Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester, PA, Poly(vinyl chloride) (PVC), Polyurethanes (PU), Polycarbonate (PC), Polyethylene (PE)Projects

Plastics have revolutionized our lives, creeping into every nook and corner of our homes and offices. However, India’s per capita consumption of plastics is still 6 kg compared to 25 kg in developed countries. Consumer plastics mainly comprise polymers such as polypropylene, high and low density polyethylene, and vinyl chloride. Broadly plastics can be classified into two types namely Thermosetting and Thermoplastic. The type of plastics includes HDPE, LDPE, PVC, PP, PS, PETE and vinyl plastics, to name a few.

The plastics industry is highly fragmented. There are about 22,000 plastic processing units, of which three-fourth are in the small –scale sector, which also accounts for a quarter of the total polymer consumption. About 30 per cent of the total polymer consumption accounts for recycled plastic. Plastics have a high volume –to-weight ratio, which makes their collection and transport a major cost factor.

The Indian plastics industry has been growing at a phenomenal rate of 15 per cent over the years. Thus its potential is being utilized properly. The boost in the plastics industry is due to the rapid growth of segments like electronics, packaging, healthcare, consumer durables and telecommunication sectors.Annually around six million tonnes of plastic is produced in the country, with the plastic packaging sector growing fastest.

Reliance Industries Ltd., Gas Authority of India and petrochemicals are major producers of polymers in India. RIL, Asia’s largest manufacturer of polypropylene with a combined capacity of over one million tonnes, holds 70 per cent market share.

India will be the third largest plastics consumer after the US and China by 2010 at over 12 million.Plastic goods consumption is expected to double in the next three years.  Experts have predicted that India’s market for finished plastic goods will reach $300 billion by 2012, while exports are expected to reach a level of $200 billion in the same period. India ranks highest in recycling of plastics with 60 per cent of plastic recycled compared with a world average of 20 per cent. Experts have estimated thatthe basic demand for plastic would be boosted over the next years by the housing, automobile and retail sectors.


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Disposable Plastic Syringes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Disposable Syringes made of plastic material have been successfully used in medical and pharmaceutical practice for many years. The constantly increasing use of this type Syringe indicates its importance which is based mainly on the advantages it offers regarding cost and hygienic applications. The manufacture of plastic syringes has been developed to such a degree that the products now satisfy the requirements and standards set by Hospital and physicians. At the same time they offer the best possible technique of application to the physician and the highest possible degree of safety to the patient. Disposable Syringes are being used by doctors to inject medicines through intravenous or intramuscular ways for the treatment of diseases & also by research & development personnel. Disposable syringes are made of plastic material and are used in the field of medical and veterinary science. Due to their availability in sterilized condition, ready to use, and cost effectiveness, disposable syringes are fast replacing the age-old glass syringes. Moreover, the horror of AIDS worldwide has almost dispensed with the reuse of syringes and the demand of disposable syringes has increased phenomenally. Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in sizes of 1 ml, 2 ml, 5 ml and 10 ml, 50ml in a variety of designs and consist of either two or three components construction. Few Indian Major Players are as under • Albert David Ltd. • H L L Lifecare Ltd. • Hindustan Syringes & Medical Devices Ltd. • Iscon Surgicals Ltd. • Lifelong Meditech Ltd. • Raaj Medisafe India Ltd. • Sangam Health Care Products Ltd. • South India Surgical Co. Ltd. • Transmedica (India) Ltd.
