Lithium Ion Battery Pack

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Introduction

Lithium ion battery packs are rechargeable, high-energy storage batteries that can be charged more than 2,000 times and provide better performance than nickel cadmium and lead acid batteries. They have a low self-discharge rate (the amount of power lost when they’re not in use) compared to other types of batteries. Lithium ion battery packs power high-tech devices such as digital cameras, flashlights, cell phones and laptops. Lithium ion batteries are also used in electric cars and scooters.

 

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The most common lithium ion battery pack is a 3.7 volt, single cell unit with up to 4 cells connected together in series for higher voltage output—commonly referred to as 18650s or 26650s. The 18650 refers to its size: 18mm wide by 65mm long; 26650 refers to its diameter: 26mm wide by 65mm long. Most 18650s contain an internal protection circuit to prevent overcharging, overheating and short circuiting. Batteries usually come pre-charged at 40 percent capacity; it’s recommended you charge them fully before first use.

 

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Uses:

A lot of different products now are using lithium ion battery packs. They are very useful in products like power tools, laptops, cell phones and many more things. Also you can use these cells to create your own electric vehicle if you want or even for off-grid power supply. A lithium ion battery pack is more compact than a lead-acid battery pack and can be used to power any type of equipment that a lead-acid battery pack would power. In fact, lithium ion batteries have a life expectancy of at least 3 times longer than that of lead-acid batteries.

 

 

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Manufacturing Process:

It is main processing with three prossesstextilize, evacuate and polymerize. The first step is to textileization, which can be divided into powder process and film process according to different way of material making. Powder process is mainly used for silicon-based material, such as lithium-ion battery anode, graphite anode, copper cathode etc; The film process is mainly used for metal-based material, such as nickel hydroxide positive electrode (NiOOH), manganese dioxide negative electrode (MnO2) etc.

 

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These two processes have their own advantages, but both need vacuum evaporation equipment in order to make good quality products. As we all know, vacuum evaporation is one of most important equipment in lithium ion battery production line because it directly relates to product quality and productivity. Therefore, when choosing vacuum evaporation equipment we should pay attention on several aspects:

1) How stable is its performance?

2) Is it easy to operate?

3) What’s service life?

 

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Market Outlook

With a CAGR of 3%, the worldwide li-ion battery pack market is expected to reach US$ 75.5 billion in sales over the forecast period. In the future decade, the increased popularity of electric vehicles will be the primary growth driver for the market. Because of its rechargeability, lithium-ion batteries are rapidly being employed in portable electronics and electric cars. They’ve recently seen use in military and aerospace applications. Increased investment in renewable energy sources is being driven by increased knowledge of renewable energy sources as well as rigorous regulatory regulations.

 

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Energy storage is required to maintain a consistent power supply because renewable energy sources cannot deliver continuous energy. As technology progresses and the demand for cost-effective solutions for storing renewable energy grows, the lithium-ion battery pack market is expected to grow globally. Attempts are being made by governments all around the world to limit pollution created by traditional automobiles. Furthermore, natural resource depletion poses a threat to the environment.

 

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Because of its efficiency, consumers have expressed a preference for electric automobiles. Lithium-ion batteries are preferred by electric vehicle producers because they store energy for longer runs and may also be utilised in hybrid vehicles. There’s also no need to be concerned about the engine’s efficiency. Electric vehicles are becoming increasingly popular. As a result, sales of lithium-ion battery packs have increased.

 

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