Pipes and Tubes

Pipes and tubes are an important part in our surrounding. Pipe of all types and sizes is critical in building, construction, chemical, energy, and other industrial applications. The pipe and tubes industry is expected to experience considerable change and varying growth rates in these uncertain economic times. The global export market of the steel pipes is stated to be close to $27 billion a year with the US, Western Europe, Australia, and Japan being the biggest importers. India is one of the major exporting nations including Indonesia, Malaysia and Thailand.

Steel pipe industry in India consists of firms mainly engaged in manufacturing seamless or welded steel pipes or tubes or ferrous metal pipe or tube fittings. Growing oil and gas demand across the world and the zeal with which oil companies are investing on adding pipeline infrastructure promise higher revenues for Indian steel pipes makers. A huge pent-up demand for pipes has cropped up over the last few months. For the refining industry, pipes are the most economical way to transport oil and gas.

Considering the quantum and nature of consumption, the major end-uses of seamless tubes/pipes have broadly been classified under the following heads: Oil and gas exploration, tool jointing material, refinery, anti-friction bearing industry, industrial boilers, anti-friction bearing industry, power boiler industry, automobile, earthmoving machinery, fertilizers, miscellaneous industries etc.

The building & construction industries along with the oil & gas sector are the major market places for pipe. With the construction market booming and further development of new markets http://konac.kontera.com/javascript/lib/imgs/grey_loader.gif

for steel pipes ranging from commercial framing to water pipes, the future of steel tubing industry certainly looks bright. Significant consolidation and rationalization of excess capacity has occurred in some segments, while cost containment and improved process and quality control measures have led to productivity gains and quality improvements across the entire pipe industry.
The five major steel producers in India include Steel Authority of India (SAIL), Tata Iron and Steel, Jindal Vijaynagar Steel (JVSL), Essar Steel and Ispat Industries.

The coming years will see production of more petroleum products and electrical energy are expected to pick up to meet the domestic demand and sustaining future supplies which would require heavy investment in E&P activities and power projects which would drive the demand for seamless pipes and tubes. In order to exploit the full potential of the domestic as well as overseas markets, the Indian pipe manufacturers should focus on continuous quality. Apart from that the feasibility of infrastructure projects in ports, roads, airports and railways with private-sector majority ownership is already in the pipeline.

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Steel Tubes From Scraps And P.V.C. Pipe With 5mw/Hr. Captive Power Plant

Steel tube and P.V.C. pipes are largely used in the commercial, industrial and agricultural field. In agricultural field PVC pipes are largely used when M.S. tubes have slightly uses. These pipes has very good demand not only in India but globally. Adding the captive power plant with this unit will be beneficial. The entrepreneurs who want to venture into this field will be successful.
Plant capacity: 280 MT/ Day Steel Tubes120 MT/ Day PVC Pipes 5MW/Hr. Captive Power PlantPlant & machinery: Rs. 2415 Lakhs
Working capital: -T.C.I: Rs. 4316 Lakhs
Return: 41.27%Break even: 63.16%
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Mild Steel Flat bar, Square Bar, Pipe and Tubes

Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: N/ABreak even: N/A
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Tube Making for Umbrella

There required large amount of hot rolled or cold rolled coils and strips for manufacturing of steel tubes. One of the major use of this tube is for making umbrella tube. A fair market for umbrella is available in India. Therefore, the consequent demand of umbrella tubes is also very satisfactory. Very little environment pollution problem can be arised which can be controlled by proper treatment. As a whole umbrella tube making is profitable one in small scale industrial items. There is no import of this product but has potential for export. As a whole, this project is good and any new entrepreneur may enter in this sector.
Plant capacity: 400 Kgs /DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 15 LakhsT.C.I: Rs. 41 Lakhs
Return: 45.54%Break even: 47.81%
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Paper Cones & Tubes

The main user of paper cones and tubes are textile industry, adhesive and insulating tape industry. With the rise in demand and growth of textile and synthetic yarn industry, paper cones and tubes have increased in demand. Tubes are widely used in packaging. It has been estimated that an adhesive tape manufacturing unit consumes around 40 ? 50 tons of tubes per month whereas a yarn spinning plant consumes 150 to 160 tons of paper tubes on an average. The overall demand for paper cones and tubes has increased very rapidly. Due to the sophistication in official stationary items, use of adhesive tubes has increased the demand for paper tubes. Their use has recorded appreciable growth, which will further rise in future. A good investment for entrepreneur.
Plant capacity: 10,000 Nos./ DayPlant & machinery: -
Working capital: -T.C.I: -
Return: 16.35%Break even: 69.73%
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PVC Pipe Fittings