Plant capacity: •Disposable Plastic Syringes (2 ml Size):40000 Pcs/Day•Disposable Plastic Syringes (5 ml Size):40000 Pcs/DayPlant & machinery: Rs 490 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 757 Lakhs
Return: 15.24%Break even: 61.07%
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BLOOD BAGS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consists of a single or multiple bag connected with tubings, needle, needle cover, clamp etc. The Blood Bags are made of plastic-material, which are compatible with blood. The introduction of flexible PVC bags for the storage of blood and its components totally replaced the use of glass bottles because of its numerous advantages. Blood bags enable better separation of blood components in a more sterile manner and safer transfusion of components. This has led to increasingly wider use of blood component therapy than whole blood use, thus enabling more effective use of the scarce donor blood that is available. Blood Bags can successfully replace the use of glass bottles for collection storage, transportation and transfusion of blood and blood components since bottles require exhaustive cleaning, rinsing and autoclaving procedures and there are chances of breakage at any stage. Further, use of disposable bags eliminates the possibility of any contamination. Blood bags contain an anticoagulant solution and a red blood cell preservative solution, and are used in blood banks which both collect donor blood and separate blood components. Blood bags are made from imported, medical grade PVC granules & sheets in Class 10000 Clean room environments. Increase in the healthcare facilities will further act as a driver for the growth of medical devices sector in India. The blood bag market is expected to grow further in the coming years owing to continuous developments and rising demand for better blood collection technology. As a whole it is a good project for new entrepreneurs to invest.
Plant capacity: 30000 Nos./DayPlant & machinery: Rs 426 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1465 Lakhs
Return: 27.00%Break even: 48.00%
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PVC Membrane for Waterproofing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The sheet of polyvinyl chloride is used as waterproof barrier in construction for all types of roofs, terraces, walls also in civil engineering in vertical, tunnels or small hydraulic works and water tanks lining (metallic or concrete), ornamental lakes, ponds, pools, golf courses etc. PVC sheets are manufactured with or without UV protection according to the intended application, if the application requires that the film is exposed to the sun apply UV resistant) if instead the sheet will be covered with another material so that is not exposed to sunlight PVC membrane is a cost-effective alternative to traditional roofing systems and can be produced in a multitude of colors to coordinate with individual building project needs. When produced in bright white, this flexible fabric membrane reduces radiant heat gain, keeping interior temperatures cooler during warmer weather conditions. PVC membrane is commonly coated with a protective acrylic or PVDF top coat with a design life of approximately 15-20 years. India's construction industry is growing ever-stronger, and is becoming an excellent area for build and interiors investment. This guide details the facts about the nation that will be useful for anyone looking to get involved with this vibrant, growing market. Few Indian Major Players are as under • C I C O Technologies Ltd. • Caprihans India Ltd. • I W L India Ltd. • Premier Polyfilm Ltd. • Radhika Polyesters Ltd. • Roofit Industries Ltd. • S T P Ltd.
Plant capacity: PVC Membrane (2 mm Thickness):3,333 SQM/DayPlant & machinery: Rs 238 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 469 Lakhs
Return: 25.76%Break even: 57.50%
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Polyethylene Wax - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Waxes are among the oldest worked materials used by humans. Their value as versatile construction materials ("man's first plastic") was discovered very early. Today, waxes are used mostly as additives and active substances. The use of waxes is expected to increase in the future because of their generally favorable toxicological and ecological properties. The word "wax" usually refers to a variety of organic substances that are solid at ambient temperature but become free-flowing liquids at slightly higher temperatures. The chemical composition of waxes is complex, but normal alkanes are always present in high proportion and molecular weight profiles tend to be wide. The main commercial source of wax is crude oil but not all crude oil refiners produce wax. "Mineral" wax can also be produced from lignite. Plants, animals and even insects produce materials sold in commerce as "wax." Polyethylene is made in a polymerization reaction by building long molecular chains comprised of ethylene monomers, mostly by using catalysts. The type and nature of the catalysts are of great influence on the polymerization. As catalysts became more efficient, the polyethylene products became purer and more versatile and the production process became simplier and more efficient. Demand for polyethylene wax in India will go up in tune with the performance of the application sector. In view of the versatile applications of the product in diversified sector, the demand for PE wax is likely to go up steadily in the coming years. Considering the Indian demand and export opportunities, PE wax project can be favourably viewed in India for investment.
