Wire and wire products

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WIRE DRAWING LUBRICANTS

Lubricants are the products used for the lubrication of sliding or rolling elements. Product similar to these with respect to composition, manufacturing process and properties, however which serve other purposes may also considered as lubricants. Wire drawing lubricants are not a very common type of lubricant. Instead of being liquid or semi-liquid these are solid type of lubricants, which are used to control the heat formulated when wire is stretched, that can shorten the life of dies and affect the pro-surface. The lubricants act as a medium to conduct away the heat of friction as a carrier for contamination products which are later removed from the system. Although the specific figure of demand supply of wire drawing lubricant is not known, but the production trends of various wires shows that the consumption is growing. At the same time a sample market survey reveals that there is a growing demand of solid wire drawing lubricants of good quality. As it is apparent that with the large housing programme and industrial development, the production of wire will go on increasing. Apart from the indigenous demand, there is good scope of export of wire drawing lubricant. So the new entrants can join the industry without any hesitation.
Plant capacity: 600 Kg./dayPlant & machinery: 21 Lakhs
Working capital: -T.C.I: 125 Lakhs
Return: 48.00%Break even: 36.00%
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COPPER FLATS AND COPPER TUBES

Copper is the most commonly used architectural metal now-a-days. Copper plays an essential role in the modern building. From recycled cladding and roofing systems, to high-tech plumbing and heating systems using the tube and fittings which are manufactured from recycled copper. Copper is a key component of many energy saving technologies. Copper is specified for use in most commercial plumbing, and is used extensively as a tubing material in HVAC systems. Copper and copper alloys constitute one of the major groups of commercial metals. They are widely used because of their excellent electrical and thermal conductivities, outstanding corrosion resistance, and ease in fabrication. In a vast country like India with large population, and positive sign of continued growth of economy and industrial activity, encouraging demand growth rate for copper and copper alloy tubes can be expected. The sectoral growth percent will vary from very high to medium. But overall the scenario appears to be bright. And we can say that the new entrepreneur can well venture into this field.
Plant capacity: 12 MT/dayPlant & machinery: 198 Lakhs
Working capital: -T.C.I: Cost of Project : 567 Lakhs
Return: 47.00%Break even: 56.00%
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SUPER ENAMELLED COPPER WIRE

Enamelled copper wire is an essential material for motor and transformer winding. There is a heavy consumption of enamelled copper wire. Enamelled copper wire is available in different gauges ranging from 32 gauges to 18 gauges. The gauge of the enamelled wire depends upon the winding required for the specific motor or transformer. Enamelled copper wire is used in winding of all types of motors. It is used in the manufacture of auto electrical parts such as auto horn etc.. There are various other users of enamelled copper wire in the electrical items. There are a large number of units engaged in the manufacture of enamelled wires in the small scale units. The demand for winding wires depends on the production of electric motor and transformers, which consume most of those wires. So, there is vast scope of enamelled copper wire. Any new entrepreneur can well venture into this field.
Plant capacity: 2 MT / DayPlant & machinery: 85 Lakhs
Working capital: -T.C.I: 550 Lakhs
Return: 44.00%Break even: 34.00%
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COPPER WIRE DRAWING (From Higher Size to Very Thin Size Used in Electrical Cables)

Copper wire is an essential material for electrical cables, motor and transformer winding. It is available in different gauges. The gauge of the copper wire depends upon the winding required for the specific motor or transformer. On the basis of high conductivity, strength and ductility, copper wires are adopted as the best known economical material for such purposes. Copper is used mainly in the electrical industry for manufacturing parts of electrical apparatus, bus bars, wires etc. Another reason for its wide use is that the copper has resistance to atmospheric corrosion because of the formation of uniform layer of oxide on the surface of the metal. Besides these factors, copper has good mechanical properties viz. good of copper conductor wire is so high in India that despite a fair increase in installed capacity and actual productions of the units, import is continuing. Thus, some more new units need to enter the field.
Plant capacity: 500 Kg. / DayPlant & machinery: 68 Lakhs
Working capital: -T.C.I: Cost of Project : 167 Lakhs
Return: 43.00%Break even: 46.00%
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Wire Nail

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Plant capacity: 200 Ton/AnnumPlant & machinery: Rs. 4 Lakhs
Working capital: -T.C.I: Rs. 45 Lakhs
Return: 52.00%Break even: 32.00%
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PVC ELECTRIC WIRES & CABLES

