Food Processing and Agriculture Based Projects, Snack Food, Frozen Food, Agro Processing Technology, Processed Food, Instant Food, Food Industry, Food Preservation, Canned Food, Packed Food, Ready to Eat Food, Cereal Food, Pickle, Grain Milling

India has a major agribusiness sector which has achieved remarkable successes over the last three and a half decades. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. The industry consists of segments like processed fruits and vegetables, cereal based products, dairy products, meat, poultry and fishery products, beverages and confectionary. The global processed food market is estimated at $3.2 trillion. The Indian food market is estimated at $182 billion. Food processing industry in India is growing at 14% annum.The total food production in India is likely to double in the next ten years and there is an opportunity for large investments in food and food processing technologies especially in areas of canning, dairy and food processing, specialty processing, packaging, frozen food or refrigeration and thermo Processing. Fruits & vegetables, fisheries, milk & milk products, meat & poultry, packaged or convenience foods, alcoholic beverages & soft drinks and grains are important sub-sectors of the food processing industry. Health food and health food supplements are another rapidly rising segment of this industry which is gaining vast popularity amongst the health conscious. Coming to the snack food sector, application of modern technology has helped in enriching the quality of produce. It has tremendous growth opportunities in the country. Growing population, rapid urbanization, changing consumer preferences etc are expected to keep the demand increasing in future too. With a well-integrated supply chain and a good marketing strategy, a tremendous opportunity lies for snack food industry in India.

India's food processing industry is expected to benefit from this and grow to around $260-billion from the present USD 200-billion in the next 6-years, according to industry expert. It is estimated that potential for processed foods is estimated to reach from Rs 8,200-billion in 2009-10 to Rs13, 500-billion by 2014-15. India produces 41% of the world's mangoes, 30% of cauliflowers, 28 per cent of tea, 23% of cashews, 36 per cent of green peas and 10% of onions.The Indian diary sector is around $ 62 b and will grow to $108 b. The Indian food production is estimated at 500 million tonnes and food processing industry has immense potential.India is a large and growing market for food products as it is growing at about 1.6%annum. On the global food sector, the food products industry is expected to reach $3,137.2-billion by 2011.

In India, only 6% of total agro output of India is currently processed as against 80% in some developed countries leaving a large potential to be tapped in this sector.

The Indian government has formulated a Vision 2015, to triple the size of the food processing industry, from the current $ 70 b to around $ 210 b, enhancing her global share to 3%, increasing value addition to 35%, from the current 20% and raising the level of processing of perishables to 20%.The most promising sub-sectors includes -Soft-drink bottling, Confectionery manufacture, Fishing, aquaculture, Grain-milling and grain-based products, Meat and poultry processing, Alcoholic beverages, Milk processing, Tomato paste, Fast-food, Ready-to-eat breakfast cereals, Food additives, flavors etc.

