Formulation and Manufacturing Process of Cellular Light Weight Concrete.
Introduction:
It is one of the most significant type of concrete used for construction purposes during it different benefits and uses over traditionally produce concrete. It is manufactured by mixing Portland cement, sand, fly ash, water and a foamed in varied proportion. It can be produce at building side using machines and mould divide for normal concrete at amdevealant condition. One of the propound feature of specially formulated foamed, concrete is self-compacting property where in no compacting is required and it steadily flows out of a pump outlet to fill mould. According to this feature it can be pumped over major height and distances.
Manufacturing Process of Cellular Light Concrete:
- It is manufactured by combining key elements in an ordinary concrete mixture. Strength and density of the ingredients various based on its composition and air pocket content.
- It is produce by mixing light mortar and performed foam under pressure a special static mixture.
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Benefits of Cellular Light Weight Concrete:
It has different benefits associated with their application.
- Cellular light weight concrete is low on weight and thus it has a positive impact on weight control of building material and craning work. On the other hand it is very cense and it difficult to works on it especially once it set into a foam.
- The air pockets in cellular light weight concrete structure are responsible for high resistance to fire breakout.
- Concrete as a perfect thermal insulator at reduce density foamed. Although at this density it has absolutely no structure reliability in term of strength.
- The low density rise acoustical insulation.
- It is suitable for surrounding because Fly ash with one of the byproducts of industrial weight.
- Apart from fruitful application of industrial waste addition of fly ash save considerable amount of investment on cement products.
- It is also termite proofs and resistant towards freezing issues.
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Uses of Cellular Light Weight Concrete:
- It is utilized as thermal insulation in the form of bricks and blocks over flat roofs or non- loading walls. It is applying by relatively low strength material for old sewer pipes, wells, unused cellars and basement, tunnels and subways.
- It production of heat insulated light wall panel.
- It maintains acoustical balance of concrete.
- It manufactures cement and plaster based light plate.
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- It production of special of light heat resistance ceramic
- It is used for soil water drainage purpose.
- It is used in bridge to prevent freezing.
- It utilized for tunnel shaft filling and light weight concrete manufacturing it used to production of perlite plaster and perlite light weight concrete.
Raw Material Used In Cellular Light Weight Concrete:
Raw material used for making cellular light weight concrete blocks would be cement, fly ash, foam, water. In India the production cost is basically between rupees 1800 to 2100 per m3 and it depends upon the prize of raw material.
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Scope of Cellular Light Weight Concrete:
Government is creating all efforts to ban/ stop clay bricks manufacturing and uses as it consumes top agricultural soil and also the availability of soil is a problem. According to course of time, an appropriate action will be taken. Fly ash bricks are much heavy in weight and require heavy structural foundation and because of the heavy weight, labour problems are existence. It because of heavy competition, fly ash bricks are available at the rock bottom prize and it would be very difficult for done to decrease prize anymore. Different bricks manufacturer who are already into clay bricks and fly ash bricks are converting into cellular light weight concrete technology.
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