Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyurethane

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

          The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.




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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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NameCapacityCost *Return %
HDPE Drinking Straw-0.000.00
HDPE Jerrycans, 50 Ltrs. & 100 Ltrs. Capacity20,000 Jerrycan of 100 Ltrs. 15000 Jerrycans of 50 Ltrs30.0043.90
HDPE Monofilament Yarn-0.000.00
HDPE Pipes & Fittings150 MT HDPE Pipes of Various Sizes; 75 MT HDPE fittings of various sizes/Year57.0038.79
HDPE/PP Woven Sacks15000 Bags/Day0.0040.00
HDPE/PP Woven Sacks70,000 Woven Bags/Month0.0028.35
HDPE/PP Woven Sacks Using Plain Looms1,50,000 Bags/Month0.0048.00
HDPE Sheets or Films-0.000.00
HDPE Twins & Ropes-0.000.00
HDPE Woven Fabrics and Sacks on Powerlooms (Plain Looms)-0.000.00
HDPE Woven Sacks using Circular Looms & Plain Loom with Lamination (Tandem Process) & Printing70,000 Woven Sacks/Month50.0025.00
HDPE/PP Woven Sacks, Using Circular Loom70,000 Woven Sacks/Year38.0028.35
HDPE/PP Woven Sacks using Circular Looms1,59,00 Bags/Month75.0034.95
HM Bag Plant with Printing Unit-0.000.00
HM-Bag Plant with Printing Unit121 MT Bags/Year35.0017.14
Hangers, PVC Coated and Non-Coated-0.000.00
Hawai Chappals-0.000.00
Hawai Chappals3,60,000 Dozen Chappals/Month40.0035.00
Hawai Chappals & Microcellular Sheets ManufactureI Type; 30,000 Dozen II Type 4800 Dozen III Type 6,000 Dozen Year35.0042.00
Helmets for Coal Mines-0.000.00
Helmet (FRP)-0.000.00
High Density Polythene Boxes (Plastic Containers)-0.000.00
High Density Polythene (HDPE)Plastic Containers-0.000.00
High Impact Polystyrene-0.000.00
High Pressure Hose Pipe-0.000.00
Hosiery IndustryUnderwears 16,800 Kgs Baniyan/T Shirts 22,200 kgs Socks 1,94,040 Pairs/Year89.0049.67
I.V. Cannula5000 PCS/day86.7144.20
Industrial Rubber Sheeting-0.000.00
Industrial Rubber Lining on M.S. Tanks & Vessels3000 Tanks & 4000 Pipe Lines/Year30.0040.00
Injection Moulded Article60,000 Buckets; 80,000 Dust Bin; 1,50,000 Jugs; 80,000 Baby Bath; 3,00,000 Tumblers; 3,00,000 Plates/Year31.0032.15
Injection Moulding Components-0.000.00
Surgical Rubber Gloves-1.001.00
Jute, Coir, Grass rope/sutli Making10 T.P.D175.0060.00
L.P.G. Gas Pipe5 Ton/day131.8855.98
Latex Rubber Products1 Ton/day68.9847.31
L.D.P.E. Co Extruded Film-0.000.00
LDPE Lined Bitumen Hessian Bags12,00,000 Bags/ Year30.0042.00
LDPE Moulded Products (Sheets)-0.000.00
LDPE/HDPE, Gasket Cone Chair Cone and SutliSutli 150 Tons Gasket & Chair Cone 300 Tons/Year40.0051.80
L.P.G. Gas Pipe-0.000.00
Laminated Jute bags-0.000.00
Latex Based Adhesives2 T.P.D.38.0040.00
Latex Foam Rubber (Sponge Rubber)-0.000.00
Latex From Natural Rubber-0.000.00
Latex Rubber Thread-0.000.00
Lawn Tennis Ball-0.000.00
Leather Shoes Injection Moulded PVC Soles2000 pairs Men Shoes/Day91.0061.00
Moulded Luggage100 NOS/day78.5536.60
Moulded Shoe & Hawai Chappal176900 PVC/A72.0234.47
Melamine Crockery18,000 Sets of Melamine Crockeries/Year57.0041.92