In the field of insulated cables, PVC cables have occupied an important place and in fact these are most popularly used in homes for domestic wiring. Various types of PVC cables are available, e.g., cables for control, signaling, instrumentation, rural electrification and house wiring, communication as well as for use in wires, automobiles, T.V. electric welding etc. These cables are suitable where the wire-temperature during use does not exceed 70°C. They are usually of two grades viz., 250/440 volts grade cable and 640/1100 volts grade cable. Some of the types of PVC cables are (1) PVC insulated entwined wires used for service connections (2) Twin twisted PVC insulated wire for appliances (3) Flat type PVC cord having two parallel PVC insulated wires for appliances (4) Round type PVC cord having twin twisted PVC coated wire sheathed with round PVC sheathing (5) PVC insulated over head wire consisting of 20 to 30 core wires about 0.5 mm. dia., twisted together and covered with PVC (6) PVC insulated control cable for appliances, low voltage distribution, telephone wire, switch board wiring, and cables for automobiles. Owing to their uses these cables are categorized as: (1) Domestic cables & wires (2) Power cables. PVC wires & cables are used in home appliance, house wiring, T.V, VCR control panel, power distribution & secondary transmissions etc. The main use of PVC wires & cables are in house wiring. Since as the name suggests it’s used everywhere, where electricity is to be carried from one point to another with safety. Wires and cables sector basically consists of two areas: (i) power; and (ii) telecommunication. Power cables are PVC or PE clad, while the cables for telecommunication sector are based on PE (Polyethylene). The power cable industry can be divided into two segments - those manufacturing high voltage and specialty cables and those manufacturing low voltage wires and domestic cables. In India, power cables mostly use aluminium on grounds of economy, although copper is a better conductor. In terms of costs, copper accounts for 15-20%, of while aluminium accounts for 15-30%. PVC accounts for another 5-6% of the total cost. The Indian power cable industry has about a dozen producers in the organized sector, claiming more than two-thirds share of the market. The unorganized sector is constituted of a few small units. The divergence in the two segments goes beyond their unit sizes. The two sectors exhibit significant differences in quality and the capacities. While the organized sector has been manufacturing high voltage and specialty cables, the unorganized sector limits itself to the relatively low voltage market. The organized segment caters also to the industrial market. So there is an ample space and good scope for new entrepreneurs to venture into this field. Few Major players are as under: Cable Corpn. Of India Ltd. Mumbai Central Cables Ltd. Nagpur Chandresh Cables Ltd. Mumbai Cords Cable Inds. Ltd. South Delhi Delton Cables Ltd. Central Delhi Emgee Cables & Communications Ltd. Jaipur Gateway Systems (India) Ltd. Ahmadabad Havells India Ltd. North Delhi Hindusthan Vidyut Products Ltd. Central Delhi I L A C Ltd. Ahmadabad Incab Industries Ltd. Kolkata Moti Electric Industries Ltd. South West Delhi Paragon Power Cable Ltd. North West Delhi Polycab Wires Pvt. Ltd. Mumbai Power Infotech Ltd. Dewas Ravin Cables Ltd. Mumbai Vora Wires Inds. (India) Ltd. Indore
Plant capacity: 3000000 Mtrs/AnnumPlant & machinery: 36 Lakhs
Working capital: -T.C.I: 151 Lakhs
Return: 48.00%Break even: 38.00%
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COPPER WIRE DRAWING (From Higher Size To Very Thin Size Used In Electrical Cables)

Copper wire is an essential material for electrical cables and motor and transformer winding. Copper wire is available in different gauges (42 gauges to 18 gauges). The gauge of the copper wire depends upon the winding required for the specific motor or transformer. There is a heavy market for copper wire in motor and transformer manufacture and the copper is also used in rewinding of motors and transformers. Whatever the motor may be the winding of copper wire is done. On the basis of high conductivity, strength and ductility, copper wires are adopted as the best known economical material for such purposes. Copper is used mainly in the electrical industry for manufacturing parts of electrical apparatus, bus bars, wire etc. Copper is not very ductile at temperature from 250 to 6000C and cannot be forged or stamped at temperatures above 8000C, due to its high brittleness. Pure copper is very seldom forged or stamped and usually only its alloys bronze and brass are subjected to forging and pressing. Wire is made by cold drawing hot-rolled wire/rod through one or more dies, to decrease its size and increase the physical properties. The wire rod about 7/32" (6mm) in diameter is rolled from a single billet and cleaned in an acid bath to remove scale rust and coating. The coating is applied to prevent oxidation, neutralize any remaining acid and to act as a lubricant or a coasting to which a later applied lubricant may cling. There is a very good scope for this product and new entrepreneurs should venture into this field. Few Indian Major Players are as under: Metal Aids India, Mumbai Nissan Copper Limited Samitan Electropowers (P) Limited S. M. Enterprises, New Delhi Niki Cables Industries Bharat Insulation Company (India) Ltd Elecon Conductors Limited Saru Concast Alloys Pvt. Ltd. GTB Indo Exports Shree Nursingsahay Mudungopal Engineers Private Limited Metro Steel Corporation Optiflex Industries Nana Udyog Saru Copper Alloy Semis (P) Ltd. Manhar Metal Supply Corporation Harness Techniques(i) Pvt Ltd National Wire Industries Metal Aids India Indo German Wire Screen Co. A. P. S. Enterprises Oasis Electronics Max Engineering and Marketing Company KMA Electricals (P) Ltd. Sharpwire Industries (India) Private Limited Kawa Machine Tools Sdn Bhd Dali Electronics Vijay Trading Corporation
Plant capacity: 150 MT/AnnumPlant & machinery: 69 Lakhs
Working capital: -T.C.I: 167 Lakhs
Return: 45.00%Break even: 42.00%
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PVC Electric Wires & Cables

