Tomato Products: Tomato Juice, Tomato Puree, Tomato Ketchup, Tomato Chutney, Tomato Sauces, Tomato Powder. Tomato Ready-To-Eat Products, Tomato Paste, Instant Tomato Soup and Tomato Processing

Tomato in India occupies second position amongst the vegetable crops in terms of production. Another encouraging trend has been that India's production level of processed tomato has risen by 50 per cent. The main objective of processing is to supply wholesome, safe, nutritious and acceptable food to consumers throughout the year. Tomatoes and tomato-based foods are considered healthy for the reason that they are low in calories, but possess a remarkable combination of antioxidant micronutrients.

A number of tomato products e.g. ketchup, juice, puree, paste, sauce, pickles are available in the market. These are items of common use in households, hotels, restaurants, institutions. Tomato puree is used as a substitute to fresh tomato during cooking. Ketchup is a sweet spicy food. Tomato juice is nutritious and appealing juice in taste. Tomato sauce tastes sweet and sour. Both sauce and ketchup are consumed with food and snacks. Tomato is a valuable raw material used for processed products such as juice, puree, and paste, ketchup/sauce, and canned whole. The recent scientific advances have revolutionized tomato processing industries.

India ranks first in the world in production of fruits and second in vegetables, accounting roughly 10 and 15 per cent, respectively, of total global production. India have a strong and dynamic food processing sector playing a vital role in diversifying the agricultural sector, improving value addition opportunities and creating surplus food for agro-food products. Presently, a mere 2.2 per cent of fruits and vegetables are processed, even as the country ranks second in the world in terms of production. This is comparatively low when compared to other countries like Brazil (30 per cent), USA (70 per cent) and Malaysia (82 per cent).The National policy aims to increase the percentage of food being processed in the country to 10 per cent by 2010 and 25 per cent by 2025. Food processing adds value, enhances shelf life of the perishable agro-food products and encourages crop diversification. The market size of the food processing industry is likely to increase from Rs 4600 billion in 2003-04 to Rs 8200 billion in 2009-10, and to Rs 13,500 billion in 2014-15.In the coming years India’s share in the global processed food industry will get a raise from one per cent to three per cent.

However, over the last few years, there has been a positive growth in fruit and vegetable processed products such as ready-to-serve beverages, fruit juices and pulps, dehydrated and frozen fruits and vegetable products, tomato products, pickle, convenience veg-spice pastes, processed mushrooms and curried vegetables. As per the data maintained by Food Safety and Standards Authority of India under Ministry of Health and Family Welfare, the installed capacity of fruits and vegetables processing units (FPO licensed units) has increased from 26.38 lakh tones as on 01.01.08 to 30.89 lakhs tones as on 01.01.09.

Due to increasing standards of living in the cities and the rapid urbanization taking place in the rural areas, consumption of tomato based products is expected to go up steadily. At present, the market of ketchup/puree, especially in the urban areas, is dominated by brands likes MAGGI and KISSAN. Some Medium and Small Companies are also engaged in its production. The Indian Food processing industry will continue to prosper, thanks to the rising income levels and modernized food retail stores. The food processing sector is likely to be the driving seat for the Indian economy.


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Tomato Products

Tomatoes are used in enormous quantities in the fresh state, as canned tomatoes, and in the form of canned juice, puree, paste, ketchup and sauce. Tomato ketchup and sauce have got a mixed taste of sweet and sour. They have got a very good flavour and delicious taste. Tomatoes are very refreshing. They are very good for increasing the appetite. They are very good source of vitamin C required by human body. The demand for tomato products is increasing day by day. There is bright future for new entrepreneurs and as well as existing manufacturers. Any entrepreneur can venture in this field.
Plant capacity: 3300 Pkts/Day Plant & machinery: Rs. 13 Lakhs
Working capital: Rs. 28.0 LakhsT.C.I: Rs. 56 Lakhs
Return: 73.89%Break even: 44.50%
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TOMATO PASTE (TOMATO CONCENTRATE)

In view of the important of tomato either fresh or processed in the daily diet due to the high nutritive value, there are good potentials to develop this industry in the country in the small scale sector. This product contains total solids not less than 25%, but it can further be concentrated upto 33% solids. It is prepared by concentrating tomato juice or pulp without seeds and skin. It is used for preparation of various products such as Sauces, Ketchup, Chutney, Soup, Tomato Juice, and also as an ingredient in various type of Sauces, Canned Fish, process beans and related products. To prepare this tomato paste, various types of tomatoes are taken, which are well riped. So the fresh riped tomatoes are very refreshing and appetizing. They are good source of vitamins. In special consideration to tomato powder, it is very much useful in the developing and cultured societies. There is good scope of this project.
Plant capacity: 12 Ton/DayPlant & machinery: 23 Lakhs
Working capital: -T.C.I: 469 Lakhs
Return: 47.00%Break even: 36.00%
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Tomato Ketchup, Tomato Sauce And Tomato Soup

Fruit and vegetable production is labour intensive, as every plant and its products need to be looked after and greater human intervention is needed at the time of harvest, to ensure right size, maturity, colour, ripeness and so on. The fruit and vegetable group is the single largest item in the national statistics on private final consumption expenditure in domestic market. Tomato ketchup, Tomato soups and Tomato sauce are all palatable foods used in all hotels, restaurants and houses. Indias vegetable production has increased from about 20 million tonnes in the fifties to about 90 million tonnes. Few new entrepreneurs can venture into this project.
Plant capacity: Tomato Ketchup 600 MT/Annum, Tomato Sauce 600 MT/Annum, Tomato Soup 600 MT/AnnumPlant & machinery: 32 Lakhs
Working capital: -T.C.I: Cost of Project : 115 Lakhs
Return: 43.00%Break even: 61.00%
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TOMATO CONCENTRATE & KETCHUP

