Glass Reinforced Concrete (GRC) | Production of GRC or GFRC
Glass Fibre Reinforced Concrete (GRFC) Industry
Glass Reinforced Concrete (GRC)
GRC or GFRC is made in thin concrete sections created by a proprietary process of machine spraying an enriched OP cement and aggregate mix within which alkali resistant glass fibres provide the reinforcement. Unlike steel, glass fibres will never rust and are placed throughout the thickness of the panels.
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GRC is approximately 80% lighter than pre-cast steel reinforced concrete cladding, it offers greater versatility due to its superior compressive strength and most importantly its flexural properties. Due to the reduced weight it is environmentally friendly in comparison to pre-cast concrete with lower co2 emissions caused during manufacture. The emission reductions are significantly enhanced if the reduced load on the superstructure with the resultant economies in structural frame and foundations are taken in to account. GRC receives a BREEAM A+ material rating and is easy to handle and fast to erect due to its lightweight mounting on a range of bespoke support systems.
GRC is a composite material produced by reinforcement of a cementitious matrix with alkali resistant glass fibres. It can be produced in different grades, according to its flexural strength, and therefore its range of application is very wide. In its basic form, it is used to produce simple ornamental items; while in its high-tech version, it is the preferred construction material to produce large, thin-walled structural elements of very complex shapes.
Glass fibre Reinforced Concrete or GRC (sometimes called Glassfibre Reinforced Cement and Glass Fiber Reinforced Concrete or GFRC), and known around the world by various names such as Composite Ciment Verre or CCV, Fiber Beton, Fiber Takviyeli Beton and Glasfaserbeton or GFB, is a mixture of cement, fine aggregate, water, chemical admixtures and alkali resistant glassfibres.
Glassfibre Reinforced Concrete (GRC) is a material which today is making a significant contribution to the economics, to the technology and to the aesthetics of the construction industry worldwide.
Global Glass Fiber Reinforced Concrete (GFRC) is a type of fiber reinforced concrete which consists of a mixture of cement, sand, water, alkali-resistant glass fiber, and concrete. It is mainly used in construction industry for exterior facade panels, piping, decorative non-recoverable formwork and as architectural precast concrete. GFRC is a composite material which is more preferred for external infrastructure due to several advantages such as fire resistance, lightweight, high mechanical strength, aesthetic properties and superior crack resistance.
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Market outlook
The GFRC market was valued at USD 1.83 Billion in 2017 and is projected to reach USD 3.32 Billion by 2023, at a CAGR of 10.5% during the forecast period. Increasing demand for fire & weather resistance, design flexibility, dimensional stability, ease of handling and rapid installation is driving the growth of the GFRC market. Increase in the number of construction projects in developed and emerging economies is also contributing to the growth of the GFRC market.
The global glass fiber reinforced concrete market (GFRC) is likely to gain significant momentum in the coming years, owing to the rising concerns about environment conservation. GFRC is produced using recycled and low toxicity raw materials including glass fibers, sand, cement, and water. They offer superior mechanical characteristics as compared to traditional building materials such as steel reinforced concrete (SRC). GFRC is durable, lightweight, and long lasting, thereby reducing the maintenance and transportation costs associated with its usage. The growing awareness regarding the advantages offered by this concrete is estimated to augur well for the growth of the global market.
Increase in the number of construction projects in the developed or developing countries act as a driving factor for glass fiber reinforced concrete (GFRC) market. Due to attributes like weather and fire resistance, GFRC is preferred in the construction industry. Furthermore, increasing industrialization, rapid urbanization, changing lifestyle, and growth in spending capacity are some other factors driving the growth of the GFRC market. Industries such as tour & traveling is also fueled because of changing lifestyle of consumers and growth in their spending capacity which drives the hospitality industry. Many hotels and resorts are constructed by using GFRC which helps in the growth of GFRC market.
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Segmentation of Glass Fiber Reinforced Concrete (GFRC) Market
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The GFRC market has been segmented on the basis of process, application, and region. Based on process, the GFRC market has been classified into spray, premix, and hybrid. The hybrid process segment of the GFRC market is projected to grow at the highest CAGR during the forecast period, in terms of value and volume. The hybrid process is an emerging and advanced technology used for the production of GFRC. This process is expected to lower the labor input, thereby decreasing production cost. Thus, the demand for the hybrid process based GFRC is projected to increase considerably during the forecast period.
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On the basis of process, the market of GFRC has been segmented into spray, premix, and hybrid. The spray process segment is expected to be the largest market segment because of its ultimate performance and flexibility. A large number of end users prefers spray process because of its better performance and usage in different applications in the construction sector. It is a modern method of producing GFRC and can be used as a replacement for traditional hand sprayed production methods. During the mixing process, the fiber is added to the matrix and is pumped to a spray gun. Sprayed GFRC offers superior ductility which enables constructors to use panels of different sizes freely.
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On the basis of geography, the global GFRC market can be segmented into North America, Asia Pacific, Latin America, Europe, and the Middle East and Africa. The Europe region is estimated to expand at a brisk pace over the forthcoming years, with the U.K. being a major revenue contributor. The growth of this region can be attributed to the rising environmental concerns and the robust growth of the construction industry. Asia Pacific and Latin America are likely to flourish owing to the increasing mining and construction activities and rising disposable income of consumers. The market for GFRC in North America is anticipated to expand at a promising rate in the near future.
The major key players are Willis Construction Co., Inc. (U.S.), Fibrex Construction Group (UAE), Formglas Products Ltd. (Canada), Clark Pacific (U.S.), Ultratech Cement Ltd. (India), Betofiber A.S. (Turkey), BB Fiberbeton (Denmark), Nanjing Beilida New Material System Engineering Co., Ltd. (China), Stromberg Architectural (U.S.), Low & Bonar (U.K.) and Loveld (Belgium).
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