Plant capacity: 20 MT/ DayPlant & machinery: Rs 258 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 704 Lakhs
Return: 27.00%Break even: 56.00%
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PVC Flex Banner (Frontlit, Backlit & Vinyl) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PVC flex is made out of PVC and fabric raw material, specially designed for solvent printing industry. It is suitable for indoor and outdoor printing used in billboard, display, banners and exhibition booth decoration. PVC Flex is best to all Digital printer specially designed for Indian market. Due to stable chemical character and excellent ink absorbency, PVC Flex will bring wonderful digital printing images for large format picture advertisements. In virtue of the high classic quality and best sales service, nowadays PVC Flex is playing an important role in signage & Banner Advertising industry. Flex is a sheet of polythene widely used to deliver high quality digital print for outdoor hoardings and banner, mainly printed by large color plotters in CMYK mode. These prints are efficient, Low-cost and durable substitutes of hand painted hoarding and hand written banner. Laminated Backlit flex products are widely used for indoor and outdoor advertisement. Its surface has fine ink absorption which is compatible for all solvent-based printers such as Vutek, Nur, Scitex, etc. With special treatment, the products have a good property of anti-microbial and anti-aging. Backlit flex is a good translucent media material design for backlit displays which perform a high printing quality while printing a single strike image. Its certain finishing treatment makes ideal performance. This market is booming with 25-30% annual growth and is worth around Rs 500-600 crore. PVC is the third-most-used plastic or polymer petrochemical, after polyethylene and polypropylene. Depending on the manufacturing process or polymerisation, there are two types of PVC. Suspension is plain or rigid PVC, used for construction works, while emulsion or paste PVC is used in coating and blending applications. PVC flex is an end-product, used in tarpaulins, canvas and printing. Thus, due to demand it is a good project for entrepreneurs to invest.
Plant capacity: PVC Flex Banner (Frontlit/Backlit) 440 g/m2:20 MT/Day •PVC Flex Banner Vinyl 440 g/m2:5 MT/DayPlant & machinery: Rs 550 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 1196 Lakhs
Return: 27.00%Break even: 50.14%
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Plastic Waste Recycling Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Waste is now a global problem, and one that must be addressed in order to solve the world's resource and energy challenges. Plastics are made from limited resources such as petroleum, and huge advances are being made in the development of technologies to recycle plastic waste among other resources. Mechanical recycling methods to make plastic products and feedstock recycling methods that use plastic as a raw material in the chemical industry have been widely adopted, and awareness has also grown recently of the importance of Thermal recycling as a means of using plastics as an energy source to conserve petroleum resources. Plastics have their impact on the environment through all stages of their existence from manufacture, to utilization and disposal. Manufacturing requires significant quantities of fossil fuels, a non-renewable resource. Burning of plastic releases smoke which contaminates the environment. The smoke contains small particulates, hazardous substances and green house gases. The disposal of plastics products also contributes significantly to their environmental impact. Most plastics are not biodegradable and can persist in the environment for many years. Plastics can cause blockage of drainage and sewage systems resulting in water logging, flooding and spread of water born diseases. With more and more plastics products, particularly packaging, being disposed of soon after their purchase, the landfill space required by plastics waste is a growing concern. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Aadi Industries Ltd. • Electro Polychem Ltd. • K S M Exports Ltd. • Khaitan Mercantile Ltd. • Petro Plast Industries Ltd. • Promising Exports Ltd. • Rishi Techtex Ltd. • Shree Datta Inds. (India) Ltd. • Shyam Textiles Ltd. • Suprapti Plastics Ltd. • Tarajyot Polymers Ltd. • U I C Udyog Ltd. • V H C L Industries Ltd.
