Manufacturing of Medical Disposable Face Masks.
Startup Business Opportunities in Disposable Surgical Mask. Money Making Business Ideas in production of Medical Disposable Face Masks.
A surgical mask, or procedure mask, is meant to be worn by health professionals during surgery and certain health care procedures to catch microorganisms shed in liquid droplets and aerosols from the wearer’s mouth and nose. Its first recorded use was by the French surgeon Paul Berger during an 1897 operation in Paris. Modern surgical masks are made up of paper or different non-woven material and will be discarded when every use
A surgical mask isn’t to be confused with a respirator and is not certified per se. Surgical masks are not designed to protect the wearer from inhaling airborne bacteria or virus particles and are less effective than respirators, that are designed for this purpose.
Surgical face masks are used as a protective barrier to prevent cross-contamination among patients and surgeons. They are made mostly from non-woven fabric and are available in the two-layer and three- layer form. The layers are ultrasonically welded for efficient bacterial filtration. Bacterial filtration efficiency (BFE) is the effectiveness of the surgical mask material to filter bacteria of a specified particle size. Particle filtration efficiency (PFE) is the effectiveness of a material to filter aerosol particles. Both BFE and PFE are expressed as a percentage of a quantity that does not pass through the material of the surgical mask. Surgical face masks are used in operation theatres and every area of health care that requires patient inspection. Rise in awareness regarding airborne infections has led to an increase in usage of surgical face masks in not only large health care facilities but also smaller ones across the world.
Type:
Replaceable/Re-usable
Surgical face masks are worn by health care professionals during surgery or while tending to patients so as to avoid contact with bacteria shed within the form of liquid droplets and aerosols from the mouth and nose or infectious blood and body fluids. Surgical face masks are used as a protecting barrier to prevent cross-contamination among patients and surgeons. They made mostly from non-woven fabric and are on the market within the two-layer and three- layer form. The layers are ultrasonically welded for economical bacterial filtration. Bacterial filtration efficiency (BFE) is that the effectiveness of the surgical mask material to filter bacteria of a specified particle size. Particle filtration efficiency (PFE) is that the effectiveness of a material to filter aerosol particles. Each BFE and PFE are expressed as a proportion of a quantity that doesn’t pass through the material of the surgical mask.
Related Projects: – Hygiene Products, Essential Personal Hygiene Products
Usage
Masks are personal protective devices which if used correctly would protect the user from contracting Seasonal Influenza or for that matter, any other aerosol/droplet borne/air-borne infection. Masks should be used mandatorily for all health personnel working in an infective environment. The particular type of mask to be used is related to particular risk profile of the category of personnel and his/her work. The risk categorization may change according to the expected degree of environmental contamination and lethality of the virus.
Individual
Industrial/Commercial
Surgical masks are designed to stay operating rooms sterile, preventing germs from the mouth and nose of a user from contaminating a patient during surgery. Though they need seen a rise in popularity among consumers during outbreaks like the coronavirus, surgical masks aren’t designed to filter out viruses that are smaller than germs
Types of Masks
There are four levels of ASTM certification that surgical masks are classified in, depending on the level of protection they provide to the person wearing them:
Minimum protection face masks are meant for short procedures or exams that won’t involve fluid, spray, or aerosol.
Level 1 face masks often feature ear loops and are the general standard for both surgical and procedural applications, with a fluid resistance of 80 mmHg. They’re meant for low-risk situations where there will be no fluid, spray, or aerosol.
Level 2 masks, with 120 mmHg fluid resistance, provide a barrier against light or moderate aerosol, fluid, and spray.
Level 3 face masks are for heavy possible exposure to aerosol, fluid and spray, with 160 mmHG fluid resistance.
Surgical masks are also not the same as procedural masks. Procedural masks are used in clean environments in hospitals including intensive care and maternity units, but they are not approved for sterile environments such as the operating room.
Market Outlook
The demand within the worldwide market for surgical mask has been rising on account of advancements within the field of medical surgery and diagnosis. Surgical masks are meant to protect doctors and surgeons from harmful infections and pathogens that will get suspended within the surgery room. Furthermore, the patient who is under treatment additionally must be protected against infectious agents that will be discharged by others within the surgery rooms. Hence, the worldwide market for surgical mask is expected to expand at a stellar pace within the years to follow. There are multiple attempts at manufacturing improved surgical masks, and this has given an impetus to market growth.
The presence of a seamless healthcare sector, including utmost focus on safer surgical procedures, has given an impetus to the growth of the worldwide surgical mask market. Furthermore, the need maintaining quality standards across the aid domain has additionally built a plethora of opportunities across the world. Hence, the worldwide market for surgical mask is projected to win voluminous revenues within the years to come. The efforts of medical facilities in equipping medical practitioners and surgeons with the best surgical masks have aided market growth.
The global market for surgical mask can be segmented on the basis of the following parameters: product, distribution channel, and region. On the basis product, the global surgical mask can be segmented into anti-fog surgical mask, basic surgical mask, fluid/splash resistant surgical mask, N95 mask, and others. Amongst these, the market for basic surgical mask has flown in from multiple healthcare facilities. The key distribution channels for surgical masks are drug stores, hospitals and clinics, and online stores. The success rate of surgeries largely depends on the level of safety and precautions taken during surgeries. This factor has also created commendable demand within the global surgical mask market in recent times.
On the basis of geographic, the worldwide surgical mask market has been segmented into North America, Latin America, Asia Pacific, the Middle East and Africa, and Europe. The marketplace for surgical mask in North America has been growing alongside advancements within the field of medical and surgical procedures in (he us) and Canada.
The global disposable masks market is anticipated to register a CAGR of 7.1% during the forecast period of 2019-2027. In 2019, global sales of disposable masks are anticipated to be contributed by surgical disposable masks type segment as compared to other product type. Surgical disposable mask holds the significant share in the global disposable mask market. It is expected to reach US$ 7,058.7 by the end of 2029.
The prevalence of infectious diseases like anthrax and influenza has escalated the growth of worldwide disposable face mask market. Increasing concerns regarding the protection of healthcare workers like doctors, nurses, etc. from these contagious diseases served as one of the most important boosters for the market growth. Increasing airborne infections like chicken-pox and measles has encouraged each large-scale and small-scale healthcare facility providers to include surgical face masks in their workplaces. Additionally, the market is more driven by the lack of availability of substitutes.
COST ESTIMATION
Plant Capacity : 52800 pieces/Day
Plant & Machinery : 74 Lakh
Cost of Project : 377 Lakh
Rate of Return : 29%
Break Even Point : 30%
Land Area : 1000 Sq. Mt.
Land and Building Cost : 243 Lakh
Applications
- Prevent the spread of disease
- Dusty Environments
Key players
3M Company
Cartel Healthcare Pvt. Ltd.
Kwalitex Healthcare Private Limited
Magnum Health and Safety Private Limited
Mediblue Health Care Private Limited
Medline Industries Inc.
Plasti Surge Industries Pvt. Ltd.
Premium Health Care Disposables Private Limited
Thea-Tex Healthcare (India) Pvt. Ltd.
Venus Safety and Health Pvt. Ltd.
Z Plus Disposable
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