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PACKAGED DRINKING WATER, SODA WATER AND PET BOTTLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now-a-days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas is getting accustomed to bottled water paying handsome prices. Soda water is water which is carbonated and thus made bubbling by the addition of carbon dioxide gas under pressure. Soda water is sometimes used to dilute strong alcoholic drinks, e.g. cocktails such as a whisky and soda, or Campari and soda. It can also be drunk on its own. Soda water gets its name from the sodium salts it contains, said 'salty' compounds adding a distinct and pleasurable quality to many beverages of the alcoholic and non-alcoholic type. PET is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players – Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced Bisleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at Cheerio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as "food" and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. There is a good scope and good market potential for new entrepreneurs to venture into this field. Cost Estimation:
Plant capacity: Drinking Water – 17280000 Nos. Bottles (1 Ltr.)/Annum,Soda Water – 1008000 Nos. Bottles (600 Ml)/Annum,Drinking Water Jar – 720000 Nos. Jar (20 Ltr.)/AnnumPlant & machinery: 403 Lakhs
Working capital: -T.C.I: Cost of Project : 695 Lakhs
Return: 44.00%Break even: 60.00%
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GOOD FUTURE PROSPECTS FOR SUGARCANE JUICE IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugarcane juice is a natural beverage that is delicious and cheap. Sugarcane has been satisfying thirsty palates for centuries together. It's not a drink of the elite class, which is why it's an 'all people's drink'. Freshly extracted sugarcane juice is a very popular drink in India and is available at most small street stalls, often sold alongside other popular beverages. The major problem encountered is the lack of hygiene during crushing operation resulting in the contamination of the juice with a heavy load of micro-organisms which arises due to improper cleaning of the sugarcanes and handling of the finished product. Presently, the juice is being extracted using hand or power operated crusher which cannot be stored for a couple of hours due to its fast deteriorating quality. Sugarcane juice is quite nutritious as it contains natural sugars, minerals like iron, magnesium, phosphorous, calcium and organic acids e.g. malic acid, succinic acid, acotinic acid, amino acid, protein, starch, gums, waxes, non-sugar phosphatides, thus imparts health benefits to the consumers. Sugarcane contains 18-20% solids. The juice produced is served under very unhygienic conditions and hygiene conscious public does not opt for sugarcane juice. Hygienically produced and packaged sugar cane juice could find use as other soft drinks and has good potential market as the juice is nutritious. The sugarcane juice preserved and packed in aseptic packing and bottle has a good storage life and is available during off-season also. The juice is available in many flavors including classic plain, mint, ginger, lemonade, pepper, sweet & salt etc. Sugarcane juice is a high-energy drink that is natural, sweet and is a healthy alternative to refined sugar added drinks. It quickly replaces lost energy in the most arduous of circumstances. It is a flavorful drink on its own and also popular with a twist of lemon and can be mixed with any other juice to produce cocktails high in carbohydrate and vitamins. In India, sugarcane is the primary raw material required for production of sugar. Sugarcane, a very long duration crop, is planted during January-February and July-August period in south India, while during February-March and October-November period in north India. The crop is harvested during October-September. During the period 2000 to 2009, the average yield of sugarcane came down from 70 MT per hectare to 60 MT per hectare. In Tamil Nadu, average production is 135 MT per hectare, whereas in Madhya Pradesh it is less than 40 MT per hectare. Sugarcane production is expected to increase by 10 % to over 300 million tonnes in the 2010-11 crop years. This is on account of improved cane acreage and better yield. Meanwhile, in the 2009-10 crop years, sugarcane production stood at 274 million tonnes. Sugarcane is planted round the year and the crop is harvested during October-September. Sugarcane output, however, would be more than 300 million tonnes in 2010-11 crop years. Moreover, new varieties of sugarcane are promising yield raises to 65 tonne per hectare from 55 tonne per hectare in India's top 2 cane growing states namely Uttar Pradesh and Maharashtra. If the monsoon rains are normal, India's sugar output may increase to 24-25 million tonnes in 2010-11 crop years according to Managing Director Vinay Kumar of National Federation of Cooperative Sugar Factories (NFCSF). The market for branded fruit-based drinks (Maaza, Frooti, Slice and others), nectar drinks (Real and Tropicana) and others is placed at Rs 8 billion. Of this Rs 6 billion is the market for fruit-based drinks and nearly Rs 2 billion is for fruit nectars. Besides, there is a large segment of kiosk vendors, especially in the urban areas, whose size is estimated at between Rs 8 and Rs 10 billion. The overall market for fruit juices of all types would thus be around Rs 18 billion. Aseptic packaging systems have fundamentally changed the handling of sensitive liquid foods. Distribution and storage no longer require refrigeration, with the result that the shelf life of the package contents is considerably extended. The need for aseptic packaging is rapidly increasing and the system has proved to be invaluable in the distribution of milk and other products. Aseptic package has not only to protect the product but also to maintain the quality of the product. Aseptic packaging systems have played a vital role in providing people all over the world with essential nourishment. Fresh sugarcane juice packed under hygienic conditions is available on the shelf. The concept of sugarcane juice in aseptic packing is not new worldwide, but in India, a very few players are there. Thus, there is a good scope and good market potential in this field. Any new entrepreneur should venture in this sector.
