers also pack all other associated equipment in sturdy boxes and crates. All items being shipped are crucial to make sure that nothing is damaged during the course of transportation.
The process facilitates easy monitoring and avoidance of interference of said materials.
The more sophisticated variants of tiles available for export and sale in the primary markets are waterproof, chic, and durable.
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Government Support (In Brief)
- Subsidies, tax reduction policies, and export promotion initiatives for tile production and MSME manufacturers of building materials.
- Grants and loans for technology improvements and the development of industrial complexes with shared resource access.
This enhances the likelihood of survival and the ability to compete for new businesses.
How NPCS (or Consultancy Services) Can Help
Launching a Vitrified Floor Tiles manufacturing business requires significant preparation and planning; as a result, consultancies like NPCS (Niir Project Consultancy Services) can be invaluable.
NPCS works with individuals and companies to provide comprehensive support services from preparing in-depth project reports that describe costs, equipment, space, personnel, and revenue to developing a comprehensive business plan tailored to your budget and market characteristics.
With extensive market research provided, they help you understand the level of demand, suppliers, and competition. Further, their feasibility studies can assist you in validating the location, size, and funding of the business.
Finally, they can assist your business in navigating government policies, obtaining required subsidy amounts, or securing financial approvals.
Their scope of consulting is widely applicable to start your business, allowing you to eliminate risk, decrease mistakes, and enter the business more easily and profitably.
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Final Remarks
The vitreous floor tiles industry has the potential to offer unique, highly profitable, and scalable opportunities to entrepreneurs by the year 2025.
There is an increased need for construction of smart cities and affordable luxurious facilities with the rising number of construction projects. Vitrified tiles are undoubtedly superior compared to the old fashioned options.
There is immense potential to be captured with smart policies, streamlined government process, and untapped target raw materials. Young modern startups can set the premise of their business on international and domestic value. It is clear that the business model revolves around building dependable raw material sources.
Vitrified Floor Tiles: FAQ
How do vitrified tiles differ from ceramic tiles?
Vitrified tiles tiles are more durable, do not stain, and absorb less water than ceramic tiles.
What is the investment needed to carry out this initiative?
Semi-automatic setups are moderately priced, and fully-automated large plants incur higher capital expenditure.
Is there a foreign market for vitrified tiles?
Even today, there is a significant amount of imported tiles.
What types of vitrified tiles are within my manufacturering capabilities?
Double-charge, Glazed Vitrified Tiles (GVT), Polished Glazed Vitrified Tiles (PGVT), and fully body vitrified tiles.
Is it possible to increase the production of the plant over time?
Yes, plant entrepreneurs can convert small plants into large export centered factories.