PVC pipe fittings are integral and essential parts of PVC piping system. They are required wherever PVC pipes are used. The efficiency of various PVC pipe systems depends largely upon the quality of the fitting used in the pipe assembly. The most commonly used PVC pipe fittings are sockets, tees, elbow, bends, joints etc. PVC pipes are fast replacing the conventional metallic pipes in many application such as electrical conduits, irrigation, sanitary fittings, portable water etc. They are also used in tube wells and due to their chemical resistant properties they find application in chemical plants too. There is good scope for this project.
Plant capacity: 2.5 MT/DayPlant & machinery: Rs. 40 Lakhs
Working capital: Rs. 129 LakhsT.C.I: Rs. 224.0 Lakhs
Return: 33.26%Break even: 49.33%
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Seamless M. S. Tubes & Pipes

Seamless M. S. pipes and tubes products may be made better or electric welding formed skelp, piercing, extrusion. Piercing and extrusion methods are used for seamless tubing which is used in high-temperature and pressure applications as well as for transporting gas and chemical liquids. Seamless steel pipe up to 400 mm in diameter has been manufactured. Extruded tubes are also used for gun barrels, since the process can be adapted to internal configurations such as rifling and grooves. But welded pipe is the most common and is used for structural purposes, posts and for conveying gas, water and wastes etc. The electric welded pipe is used primarily for pipelines carrying petroleum produces for water. There will be bright future for new entrepreneurs or the expansion of the existing
Plant capacity: 800 Kg/DayPlant & machinery: 8 Lacs
Working capital: 24 LacsT.C.I: 56 Lacs
Return: 21.00%Break even: 50.00%
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HDPE Corrugated Pipe

Whether you are aware of it or not, Plastics play an important part in your life. Plastics versatility allow it to be used in everything from car parts to doll parts, from soft drink bottles to the refrigerators they get stored in. It can be widely used in the drainage and sewerage piping of municipal construction, Irrigation engineering for farmland, irrigation networks, water supply and drainage flooded fields, fluid conveying in chemical and mineral industries, Piping in factories, sewerage treatment plants and other public places. HDPE having density of 0.94 or more is one of the very important polymers for various applications in the field of various liquid and flexible products. It is used at present in woven sacks, injection mouldings, blow mouldings, pipes, mango filament yarn, films, etc. The production of HDPE in India started by polyolefin Industries Ltd. in 2005 with the installed capacity of 9,70,201 tonnes. There is very goods scope for new investment.
Plant capacity: 623 Meter/DayPlant & machinery: 288 Lakhs
Working capital: -T.C.I: 21700 Lakhs
Return: 80.00%Break even: 13.00%
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ERW Steel Conduit Pipes (Black Pipes)

Conduit pipe is a product through which electric wiring is passed in order to keep it safe. It is manufactured from hot rolled or cold rolled sheets. It is used in cycle industry and for lower end applications such as plumbing, in irrigation projects and low fluid pressure applications. Most of the manufacturing these pipes are situated in northern markets like Tisco, Rajinder Pipes etc. Thus the players who have or likely to set up units in the west and south will have an advantage in terms of lower capacities and freight cost.
Plant capacity: 15.00 MT/day Plant & machinery: Rs. 1 Crores
Working capital: -T.C.I: Rs. 6 Crores
Return: 58.00%Break even: 35.00%
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Plastic Collapsible Tubes For Tooth Paste, Cream, Gel, Cosmetics & Pharmaceutical

Collapsible tubes are very popular product and are made from plastic. It is a consumable item. These tubes can be beautifully printed in multicolour in which have better eye appeal. A large number of cosmetic products, medicines, toothpaste and other consumer goods are available in attractive multicolour printed collapsible tubes. Many other items can be introduced in these tubes. Toothpaste has made considerable progress in last few years. The entire domestic requirement is met by indigenous manufacturers. These plastic collapsible tubes due to their qualities have become very popular. The industry has made rapid progress in last few years and the demand of packing products has also increased. So there is good scope for new entrants.
Plant capacity: 72000 Nos./DayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 124 Lakhs
Return: 29.00%Break even: 50.00%
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API Tube

Piping may represent as much as 25% of the cost of a chemical process plant. The economics depends heavily on the pipe size and fabrication techniques employed. Heat tracing for insulated pipes is generally only required for the period when the material in the pipe is not flowing. Industrial heat tracing systems are generally fluid systems or electrical systems. Steel pipelines are extremely important for oil and gas industry. The use of steel provides standard for pipe suitable for use in conveying gas, water and oil in both the oil and natural gas industries. There is large demand of API tube in the petroleum refinery and petrochemical industries. On the basis of increases of petroleum industries, it can be concluded that there is demand growth of A.P.I tube must be 10%. It has demand through out the world. So, there is fair scope of API tube manufacture and new entrepreneurs can enter into this field.
Plant capacity: 300000 Nos./DayPlant & machinery: 54 Lakhs
Working capital: -T.C.I: 195 Lakhs
Return: 46.00%Break even: 57.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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