Melamine Formaldehyde Resin420 MT/Year40.0032.06
Metallising of Polyster Film10 MT of Finished Product/Month34.0030.13
Methyl Methacrylate (monomer) from Acrylic Scrap300 MT/Year of Methyl Methacrylate58.0043.00
Microcellular Sheets (Rubber Sheets for Shoe) (Soles)-0.000.00
Moulding of Rubber (Automobile Parts)-0.000.00
Moulded Luggage10,000 Kgs/Year88.8035.70
Moulded Luggage-0.000.00
Moulding Unit for Urea Formaldehyde Moulding Compound300 Tons/Year44.0047.66
Moulded Plastic TV Cabinets60,000 Cabinets of 20'' (51 Cm) Various Sizes and Various Shapes; 30,000 Cabinets of 12'' (31 Cm) of Various Sizes & Shapes/ Year78.0063.26
Multi Layer Printed Circuit Boards-0.000.00
Multiple Lamination Industry1 MT/Day30.0040.15
Nylon Polyester & P.P. Ropemaking Plant300 Kgs/day66.9059.44
Nylon Straps for Hawai Chappals-0.000.00
Nylon Niwar1,50,000 Kgs/Year41.0032.44
Oil Seals-0.000.00
Nylon Zip Fastners9,00,000 Mtrs Nylon Zip Fastners/Year44.0034.37
Nylon Zip fasteners-0.000.00
Pet Bottle & P.P. Bottles60000 Bottles/day172.5924.73
Pet Bottles From Pre-Form Pet192000 NOS/day164.0045.58
Pet Pre Form From Pet Resin20000 NOS/day118.3954.90
Plastic Buckers Bottles & Doli1077 NOS/day85.2649.44
Plastic Buttons From Polyester Sheet & Rod45000 Grosses/day24.2853.65
Plastic Cards (Smart Cards)5000 NOS/day34.8440.76
Plastic Fan Guard (Automatic)3000 Sets/day64.4043.00
Plastic Felt2 Kilo/day123.9837.96
Plastic Spectacle Frame500 NOS/day23.0455.91
Plastic Tooth Picks25000 NOS/day252.3924.12
Polyester Yarn From Waste-0.000.00
Polyethylene Tarpauline (PE Tarpauline)900 Kilometer/Annum111.6028.54
Polyurethene Foam (Flexible)4 Ton/day696.3372.48
PVC Battery Separator35000 PCS/day188.3130.40
PVC Compounding4 Ton/day232.0640.73
Pvc Extrusion Profile (Wiring Channel)1 MT/day159.2528.23
PVC Granules & Rigid Pipes1000 Kgs/day78.0935.08
PVC Granules Form PVC Resin6 MT/day273.8136.81
P.V.C. Lining for Metal Crown Caps2 MT/day179.7829.77
P.V.C. Wires And Cables (Flexible)40000 MT/day776.3040.28
Plastic Smart Card (Credit Card, Discount Card) 0.000.00
Plastic Cards (Smart Cards) Utilised Credit Cards5000 NOS/day34.8640.76
Plastic collapsible Tubes & Printing Plastic Collapsible Tube for Tooth & Cream72000 NOS/day 74.3856.98
Plastic I.V. Bottles-0.000.00
Polypropylene Multifilament Yarn3.33 MT/day761.2261.15
PVC Electric Wires & Cables1300 KM/day71.5150.29
PET Bottles/Containers33 Lakhs of PET Bottles/Year134.0048.55
PET Containers5 Tons Containers of Diff. Sizes/Day163.0058.00
PTFE Components950 Nos-Teflon Crescent Rings 75 Nos-Teflon Envelop Gaskets 200 Nos-Teflon Line Bellows 250 Nos-Teflon Valve Bellows 125 Nos/Teflon Rods 300 mm Long 200 Nos-Teflon Sheets 300 x 300m/Month30.0029.00
PU/PVC Sole for Sport Shoe by Imported Machineries3,00,000 Complete Sport Shoe PVC & PU/Year210.0057.23
PVC Battery Separators4,75,000 Nos./Month42.0028.45
PVC Coated Conveyor Belting-0.000.00
PVC Coated Electric Wire-0.000.00

Information
  • Cost is in Indian Rupee INR '00,000 (hundred thousand/Lakhs)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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