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Copper and Copper Products

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Enamelled Copper Wire

Enamelled wire is an insulated wire used in winding of armatures in transformers, switch gears and other electrical equipments. When connected to the main supply a magnetic field is developed around the enamelled wire coil and it helps to the conversion of electrical energy into mechanical energy as case of motors. With the industrial development and power generation its demand is growing very fast. At present the finer gauges are being imported therefore there is scope for import substitute as well as for export to USA, Australia, Europe and far East. The demand of enamelled copper wires is increasing tremendously due to its large consumption of endusers industries. You can invest in this project.
Plant capacity: 500 Kgs/DayPlant & machinery: Rs. 21.5 Lakhs
Working capital: Rs. 52.0 LakhsT.C.I: Rs. 113.2 Lakhs
Return: 37.43%Break even: 46.95%
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Copper Sulphate From Copper Scrap, Copper Ash, Industrial Waste Containing Copper Content

Copper Sulphate is blue crystalline granule or powdery white when dehydrated and has a nauseous metallic taste. It is manufactured by the reaction of dilute sulphuric acid on the copper scrap, copper waste in presence of oxygen. It is used in agriculture, leather industry, electric batteries, ore floatation etc. There is about 3% growth rate per annum. The new comer can well venture in theis field.
Plant capacity: 600 MT/Annum Plant & machinery: Rs. 69 Lakhs
Working capital: N/AT.C.I: Cost of Project Rs. 205 Lakhs
Return: 37.00%Break even: 63.00%
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COPPER POWDER BY ELECTROLYTIC PROCESS

The principal methods for producing copper powder is electrolytic deposition at high current densities and the atomization of molten metal. Copper powder is also formed by cementation or by pressured precipitation from acqueous solutions, but such precipitates are of little commercial interest. There is no copper powder manufacturers. It is products like copper utensils, electrodes, copper wires etc. These residues on size screening separate out the powder. As such copper powder is imported from European countries for putting up copper powder unit by electrolytic process.
Plant capacity: 150 MT/DayPlant & machinery: 45 Lakhs
Working capital: N/AT.C.I: 158 Lakhs
Return: 39.00%Break even: 63.00%
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Power Cable

Electrical power cables used for transmission and distribution purposes consist of conductors stranded from plain high conductively annealed copper wires insulated with oil impregnated paper tapes. Under ground construction is necessitated in the more density built up portions of cities by the heavy transformers and lines required and by the multiplication of service connections to buildings. PVC coated cables and wires are extensively used in all electrical linings, domestic lightings and all other purposes. According to the present policy of the India Government, this time, PVC coating on electric cables and wire is exclusively reserved for development in small scale sector or in the cottage industries. The demand for PVC coating electrical wires is increasing at a rapid rate. There is a bright scope for starting new units in this field.
Plant capacity: 2050 MT Aluminium Power Cable/Annum 350 MT Copper Power Cable/AnnumPlant & machinery: Rs. 80 Lakh
Working capital: N/AT.C.I: Cost of Project Rs. 305 Lakh
Return: 45.00%Break even: 60.00%
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COPPER FLATS AND COPPER TUBES

Copper is the most commonly used architectural metal now-a-days. Copper plays an essential role in the modern building. From recycled cladding and roofing systems, to high-tech plumbing and heating systems using the tube and fittings which are manufactured from recycled copper. Copper is a key component of many energy saving technologies. Copper is specified for use in most commercial plumbing, and is used extensively as a tubing material in HVAC systems. Copper and copper alloys constitute one of the major groups of commercial metals. They are widely used because of their excellent electrical and thermal conductivities, outstanding corrosion resistance, and ease in fabrication. In a vast country like India with large population, and positive sign of continued growth of economy and industrial activity, encouraging demand growth rate for copper and copper alloy tubes can be expected. The sectoral growth percent will vary from very high to medium. But overall the scenario appears to be bright. And we can say that the new entrepreneur can well venture into this field.
Plant capacity: 12 MT/dayPlant & machinery: 198 Lakh
Working capital: -T.C.I: Cost of Project : 567 Lakh
Return: 47.00%Break even: 56.00%
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Inner Grooved Copper Tube