Plant capacity: -Plant & machinery: --
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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ETHANOL FROM RICE, RICE STRAW, RICE HUSK, RICE BRAN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Ethanol productions from cellulosic materials offer a solution to some of the recent environmental, economic, and energy problems facing worldwide. Nationally, energy costs are on the rise and forecasts of petroleum supply disruptions are once again making news. People are not immune to these events & feel the impact of rising energy prices every time they purchase gasoline, diesel or other petroleum products. Cereal straw, one of the most abundant renewable lignocellulose resources which possess valuable components, has gradually become the research hot spot as a promising substitute for both the fossil fuel resource & petroleum based industry with the increasing calling for bio-fuel and green chemistry. Fermenting sugars produces ethanol. Lignocelluloses materials such as agricultural, hardwood & softwood residues are potential sources of sugars for ethanol production. Ethanol from Rice Straw is manufactured by fermentation. The word fermentation referred originally to the anaerobic metabolism of organic compounds by micro organism compounds simpler than the starting material the modern definition is that of any microbial action controlled by man to make useful product. Some of the substances produced from carbohydrates on a commercial scale by anaerobic microbial metabolism include ethanol and lactic acid. The most important consideration in industrial fermentation is the selection of the proper micro organisms. This choice must provide suitable stability of the process, where upon the engineering and development aspects of process design may initiated. Stock cultures of micro organisms useful in industrial fermentations are usually maintained by the manufacturer, and less frequently in commercial collection or collections at academic or government laboratories. The ethyl alcohol is used as a blend with petrol and the potential for chemicals is being tapped in India. Many of these chemicals are now being made on a much larger scale from petroleum fractions or natural gas liquids. But the advantage of using ethyl alcohol is that the processes are simple, efficient and workable at a smaller capacity level in plants distributed all over the country and not concentrated in centralized complexes. While the technical possibility of chemical conversion of ethyl alcohol is wide, there is need to choose specific items where the advantages exist. India has emerged as the largest user of ethyl alcohol for chemicals over the past three decades. Ethyl alcohol derived from sulphite pulpine plants served as a base for limited quantities of select chemicals in Norway and Sweden in the immediate post-war years and ethyl alcohol derived from molasses was also used for chemicals in the U.K. at that time. In fact, the early production of polyethylene was based on ethyl alcohol in the U.K. France too was exploiting the ethyl alcohol route to chemicals. The U.S. installed a big plant for making synthetic rubber from the two intermediates, styrene and butadiene, derived from ethyl alcohol produced from corn (starch). But the end of the war led to it being closed down. The era of petroleum-derived chemicals, mostly using ethylene and propylene, began in the late Fifties and early Sixties displacing ethyl alcohol as feedstock. Ethyl alcohol ended its tenure as a chemical feedstock in Europe but emerged as a fuel for automobiles in Brazil and in the U. S. Brazil also took up alcohol-based chemicals in a limited way and is now lagging behind India in this area. The U.S. and Europe have little of ethyl alcohol as base for chemicals. Other sugar producing countries such as Cuba, Thailand and Malaysia have not entered this field. The main factor is the large demand and scale of operations, where a petroleum-base dominates. There is a good opportunity and scope for new players to venture into this field. Few Indian Major Players are as under: Amar Alcoholi Ltd. Andhra Sugars Ltd. Ashok Organic Inds. Ltd. Athani Farmers' Sugar Factory Ltd. Bajaj Hindusthan Ltd. Balrampur Chini Mills Ltd. Dalmia Cement (Bharat) Ltd. Dharani Sugars & Chemicals Ltd. Dwarikesh Sugar Inds. Ltd. Empee Sugars & Chemicals Ltd. Gangamai Industries & Constructions Ltd. Globus Spirits Ltd. Godavari Sugar Mills Ltd. Hanil Era Textiles Ltd. Harita-N T I Ltd. India Glycols Ltd. Jeypore Sugar Co. Ltd. K C P Sugar & Inds. Corpn. Ltd. K M Sugar Mills Ltd. Kanoria Chemicals & Inds. Ltd. Kirlampudi Sugar Mills Ltd. Kothari Sugars & Chemicals Ltd. Laxmi Organic Inds. Ltd. M A C Agro Inds. Ltd. [Merged] Maruti Organics Ltd. Mcdowell & Co. Ltd. [Merged] National Industrial Corpn. Ltd. Natural Sugar & Allied Inds. Ltd. Pioneer Distilleries Ltd. Purti Power & Sugar Ltd. Radico Khaitan Ltd. Rajshree Sugars & Chemicals Ltd. Riga Sugar Co. Ltd. Sakthi Sugars Ltd. Shree Renuka Sugars Ltd. Southern Agrifurane Inds. Ltd. Sri Sarvaraya Sugars Ltd. Swarup Vegetable Products Inds. Ltd. Tilaknagar Industries Ltd. Ugar Sugar Works Ltd. United Spirits Ltd. Vijayshree Chemicals (India) Ltd. X L Telecom & Energy Ltd. Yeast Alco Enzymes Ltd.
