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Disposable Baby Diaper Manufacturing Project. Baby Diaper Production. Disposable Nappies/Diapers Manufacturing Business.

Monday, December 4, 2017

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Disposable diapers are a great convenience in the modern world. A disposable diaper consists of an absorbent pad sandwiched between two sheets of nonwoven fabric. The pad is specially designed to absorb and retain body fluids, and the nonwoven fabric gives the diaper a comfortable shape and helps prevent leakage. These diapers are made by a multi-step process in which the absorbent pad is first vacuum-formed, then attached to a permeable top sheet and impermeable bottom sheet. The components are sealed together by application of heat or ultrasonic vibrations. Elastic fibers are attached to the sheets to gather the edges of the diaper into the proper shape so it fits snugly around a baby's legs and crotch. When properly fitted, the disposable diaper will retain body fluids which pass through the permeable top sheet and are absorbed into the pad.


Advantages of Disposable Diapers:

1. They offer convenience

Compared with cloth diapers, disposables are more convenient to use. Aside from being widely available in many specialty stores, they are also already available for online purchase. Another element of convenience is that you can just throw them away to the can after removing them, as opposed to cloth diapers that need to be soaked and washed.

2. They allow for quick changes

Another huge benefit of using disposable diapers is the less time you spend on changing them, which would become lesser as you get used to doing it. As a result, changing would become more practical for you.

3. They can come as hypoallergenic, which is safe for babies.

Whether your baby is suffering from a chemical or allergic reaction to the materials in standard diapers, you can choose hypoallergenic diapers that prevent common irritants as your best course of preventive treatment. However, it is important to keep in mind that, similar to cosmetics, hypoallergenic diapers do not have a controlled definition, and that some manufacturers would try to make claims for such products, while the truth is they could still cause a few adverse reactions.


Cost Estimation:

Capacity:                                           22500.00 PCS. /day     

Plant and Machinery cost:                 60.00 Lakhs

Rate of Return (ROR):                       40.00 %

Break Even Point (BEP):                    43.00 %     

Cost of Project:                                  199.00Lakhs


Market Outlook

The diaper market in India is growing with more than 20% CAGR from the last seven years. The healthy growth rate is driven by factors such as millions of babies born per year, higher disposable incomes and the increased hygiene awareness of Indian mothers.

While India has a vast population of around 1.2 billion, uptake of disposable diapers is still low compared with other developed markets. However, manufacturers believe that India could grow to become an even larger market than China in coming years. This potential growth has led major players to invest heavily on product innovation and development to get an upper hand over their competitors. The major brands have been using television based advertising to their full advantage and have raised the awareness of diapers in the country.

The Indian diaper market has long been characterized by large fluctuations in the market share within short periods.

Indian market is forecasted to grow much faster than any in the world, estimated at 20% CAGR compared to the global rate of 6.6%. The rapid pace of urbanization and the increasing number of modern nuclear families with both parents working will only add to the growing demand of disposable diapers in India.

Depending on the type of absorbent material used in manufacturing, disposable diapers are also segmented into Ultra absorbent disposable diapers, Regular disposable diapers, super absorbent diapers and bio-degradable disposable diapers. Increase in disposable income and rising health care expenditures have driven the demand for baby diapers. The key factors which drive the growth of baby diapers market include frequent use of diapers to maintain hygiene and prevent rashes in babies’ skin. Additionally, increasing birth rate, rapid urbanization and continuously improving economic conditions in developing countries have fuelled the growth of baby diaper industry.

Global baby diapers market is expected to garner $59.4 billion by 2020. The global baby diaper market covers different types of diapers provided by the manufacturers within the baby diapers. The different types of diapers manufactured around the globe are Cloth diapers, Disposable diapers, Training nappy, Swim pants and Bio-degradable diapers.


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