Ongoing rise of Air Conditioners and Refrigerators in the market and production in GCC and other part of the world and Heat Transfer Systems in engineering industries and automobile sectors all over the world, makes Copper tubes an essential and unmatched engineering material as Copper possesses superior heat transfer properties with excellent corrosion resistant. Seamless Copper Tubes meeting the specification requirements of ASTM B68, ASTM B280 and JIS H3300 for ACR applications are in a commanding and challenging position in the market. Conventional technology and tube mills are getting outdated as superior new generation software based tube mills have already shaped up and proved their efficiency and quality in production in this technology era and provides platform for producing superior quality tubes. As old companies with conventional machines struggle for their survival, as Quality and Cost are the prime concern governing the market and business world today, new ventures are shaping up and establishing bases to conquer the market. The market: Market analysis in the GCC bloc shows a positive growth and potential market segment exists within GCC countries. Exports to Asian and Middle East countries seems to be bright as exports from GCC incur lower freight charges, which enhances reduction in cost over material procurement at customers end as compared with imports from Japan or European countries. Market Demand Analysis Having considered the project concept, production process and technology, it deems fit to project the market demand for copper hollows. Copper hollows are used in three distinct types of air conditioning systems, viz. i. Window A/Cs ii. Split units iii. Central air conditioning systems Again, the Indian and GCC market for air conditioning copper tubes, two segments are conceptualized namely, a) ACR Tubes used in the manufacture of A/Cs systems – Primary users b) Service tubes for field used in contractual jobs – Secondary users UAE has two manufacturers of A/C units as detailed below: i. Sharjah and Kuwait Manufacturing Co. Ltd, Sharjah ii. French Gulf A/C & Refrigeration Co., Jebel Ali And one more company in the service field M/s. Juma Al Majid trading and contracting company. In Qatar several contractors are operating in the service fields and no primary user is being identified and yet to be ascertained the primary users of Copper Tubing. Saudi has two primary potential users SAMCO and AL ZAMIL and few contractors in the service field. Kuwait market details are not clear and the market position is yet to be studied. Though A/C manufacturers are not known, contracting field operation in the field is sure and a considerable quantum of copper hollows must be in marketable lead. There are two A/C manufacturers in Bahrain: i. Awal Products W.L.C., Manama ii. Al Khaja Establishment & Factories, Manama The sources of supply of seamless copper tubes are from Japan, USA, Finland and Belgium previously and a meager market segment is captured by east Asian countries. The overall size of market in GCC bloc at present is increased to 106000 MT according to trading information, magazines and ministerial reports and the market base getting expanded as A/C manufacturers are boosting up their operation in GCC region as a supply source to many middle east countries. Besides, market band can be established in Asian countries and in Europe as the market demand is high and the present source is only Japan and once the quality seal is established, can out weigh the Japan market as supplies from GCC fetch considerable gain to the customers on freight charges. Why Copper tube Plant to be need to set up in India First Inner groove Copper Tube Plant INDIA and get pioneer status Ultra Modern Port Facilities Modern International Airports Accessibility to the Customers Best Government Policies to promote Hi-tech Industries Relief from import duty exemption on imports of machinery and raw material for some period. Soft Loans with low interest rates. Fully serviced Industrial Estates/Free Trade Zone across the country offers investors a comprehensive infrastructure to set up a manufacturing base. An Excellent Urban Network of Roads & Waterways to most Middle East Countries and Europe. Better Information Technology Set up Middle East, South Africa, USA, some European countries and India are importing Copper tubes from China, Japan and South East Asian Countries. If we manufacture these Copper Tubes either in India, we can capture these markets easily since we are nearby and the Quality and Price are so attractive.
Plant capacity: 12000 TPAPlant & machinery: -
Working capital: -T.C.I: 65 Crores
Return: N/ABreak even: N/A
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COPPER INGOT / COPPER ASH FROM COPPER ORE

Copper is the perfect material for recycling. It is valuable, easy to identify, easy to clean, heavy and can be much use to foundries & other non-ferrous industries as scrap. It has many important alloys e.g. bronze and brass. Copper being very versatile metal, it encompasses a very wide field of applications which comprise electric wiring, switches, plumbing, heating, roofing and building construction, chemical and pharmaceutical machinery etc. The Indian copper industry saw a phenomenal boost in production and consumption. The production capacity has been further increased in phases to 5,00,000 tonnes. The company is also aggressively developing value-enhancing strategies for its existing product. India’s strong economic growth and key priority for the power sector, which is major consumer of copper, will support high demand and price in the near term. The Indian copper industry comprises three percent on the world copper map. It is a lucrative trade with bright future prospects.
Plant capacity: 3000 MT / AnnumPlant & machinery: 279 Lakh
Working capital: -T.C.I: Cost of Project : 684 Lakh
Return: 46.00%Break even: 45.00%
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COPPER WIRE DRAWING (From Higher Size to Very Thin Size Used in Electrical Cables)

Copper wire is an essential material for electrical cables, motor and transformer winding. It is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. On the basis of high conductivity, strength and ductility, copper wires are adopted as the best known economical material for such purposes. Copper is used mainly in the electrical industry for manufacturing parts of electrical apparatus, busbars, wires etc. Another reason for its wide use is that the copper has resistance to atmospheric corrosion because of the formation of uniform layer of oxide on the surface of the metal. Besides these factors, copper has good mechanical properties viz. good of copper conductor wire is so high in India that despite a fair increase in installed capacity and actual productions of the units, import is continuing. Thus, some more new units need to enter the field.
Plant capacity: 500 Kg. / DayPlant & machinery: 68 Lakh
Working capital: -T.C.I: Cost of Project : 167 Lakh
Return: 43.00%Break even: 46.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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