Plant capacity: 9000 Kls./AnnumPlant & machinery: 1092 Lakhs
Working capital: -T.C.I: Cost of Project : 2201 Lakhs
Return: 43.00%Break even: 43.00%
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MISHRI (SUGAR CANDY) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Candy Sugar, (or sweet diamonds as it is popularly called or mishri) is sparking white big crystal sugar obtained by cooling supersaturated sugar solutions. Its large crystals not only are pure but are also very attractive. The English word "candy" derives from Arabic "qandi," meaning something made with sugar. Candy, specifically sugar candy, is a confection made from a concentrated solution of sugar in water, to which flavorings and colorants can be added. Candies come in numerous colors and varieties and have a long history in popular culture. In India the large crystalline form of sugar is called “Mishri”. The word “Mishri” comes from Chinese, originally Mi-Sha-Li, "sweet-pebble-glassy," a sweet crystalline (glassy) substance the size of pebbles. Candy Sugar has its origins in India and Persia. Arabic writers in the first half of the 9th century described the production of candy sugar. Crystals were grown as a result of cooling supersaturated sugar solutions. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liqueurs. It is loved by both kids and grownups; this rock candy makes a good substitute for dessert after meals. You may be served "saunf" (fennel seeds and sugar crystals after lunch and dinner in hotels). In ayurveda, when medicine contains sugar, this sugar or its powder is to be used when making medicines. If you taste refined sugar (ordinary sugar used while making tea/coffee) and the candy sugar you will realize the difference. Candy sugar contains some minerals which are compatible with milk. Candy sugar has more satisfying taste. The reason is slow crystallization which takes place gives slightly more ordered structure. Eating small amounts of sugar is considered good. It allows ingestion of slightly toxic medicines, which will be vomited otherwise. Honey also shares this property. With some fats and proteins, sugar adds fertility property. Such sweets are generally used as "Prasadam" in temples. Sugar plays two very significant roles in relation to food security. First of all, sugar as a food crop may be considered an inexpensive and abundant source of calories and thus important in the fulfillment of basic human energy requirements. Secondly, sugar plays an important economic role in generating income, employment and export earnings. Sugar is typically one of the most significant contributors to dietary energy supply. In fact, sugar is the third most important source of per caput dietary energy supply (DES) after cereal products. And it is a relatively inexpensive food. The cost of calories from sugar is about 15 percent less than that from cereals. At the global level, sugar, including non-centrifugal sugars, currently contributes more than 8 percent of total caloric intake, after cereals (52 percent) and oils (10 percent). Given the global population balance, these percentages closely reflect the situation in developing countries where sugar accounts for nearly 8 percent of total caloric intake, after cereals (57 percent) and oils (9 percent). The candy sugar has a good market potential in India. Candy sugar is both known for centuries for its therapeutic applications and it also makes a good substitute for dessert after meals (fennel seeds and sugar crystals after lunch and dinner in hotels). The Indian hotel industry is on a roll. India’s share in international tourism and the hospitality market is expected to increase over the long term. New budget and star hotels are being set up in the country. Many foreign hospitality players are heading towards Indian markets. The hotel industry in India is going through an interesting phase. Hence the demand for such product will definitely increase. There is a good scope for new entrepreneurs to venture into this field.