The generation, transmission, and distribution of power involves electrical facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. Low voltage cable is used to distribute power from the load centers to utilization equipment in conduits and ducts, even though other methods such as cable trays, direct burial for outdoor applications, and aerial cable are used. Electrical, mechanical, and environmental considerations are the main factors in selecting and applying cable systems for distribution and utilization of electrical power. Previously rubber insulated cables were in vogue but their life used to be short. Now days in the field of insulated cables PVC cables have occupied an important place and in fact these are most popular. PVC Cables are usually of two grades viz. 250/440 volts grade cable and 640/1100 volts grade cable. Some of the types of PVC cables are: PVC insulated entwined wires used for service connections, Twin twisted PVC insulated wire for appliances, Flat type PVC cord having two parallel PVC insulated wires for appliances, Round type PVC cord having twin twisted PVC coated wire sheathed with round PVC sheathing, PVC insulated over head wire consisting of 20 to 30 core wires about 0.5 mm. dia., twisted together and covered with PVC.PVC insulated control cable for appliances, low voltage distribution, telephone wire, switch board wiring, and cables for automobiles. Cables are manufactured from Electrolytic grade bright annealed copper, thus helping save energy. These are insulated with special grade Pre Compound offering high insulation resistance & dielectric strength & are ideal for conduit wiring. Each meter of wire goes through high voltage testing machines to make certain that there are no weakness spots in the insulation. PVC insulated flexible single core and multi core cables are manufactured as per the most stringent quality specification to meet international standards. Electrolytic grade copper conductors and dielectric grade. PVC insulation makes these cables suitable for transmitting voltage up to 1100 volts. The 250/440 volt grade cable are suitable for use on single phase or 3 phase systems where the voltage between each conductor and earth does not exceed 250 V. (That is solidly earthed 440 V). The 650/1100 volts grade cable are suitable for use on medium voltage 3 phase system where the voltage between the conductor and the earth does not exceed 650 V. (That is solidly earthed 1100 V. System). These can also be used on single phase system in special conditions where greater degree of safety is required. Uses and Application PVC wires & cables are used in home appliance, house wiring, TV, VCR control panel, power distribution & secondary transmissions etc. The main use of PVC wires & cables are in house wiring. Since as the name suggests its used everywhere, where electricity is to be carried from one point to another with safety. Domestic cables & wires used extensively. These types of cables are used in house wiring, wiring of T.V, Video & Control panel circuits. These types of wires are used where temporary wiring for domestic use is necessary. Power cables are used mostly by electricity boards & big industries where consumption of electricity is large. These cables are used for domestic supply of electricity in big towns of cities or in workshops where open wiring is not suitable due to moisture & hazardous gases. In Market segments, PVC Wires & Cables are used in Airports, Automobile, Building & Construction Industries, Cement Industries, Chemical & Process Industries, Fertilizer Industries, Hydro Power Generation, Information Technology Industries, Nuclear Power Generation, Ordinance Factories & Defence Installations, Petrochemical Industries / LPG Plants, Petroleum Refineries & Port Terminals, Power Electricity Distribution Industries, Railways, Steel Plants, Thermal Power Generation. Market Survey The demand for the incremental cables supply which is now prevalent in the industry (in form of large, ongoing infrastructure, power and industrial projects) is expected to flow from the following quarter in this fiscal. Cables demand forms a major part of every industrial project. It is estimated that there are around 1,000 cable making companies across the world, of which around 18% are located in North America, 26% in Europe, 13% in Asia and 43% in rest of the world. China alone accounts for two thirds of consumption of cables in the Asia region and 21% of total world consumption. Demand is stimulated by major electrification programs to extend energy networks. The high consumption in Western Europe and North America stems from the need to replace aging lines and to inter connect the electricity networks in those regions. Since India is expected as one of the worlds fastest growing markets for high voltage power cables, to cope with increasing power demand, J Power Systems decided to expand its production capacity by establishing a new plant in partnership with Finolex. Universal Cables Ltd (UCL) has started work on its Rs 610 mn cross linked polyethylene cables project. It is the first project of its kind in the country. There is a very good scope for this product and every industry is incomplete without this, so by establishing this business, one can be a major support to other industries. Cost Estimation Capacity Single Core Wire : 12000 km/Annum Single Core Standard Wire : 9000km/Annum Multiple Core Flexible Wire : 4200 km/Annum
Plant capacity: -Plant & machinery: Rs.186 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 453 Lakhs
Return: 41.00%Break even: 68.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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