Plant capacity: Plastic Granules 4500 Kgs/DayPlant & machinery: Rs 43 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 219 Lakhs
Return: 26.00%Break even: 64.52%
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Rigid Polyvinyl Chloride(RPVC) Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PVC pipes are made out of a material known as polyvinyl chloride, a durable, strong plastic-like substance. Pipes are constructed from this material and used in various applications from plumbing to construction. The pipe is designed to be universal. All pipes are designed around specific requirements to ensure that multiple pipe sections will fit together. The ends of the pipe can either be smooth or grooved (similar to a screw). Additionally, there are several different pipe sizes ranging from very small (one-fourth inch) to very large. Currently, PVC piping counts for the majority of plumbing in the U.S. and is the preferred standard for new construction. Rigid PVC Pipes are fast replacing the conventional metal pipes in many applications. Use of PVC pipes as electrical conduits is well accepted in household and industrial activities. PVC conduits have been accepted by all Electricity Boards. PVC pipes of different diameters have gained wider acceptance for water supply. Their light weight, low cost, easy installation, non corrosiveness, high tensile strength to withstand high fluid pressure make them ideal for number of purposes. They also offer resistance to most of the chemicals and have excellent electrical and heat insulation properties. Therefore, it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Aravali (India) Ltd. • Assam Roofing Ltd. • Kisan Extrusions Ltd. • Narmada Macplast Drip Irrigation Systems Ltd. • Prakash Industries Ltd. • Prime Petro Products Ltd. • Raj Irrigation Pipes & Fittings Ltd. • S R P L Ltd. • Sudhakar Polymers Ltd. • Vishal Pipes Ltd.
Plant capacity: Rigid Polyvinyl Chloride (RPVC) Pipes : 4.8 MT/DayPlant & machinery: Rs 85 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 292 Lakhs
Return: 25.22%Break even: 66.90%
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Blood Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Blood bag is a disposable bio-medical device used for collection, storage, transportation and transfusion of human blood and blood components. The system consists of a single or multiple bag connected with tubings, needle, needle cover, clamp etc. The Blood Bags are made of plastic-material, which are compatible with blood. The introduction of flexible PVC bags for the storage of blood and its components totally replaced the use of glass bottles because of its numerous advantages. Blood bags enable better separation of blood components in a more sterile manner and safer transfusion of components. This has led to increasingly wider use of blood component therapy than whole blood use, thus enabling more effective use of the scarce donor blood that is available. Blood Bags can successfully replace the use of glass bottles for collection storage, transportation and transfusion of blood and blood components since bottles require exhaustive cleaning, rinsing and autoclaving procedures and there are chances of breakage at any stage. Further, use of disposable bags eliminates the possibility of any contamination. Blood bags contain an anticoagulant solution and a red blood cell preservative solution, and are used in blood banks which both collect donor blood and separate blood components. Blood bags are made from imported, medical grade PVC granules & sheets in Class 10000 Clean room environments. Increase in the healthcare facilities will further act as a driver for the growth of medical devices sector in India. The blood bag market is expected to grow further in the coming years owing to continuous developments and rising demand for better blood collection technology. As a whole it is a good project for new entrepreneurs to invest.
