Citric acid is a weak organic acid that is commonly found in citrus fruits such as lemons and limes. It can also be found in other fruits, including cashew apples. Cashew apples are the fruit of the cashew tree, which is native to Brazil. The fruit is typically not eaten raw, but it is used to make juice, jams, and other products. Citric acid can also be produced commercially through the fermentation of a carbohydrate source like glucose, molasses, or whey using Aspergillus niger fungus.
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Citric acid is a versatile ingredient that is used in a wide range of food and beverage products, as well as in other industries. In the food industry, it is used as a flavoring, a preservative, and an ingredient in food and drink products, as well as in the production of effervescent tablets and candies. It is also used as a pH adjuster to increase the acidity in products. In addition, citric acid can also be used in cleaning products and in the cosmetic industry.
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The citric acid found in cashew apples is extracted from the juice of the fruit. The extraction process typically involves the use of enzymes to break down the sugars in the juice, followed by fermentation to produce citric acid. This process is similar to the commercial production of citric acid from other carbohydrate sources.
Citric acid from cashew apples is considered a sustainable alternative to citric acid produced from other sources, such as corn, as cashew apples are a byproduct of the cashew nut industry and are often discarded. Utilizing these byproducts not only reduces waste but also provides an additional source of income for farmers.
Market Size in India:
The market size for citric acid in India is growing, driven by increasing demand from the food and beverage industry, as well as other industries. According to a market research report by Mordor Intelligence, the Indian citric acid market is projected to grow at a CAGR of 6.4% during the forecast period of 2020-2025.
The food and beverage industry is the largest consumer of citric acid in India, as it is used as a flavoring and preservative in a wide range of products, including soft drinks, confectionery, and canned and frozen foods. The increasing demand for citric acid in this industry is driven by the growing popularity of processed and packaged foods, as well as the increasing demand for organic and healthy food products.
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In addition to the food and beverage industry, citric acid is also used in other industries, such as pharmaceuticals, cleaning products, and cosmetics. The increasing demand for natural and organic products in these industries is also driving the growth of the citric acid market in India.
Citric acid production in India is mainly done through the fermentation process, and the demand for citric acid is mainly met through imports as domestic production is not sufficient. However, there are a few companies in India that are producing citric acid from cashew apple juice and other alternative sources, which is considered a sustainable and environmentally friendly way of producing citric acid.
Benefits of Manufacturing Citric Acid from Cashew Apples:
Manufacturing citric acid from cashew apples has several benefits, both environmentally and economically.
- Cashew apples are a by-product of the cashew nut industry and are often discarded. Utilizing these by-products not only reduces waste but also provides an additional source of income for farmers.
- Production of citric acid from cashew apples is considered more environmentally friendly as compared to other sources, as it reduces the carbon footprint associated with the transportation of raw materials and the use of energy-intensive processes.
- Cost-effective: Cashew apples are widely available in India and other regions, making them a cost-effective raw material for citric acid production.
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- Cashew apples are known to have a higher yield of citric acid compared to other fruits, thus making them more efficient for production.
- Producing citric acid from cashew apples can diversify the income of cashew farmers and processors, providing them with an additional revenue stream.
- Citric acid from cashew apples is considered to have superior quality as compared to other sources, and it can be used in several applications such as food and beverage, pharmaceuticals, cleaning products, and cosmetics.
Raw Materials Requirement:
The raw material requirements for manufacturing citric acid from cashew apples include the following:
Cashew Apples: The main raw material required for the production of citric acid is cashew apples. They can be sourced directly from cashew farmers or through cashew processing units.
Enzymes: Enzymes are used to break down the sugars in the cashew apple juice, converting them into glucose and fructose. The most common enzymes used for this purpose are pectinases and cellulases.
Microorganisms: Microorganisms such as Aspergillus Niger are used for the fermentation process that converts glucose and fructose into citric acid.
Carbon source: Carbon source is required for the growth of microorganisms, it can be molasses, glucose, whey, etc.
Nutrients: Nutrients such as nitrogen, phosphorus, and potassium are required for the growth of microorganisms during fermentation.
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Water: Water is required for the extraction of juice from cashew apples and for the fermentation process.
Equipment: Equipment such as juicers, fermenters, distillation columns, and centrifuges are required for the production of citric acid from cashew apples.
Chemicals: Chemicals such as caustic soda, hydrochloric acid, and sulfuric acid may be used in the process to adjust the pH and purify the citric acid.
Overall, the raw materials required for manufacturing citric acid from cashew apples are readily available and can be sourced from local suppliers. It is important to ensure that the cashew apples are of good quality and free from any contaminants.
Registration, Certificates, and Licence Required:
Starting a manufacturing business for citric acid from cashew apples will require obtaining certain registrations, certificates, and licenses. These may vary depending on the country and region, but some common requirements include:
- Business Registration
- FSSAI Registration
- Pollution Control Board (PCB) Registration
- GST Registration
- Drug and Cosmetic Act, 1940 Registration
- FSMS (Food Safety Management System) Certification
- Quality Control & Quality Assurance Certifications
Land Acquisition:
The size of the land will depend on the scale of the business. A small-scale operation may require less land compared to a large-scale operation. However, it is important to ensure that the land is large enough to accommodate the equipment and facilities necessary for the production process, as well as any future expansion plans.
Investment:
There are expenses that need to be considered when starting a manufacturing business for citric acid from cashew apples. For example, the cost of setting up a quality control and quality assurance system, and obtaining certifications such as GMP (Good Manufacturing Practices) and GHP (Good Hygiene Practices) is also necessary. This is essential to ensure the safety and quality of the product, and to meet the requirements of regulatory bodies.
Another important cost to consider is the cost of research and development. Developing and improving the production process, and finding new uses for the citric acid produced, can help to increase the profitability of the business. This may include investing in research to improve the yield of citric acid from cashew apples or to develop new uses for the acid.
The cost of maintenance and repair of equipment, and the cost of waste management and disposal, also need to be factored in when estimating the investment cost for the business. These costs will be ongoing and will need to be budgeted for over the long term.
Conclusion:
In this article, we have shared detailed information on how to start a manufacturing business of citric acid from cashew apples. We have provided step-by-step instructions, tips, and advice to help you get started. By following the steps outlined in this article, you can easily establish a manufacturing business that produces high-quality citric acid from cashew apples. If you have any questions, feel free to get in touch. We would be happy to help you out!
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