Bagasse


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Charcoal From Bagasse

Bagasse is one of the major by product of sugar crushing industries. Charcoal is a highly porous form of amorphous carbon. It is one of the half burned bagasse product. Raw material bagasse available in India or throughout the world in the sugar producing countries nearly six to eight months. The technology of charcoal from bagasse is indigeneously available. There is no necessity of import of machinery for the production of charcoal. Charcoal is nothing but the elementary form of carbon. It is divided in to different parts according to its activity i.e. activated carbon or normal carbon. It is used as fuel and as a reducing agent. There are few organised manufacturing units to produce activated carbon. Demand of charcoal is increasing speedily. There is good scope for new entrepreneurs.
Plant capacity: 2.0 MT/DayPlant & machinery: Rs. 53.0 Lakhs
Working capital: Rs. 24.7 LakhsT.C.I: Rs. 153.2 Lakhs
Return: 26.41%Break even: 62.20%
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Hard Board from Bagasse

Soft and hard board, which are the basic among the paper boards, is used for wide range of purposes like folding boxes, backboard, for flat files, for making registers etc. These boards can be produced from any waste material like rice straw, waste paper, jute waste, coir dust etc. The board can also be manufactured from bagasse which is available from the sugar industries. There is high demand for straw board, cardboard, mill board and solid fibre boards in the country. Hard fibre board prepared from bagasse are light in weight and is not easily breakable. Major proportion of the demand for boards is required by the packaging industry; for flat files in government offices, for book-binding, making shoe boxes and sale of textile goods etc. Bagasse is a waste product from the sugar industry and its conversion into paper, fibre board etc has strengthened the economy of the country. Setting up of such a unit will result in the profitable use of agricultural waste, giving employment to local people and bringing in huge profits. Such units can be established on a competitive basis to large scale units.
Plant capacity: 5 Ton/DayPlant & machinery: Rs. 24.70 Lakhs
Working capital: Rs. 26.64 LakhsT.C.I: Rs. 142.89 Lakhs
Return: 70.88%Break even: 35.11%
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STRAW BOARD AND MILL BOARD FROM RICE HUSK AND BAGASSE

Mill and straw boards are thicker, heavier and less flexible than the convention paper. The thickness of board is the thickness of a single sheet board measured under specified conditions. It is usually expressed in micrometers. Mill/straw board, grey board and other special varieties of boards are used for various packing processes for packing and protecting innumerable consumer and industrial goods. For above and many other reasons, the demand for straw board and mill board is increasing every day with increasing population of the world. It is consumed for various purposes. Besides this huge internal demand, there is a great export potential also. It will be profitable for the new entrants to invest in this project.
Plant capacity: 5 MT/dayPlant & machinery: Rs. 39 lakhs
Working capital: N/AT.C.I: Rs.169 lakhs
Return: 45.00%Break even: 38.00%
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KRAFT PAPER from Bagasse

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Plant capacity: 30 MT / dayPlant & machinery: 509 Lakh
Working capital: -T.C.I: 1135 Lakh
Return: 30.00%Break even: 59.00%
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Particle Board from Bagasse

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Plant capacity: 5000 Nos./DayPlant & machinery: Rs. 71 Lakhs
Working capital: -T.C.I: Rs. 418 Lakhs
Return: 56.00%Break even: 32.00%
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CO-GENERATION POWER PLANT BASED ON BAGASSE

Co-generation plant based on Bagasse is the need of the hour in the perspective of the power generation required and its demand is increasing considerably. There stands an imperative need for the setting up of power plant based on bagasse, which is a waste product from sugar industries. Co-generation is the simultaneous production of process heat and electric power using single fuel. Biomass fuel can also be used in co-generation plants for enhancing their efficiency. Co-generation facilities increase economic viability and profitability of an industry. In sugarcane industries it is most popular environment friendly way of producing electricity using sugarcane bagasse. Co-generation projects based on agro waste like rice husk, bagasse etc. as fuel result is lowering the cost of energy generation, low capital investment, higher profitability of plant. It is a lucrative project with very bright future prospects. A new entrepreneur can venture into this field.
Plant capacity: 15 M W Plant & machinery: 850 Lakh
Working capital: -T.C.I: Cost of Project : 1746 Lakh
Return: 53.00%Break even: 46.00%
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CO-GENERATION POWER PLANT BASED ON BAGASSE