Plant capacity: 10000 Nos./DayPlant & machinery: Rs 176 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1106 Lakhs
Return: 25.24%Break even: 69.15%
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HDPE/PP Bags - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Woven fabric is a textile formed by weaving. It is produced on a loom, and made of many threads woven on a warp and a weft. Woven polypropylene/HDPE bags or simply woven PP/HDPE bags are considered to be the toughest packaging bags, widely used to pack materials for grain, milling and sugar industry. HDPE/PP oriented strips are becoming increasingly popular in India & have caught the eye of many end users for their requirement of packing materials. They have become popular on account of their inertness towards chemical, moisture & excellent resistance towards rotting & fungus attack. They are non toxic. Lighter in weight & have more advantages than conventional bags. PP/HDPE woven sacks laminated with LDPE/PP liner have wider applications. HDPE woven sacks are much stronger & can withstand much higher impact loads because of HDPE strips elongation at break is about 15-25% as compared to 30% of Jute. These sacks are much cleaner & resist fungal attack. Jute prices are very unstable in the market since Jute is an agriculture product. These sacks have many advantages over other conventional sacks materials & are quite competitive in price. HDPE/PP Woven bags ideally suitable for Building Materials, Cement, fertilizers, Urea, Potash, plastic, polymers, plastic pellets, etc. Food grains: Rice, Wheat, Pulses, Tea, Coffee, Beans, Peanuts, Sand, Sugar. Chemicals: Pigments, Dyestuffts, oxides, barytes, alumina, hydrates, ores, gypsum, feldspar, mica, Lime, limestone, Woven Packaging Fabrics, Woven bags and fabrics are often used as an industrial packaging material. The packaging bags and fabrics are available mostly in HDPE (High Density Polythene) and PP (Polypropylene). Depending on end use these are either laminated, or supplied without lamination. These materials are valuable for applications in many different industries. Any entrepreneur venture into this field will be successful. Few Indian Major Players are as under • Abdos Polymers Ltd. • Ashok Polymers Ltd. • Dalmia Laminators Ltd. • Emmbi Industries Ltd. • Ganpati Plastfab Ltd. • Gujarat Raffia Inds. Ltd. • Indra Industries Ltd. • Jajodia Industries Ltd. • Karnavati Alfa Intl. Ltd. • Karur K C P Packkagings Ltd. • Magnum Polymers (India) Ltd. • Neo Corp Intl. Ltd. • Polyspin Exports Ltd. • Primo Pick N Pack Pvt. Ltd. • Salguti Industries Ltd. • Shankar Packagings Ltd. • Shiv International Ltd. • Smitabh Intercon Ltd. • Stanpacks (India) Ltd. • Timespac India Pvt. Ltd.
Plant capacity: 300000 Nos/DayPlant & machinery: Rs 396 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1231 Lakhs
Return: 29.76%Break even: 57.26%
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Plastic Optical Lenses - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Optical Lenses are optical components designed to focus or diverge light. Optical Lenses, which may consist of a single or multiple elements, are used in a wide variety of applications from microscopy to laser processing. Many industries utilize Optical Lenses, including life sciences, imaging, industrial, or defense. As light passes through a lens, it is affected by the lens’ profile or substrate. A Plano-Convex (PCX) or Double-Convex (DCX) lens causes light to focus to a point, while a Plano-Concave (PCV) or Double-Concave (DCV) lens causes the light traveling through the lens to diverge. Achromatic Lenses are ideal for applications requiring color correction, while Aspheric Lenses are designed to correct spherical aberration. Germanium (Ge), Silicon (Si), or Zinc Selenide (ZnSe) lenses are ideal for transmitting the Infrared (IR) spectrum, while Fused Silica is well suited for the Ultraviolet (UV). A lens is a transmissive optical device that affects the focus of a light beam through refraction. A simple lens consists of a single piece of material, while a compound lens consists of several simple lenses (elements), usually along a common axis. Lenses are made from transparent materials such as glass, ground and polished to a desired shape. A lens can focus light to form an image, unlike a prism, which refracts light without focusing. Devices that similarly refract radiation other than visible light are also called lenses, such as microwave lenses or acoustic lenses. Most lenses are spherical lenses: their two surfaces are parts of the surfaces of spheres. Each surface can be convex (bulging outwards from the lens), concave (depressed into the lens), or planar (flat). The line joining the centres of the spheres making up the lens surfaces is called the axis of the lens. Typically the lens axis passes through the physical centre of the lens, because of the way they are manufactured. Lenses may be cut or ground after manufacturing to give them a different shape or size. The lens axis may then not pass through the physical centre of the lens. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bausch & Lomb Eyecare (India) Pvt. Ltd. • G K B Ophthalmics Ltd. • G K B Vision Ltd. • Indo-American Optics Ltd. • Prime Ophthalmic Products Pvt. Ltd. • Techtran Ophthalmics Pvt. Ltd. • Techtran Polylenses Ltd.
Plant capacity: 60,000 Pairs/DayPlant & machinery: Rs 1026 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 2211 Lakhs
Return: 26.00%Break even: 45.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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