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Production of Hydraulic Hose. Industrial and Hydraulic Hoses Manufacturing Industry. Crimp Fittings for Rubber Hydraulic Hose.

Tuesday, January 2, 2018

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A hydraulic hose is specifically designed to convey hydraulic fluid to or among hydraulic components, valves, actuators, and tools. It is typically flexible, often reinforced, and usually constructed with several layers of reinforcement since hydraulic systems frequently operate at high or very high pressures. Hydraulic hose is used in a variety of industrial hydraulic systems. Dimensions, performance specifications, construction options, and features are important parameters to consider when searching for hydraulic hose.

Important dimensions for the selection of hydraulic hose include the inside diameter, outside diameter, and minimum bend radius. Hydraulic hose sizes are denoted by the inside and outside diameter of the hose.

Types of Hydraulic Hose Construction:

Due to the variety of hydraulic hose applications and the range of chemicals and pressures they will be subjected to, there are likewise a number of hydraulic hose constructions.

Reinforced:This type of hosing resembles the basic three-layer construction, but with extra buffers in the reinforcement layer, most often in the form of textile braid, wire braid, or wire helix material around the inner tube.

Coiled:Coiled hoses are semi-rigid hoses designed for expansion and easy storing. Because the hose is coiled, it can stretch in such a way that does not put unnecessary pressure on the hose materials.

Corrugated:Another method of increasing expansion and flexibility in a hose is to introduce corrugation. Corrugation manifests as small threads or folds in the material of the hose, somewhat like an accordion, that allow the hose to expand and compress without damaging the housing.

Articulated:Articulated hoses are hoses built in sections, with rigid shafts connected by flexible joints. The articulation allows hoses to turn corners or swivel around other components.

Multi-element:Hoses that involve multiple elements listed above are termed “multi-element hoses.”

Features:

Hydraulic hoses may incorporate different features based on construction or specific application needs.

Lay-flat -Lay-flat hose is designed to default to a flat, collapsed (not rigid) structure when not filled with fluid. This feature makes hose easier to store, and more flexible and forgiving while in service.

Anti-static -Hoses are conductive or semi-conductive to prevent the buildup of static electricity.

Flame resistant -Hoses are constructed to maintain their integrity in the presence of flame or fire.

Advantages:

Hydraulic hoses can turn forces from a few ounces of pressure into hundreds of tons of output. Using hydraulic hoses, hydraulic machines can create very powerful low speed torque and manage speed and movement of machines with extreme accuracy. A single hydraulic pump or compressor can, through hydraulic hoses power many different machines and machine functions at widely varying power levels at the same time. Hydraulic powered machines can operate safely in areas where there are flammable vapors and electrical or electronic devices could set off explosions.

 

Market Outlook

The demand for hydraulic hoses is anticipated to grow in the coming years. ´In India, the potential of hydraulic hoses in Caterpillar construction and mining machines is from Rs. 80 crore to 100 crore per annum.

India has the second largest consumer base in the world. Increased demand for goods has led to mechanization which has promoted the use of all types of machines including hydraulic machineries. Hydraulic machines have significant space in the Indian industry and reliance on these machines to transfer energy has promoted the increased use of hydraulic hoses. Automotive hose market was evaluated at USD ~ million in 2016. All major hose manufacturing companies have their sales operation in India including TI automotive, Manuli hydraulic, Eaton and others.

The global hoses market is expected to grow at a substantial growth rate in the near future owing to the increased demand for hoses particularly from agricultural and industrial applications. In hoses are extensively used in gardens for watering gardens or lawns or convey water to sprinklers. Hoses are also used for firefighting applications for water delivery. In automotive applications hoses are used in lubrication, cooling and hydraulic applications. Also hoses are used to carry fuel. Hydraulic circuits are an important part of heavy machinery where most of the force applied is with the help of hydraulic pressure. Hoses can be made of plastic or rubbers. The demand for rubber hoses are anticipated to increase due to increase in industrial activity and the demand for plastic hoses are expected to grow on account of growing construction activities across the globe.

The demand for hoses is expected to witness strong growth from countries such as Brazil, Indonesia, and Russia etc. in the next few years. The demand for hoses from Europe is also expected to be high on account of growing automotive demand in this region.

The global hydraulic hose and fittings market will grow at a CAGR of nearly 5% during the forecast period. One of the primary drivers for this market’s growth is the modernization of agricultural equipment. Modernization helps in overcoming many key agriculture constraints like unskilled labor, limited availability of arable land, and scarcity of water resources. On the other hand, the mechanized agriculture includes replacing of all the traditional agriculture processes with the other agriculture machinery, which will, in turn, help increase productivity. Moreover, the rise in demand for the food products and growth in population has led the augmented adoption of modern agriculture machinery globally and mainly in countries like US, Australia, China, and India. The rise in the modernization of agriculture practices is the main reason for the development of the agriculture equipment and machinery industry, which will indirectly impact the growth of the hydraulic hose and fittings market in the coming years.

The hydraulic hoses accounted for the highest market share and is expected to dominate the segment during the next four years. The rise in construction and agriculture industry is the key reason for the growth of the hydraulic hose in the market. On the other hand, the demand for the replacement of the hydraulic hose is also expected to assist the growth of the global hydraulic hose market segment.

The global hydraulic rubber hose market, valued at US$ 697.8 Mn in 2013, is expected to see growth at a CAGR of 4.2% during the period from 2014 to 2022. The hydraulic rubber hoses are used to carry fluids within the hydraulic machinery. A variety of hoses differentiated by material, temperature range, pressure range, and weight are being used for applications across all major industries. Rubber hoses possess various properties such as shock and vibration resistance, sound absorption, rust resistance, high power load bearing capacity, and self-lubrication among others. Performance under extreme temperature and pressure conditions coupled with efficiency are the key requirements of an end-user while selecting a hydraulic rubber hose.

The global hydraulic rubber hose market is segmented by application, by type, and by geographic regions. The majority of hydraulic rubber hose were used in construction machinery, industrial and material handling equipment, and agricultural machinery applications.

 

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