Co-generation plant based on Bagasse is the need of the hour in the perspective of the power generation required and its demand is increasing considerably. There stands an imperative need for the setting up of power plant based on bagasse, which is a waste product from sugar industries. Co-generation is the simultaneous production of process heat and electric power using single fuel. Biomass fuel can also be used in co-generation plants for enhancing their efficiency. Co-generation facilities increase economic viability and profitability of an industry. In sugarcane industries it is most popular environment friendly way of producing electricity using sugarcane bagasse. Co-generation projects based on agro waste like rice husk, bagasse etc. as fuel result is lowering the cost of energy generation, low capital investment, higher profitability of plant. It is a lucrative project with very bright future prospects. A new entrepreneur can venture into this field.
Plant capacity: 15 M W Plant & machinery: 850 Lakh
Working capital: -T.C.I: Cost of Project : 1746 Lakh
Return: 53.00%Break even: 46.00%
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KRAFT PAPER FROM BAGASSE

Kraft paper is paper produced by the Kraft process from wood pulp or waste or agriculture residue. It is strong and relatively coarse. Kraft paper is usually a brown colour but can be bleached to produce white paper. It is used for paper grocery bags, multiwall sacks, envelopes and other packaging It is widely used for packaging applications e.g. for wrapping purposes, for bags and envelopes, for sacks and as a liner in corrugated. It is used as basis strata for the manufacturing of gummed papers, laminated papers, coated papers etc. The world consumption of paper and paper board is estimated at over 27.5 mn tonnes in a year. It is constituted broadly 30% of cultural papers, 14% of news print and balance of kraft and packaging paper. The demand for paper and paper boards has been growing at 5 to 6% over the last five years. The industry has progressed in the sense that dependence on wood-based raw material has come down to approximately 40%. Bagasse and waste paper now constitute more than 60% of the raw material base. New comer can well venture into this field.
Plant capacity: 20 MT / DayPlant & machinery: 604 Lakh
Working capital: -T.C.I: 1169 Lakh
Return: 35.00%Break even: 48.00%
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HARD BOARD FROM BAGASSE

Soft and hard boards, which are the most basic among paper boards, are used for a wide range of purposes including folding boxes, back board for flat files, for making registers etc. As the board is made from bagasse and treated with small amounts of lime milk, soda ash etc. there is fairly high demand for straw board, card board, mill board and solid fibre board etc. These items will continue to be in sufficiently high demand. The applications of the various types of boards are many and the major proportion of the demand for boards probably emerges out of the requirements of the packaging industry. Bagasse is one of the basic waste materials of sugar industry. Approximately, 15% of the available bagasse can be made available by the sugar mills for other uses. Now-a-days there are so many hard board industry have set up to utilize bagasse fibre to manufacture hard board insulation board, particle board etc. The industrial paper segment is expected to grow at 10-11% in the next few years. The demand is dependent on the growth of industrial production, which is expected to average around 8.5-9%. There is a good future for existing as well as new entrepreneurs.
Plant capacity: 5.00 Ton / DayPlant & machinery: 36 Lakh
Working capital: -T.C.I: 2.14 Crore
Return: 43.00%Break even: 45.00%
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CATTLE FEED FROM MOLASSES & BAGASSE

In India the animal feed industry is of recent origin. There are today as many as 14 plants in the organized sector. All of them have excellent facilities for quality control and are well equipped for chemical analysis of raw materials and the finished products. The compound feeds for cattle are finding large markets all over India because of the increased effort to produce more milk products. It is anticipated that the capacity of this industry in India is likely to increase rapidly. India has the largest cattle, buffalo and goat population according to latest census. Poultry feed is needed to produce poultry, a substantial part of the food industry. The size of food industry depends on population, which is not constant. With animals, feed plants coming up in high cities especially in Chennai, Kolkata and Mumbai. They are producing top quality poultry & cattle feed. It is expected that in the next few years the animal feed industry in India would rank among the major industries. It can be predicted that any entrepreneur into this project, will be successful. Few Indian Major Players are as under: Agro Tech India Ltd. Amrit Feeds Ltd. Anirudh Foods Ltd. Annam Feeds Ltd. Baramati Agro Ltd. Gajanan Extraction Ltd. Goldmohur Foods & Feeds Ltd. Graintec India Ltd. Hanuman Minor Oils Ltd. Hatsun Agro Products Ltd. Indian Potash Ltd. Induss Food Products & Equipment Ltd. K S E Ltd. Kapila Krishi Udyog Ltd. Kumar Food Inds. Ltd. Kwality Feeds Ltd. Lakshmi Energy & Foods Ltd. Parag Agro Products (Gujarat) Ltd. R K Patel Food Pvt. Ltd. S K M Animal Feeds & Foods (India) Ltd. S O L Ltd. Schreiber Dynamix Dairies Ltd. Shanti Kunj Solvent Ltd. Snam Vijaya Feeds Ltd. Sonitpur Solvex Ltd. Tinna Oils & Chemicals Ltd. Vegepro Foods & Feeds Ltd.
Plant capacity: 9000 Ton/AnnumPlant & machinery: 29 Lakhs
Working capital: -T.C.I: 253 Lakhs
Return: 47.00%Break even: 38.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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