Fresh tomatoes are very refreshing and appetizing. They are a good source of vitamin C. Most of the tomatoes products are made from tomato pulp, which is unflavoured finally divided flesh and juice separated from skins and seeds. Tomato paste is a concentrated tomato juice or pulp without seeds and skin, containing not less than 25% tomato solid. Tomato ketchup is a thick paste like product of tomato and tastes like sauce or chatni. Tomato concentrate, ketchup is all potable foods, used in all hotels, restaurants and houses. Tomato ketchup have delicious taste, flavour and a bright red colour. It is liked by all persons and is used widely with other eatables to give very good taste and flavour. It has very good domestic use and having a good demand in hotels and restaurants to serve the customers and preparation in different foods. Any entrepreneur may go into this field, will be successful.
Plant capacity: 1200 MT / AnnumPlant & machinery: 38 Lakhs
Working capital: -T.C.I: Cost of Project : 130 Lakhs
Return: 39.00%Break even: 59.00%
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TOMATO PULP

Tomato pulp is very much popular item derived from tomato fruit. It is a ground form of tomato having only 6% solid content. A wide variety of products are available by processing tomato pulp. Tomato pulp is used for the production of a wide variety of tomato products like sauce, ketchup, juice, etc. By adding proper additions and keeping under specified conditions, tomato pulp can be preserved for a longer period. Other items like puree and cocktail. Processed fruits and vegetables have a very good potential in the export market. The food processing industry has a higher employment potential with a relatively low investment hence, there exists vast areas for new entrants for the development of this industry.
Plant capacity: 10,000 Bottles/Day Plant & machinery: 19 Lakhs
Working capital: -T.C.I: 158 Lakhs
Return: 51.00%Break even: 37.00%
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Tomato Paste and Purees

Tomatoes are the most popular vegetable in the home garden. Tomatoes are widely grown in all parts of the world. They are available in a variety of sizes, shapes, and colors—including red, yellow, orange, and pink. Sizes vary from the bite sized cherry tomatoes to the giant beefsteak varieties. Tomatoes may be round, oblate (fruit are ?attened at the top and bottom), or pear shaped. Tomatoes are low in calories and a good source of vitamin C and antioxidants. Tomato, like other vegetables/fruits is a perishable commodity and has a shorter shelf life in normal temperature. Therefore, problems are faced in the supply chain due ton on existence of a cold chain system in the country which results in losses of product and drastic price variations. Tomato Paste provides a way out with extremely positive outcome both commercially and financially. Indeed, tomato consumption by the food processing industry revolves around the availability of user friendly intermediate products like tomato paste, puree, ketchup and sauces. Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. It is liked by one and all because of its sweet sour taste. Uses & Applications The products suggested are sauce, ketchup and puree. They are made from tomato juice and many other ingredients and preservatives are added to it to enhance its shelf life and taste. These products are consumed by people of all age groups and demand is going up. These products can be made in states like Maharashtra, Gujarat, Karnataka, UP, HP, North Eastern states and so on. ? Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. There are many established national as well as regional brands but they have captured mainly the urban and elite markets and for a quality product, there is a vast market which can be penetrated by offering competitive prices. Apart from a growing household market, other lucrative segment is eateries, restaurants, sandwich makers, fast food joints etc. Marketing would play a crucial role and placement, publicity, commission to retailers etc. are important aspects. Processed and conned tomato paste and tomato puree are consumed by urban households, hotels, restaurants, hospitals and the like. These products are supplied both from domestic production and imports. Financials & Comparison of Major Players/Companies Bhilai Engineering Corpn. Ltd. Bilati (Orissa) Ltd. Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 20 MT/DayPlant & machinery: 80 Lakhs
Working capital: -T.C.I: 1008 Lakhs
Return: 49.00%Break even: 33.00%
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Packaging of Tomato Paste

Products, such as tomato paste/puree have potential demand with local fruit/vegetable processors as well as the retail market. Establishment of tomato processing facilities in the country can contribute in reducing the dependence of local industry on imported tomato paste. Tomato paste and puree are commonly consumed commodities in every household. In the field of packaging thermoplastic film has been widely accepted as an efficient flexible packaging material. Co extruded multilayer blown film was introduced a few years back in the field of packaging. It is being used in the packaging of milk, edible oil, Shampoo and for packaging of some or ready to eat snacks. Polypropylene (PP) is one of the most widely used plastics for packaging applications. Uses and Applications Tomato Paste is used in making the following: • Tomato Ketchup • Tomato Juice • Tomato Chutney • Tomato Soup • Tomato Cocktail Market Survey Tomato processing industry is the pioneering sector in food processing industry. Although the dominant traditional processing line is tomato paste processing, peeled and diced tomatoes are the other promising products. Tomato paste processing plants are also suitable to process other fruits and vegetables during off season. Tomato Paste is the main product of processed tomatoes which is used as a raw material to make ketchup, sauces and other tomato related products. The demand for tomato processing usually arises from a need to preserve the product for cooking purposes (inclusion in stews, soups, curries etc) out of season or to add value for extra income. Traditionally, the most important methods used are concentration (to a paste or purée) and drying either fruit pieces or to a powder. Few Indian Major Players are as under:- Fortune Foods Ltd. Freshtrop Fruits Ltd. Heinz India Pvt. Ltd. Kartikeya Agro Products Ltd. Nijjer Agro Foods Ltd. Olam Exports (India) Ltd.
Plant capacity: 75000 Pouches/Day (70 gms, 100 gms & 200 gms)Plant & machinery: Rs.26 Lakhs
Working capital: -T.C.I: Rs.599 Lakhs
Return: 52.00%Break even: 28.00%
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