Plant capacity: 900 MT/AnnumPlant & machinery: 43 Lakhs
Working capital: -T.C.I: 202 Lakhs
Return: 49.00%Break even: 40.00%
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INSTANT NOODLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Instant noodles is a ready to cook and serve snack food which has become very popular in India in the recent years after its introduction on mass scale of M/s. Food Specialities Ltd, New Delhi under the brand name "Maggi". The manufacture of instant noodles in Japan was developed in 1952. Today nearly 8,000 million packs per year are produced for domestic and export use. Meanwhile noodle manufacturing machines have become fully automatic, compact with high speed and effectiveness. Instant noodles are manufactured in two kinds, namely, seasoned noodles and plain noodles with soup bag. The former must contain a seasoning liquid and highly humid glutinous wheat is used to prevent weakness in stickiness. The latter requires a white colour as its first prerequisite rather than stickiness. Thus wheat powder containing ash content of 0.3 - 0.45% is used as the raw materials. Noodles are defined as the products which are formed in ribbon shape and which contain not less than 5.5% by weight of the solids of egg or egg yolk as a percentage of the total solids of the noodle product. Along with the main material of wheat flour, carbonic salt water, common salt, soft water and other additives are required for the mixture. Carbonic salt water, K2CO3 or Na2CO3 is also an important additive, giving the noodle special stickiness, elasticity, smoothness and good taste. The urgency for the development of nutritionally balanced protein foods which would be within the reach of a substantial portion of the population in a country like India can hardly be over-emphasized. Since in early 1980's, a wide variety of processed foods have entered the market with a view to make the food available in convenient form. These include, ready to eat extruded foods, pasta products like macaroni, vermicelli and noodles ready to serve beverages fruits juices and concentrates, traditional foods such as papad and roti, instant mixes and blended masala, dairy products, coffee, tea and instant beverages from these, Soyabean-based beverages and textured vegetable proteins, frozen dinners and fast foods. Instant noodles have become a popular food in many parts of the world, though they have undergone changes in flavor to fit local tastes. The size of the packaged food market in India is estimated at $10 billion and is expected to reach $20 billion by 2014, while the share of packaged food in the food and grocery market is expected to touch 5 per cent by the same time. The instant noodle market estimated to be valued at Rs 5.5 billion and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods and International Best foods. As Indian Market is Brand conscious, other competitors are coming up with more Indianised brand of products. The growing package and canned food market in India at 15% annually provides a huge market potential for new players in this sector. There is an ample space and good market potential for new entrepreneurs in this field. ?
Plant capacity: 2250 MT/AnnumPlant & machinery: 122 Lakhs
Working capital: -T.C.I: 600 Lakhs
Return: 38.00%Break even: 41.00%
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INSTANT GINGER POWDER DRINK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Ginger is one of the oldest and most important spices used in different kinds of food preparation. Ginger possesses a warm pungent taste and a pleasant odor, hence it has a wide use as a flavoring in numerous food preparation, beverages, ginger bread, soups, pickles and many soft drinks. There are two general types of ginger viz. fresh green ginger used for the preparation of candied ginger (in sugar syrup) and dried or cured ginger applied in the spice trade, for extracts, oleoresins and for the distillation of its volatile oil. The main application of the ginger oil is in confectionery, beverages, and baked products. An instant beverage powder with non-polymer catechins contained at high concentration has improved flavor and taste owing to reductions in bitterness and astringency, and also provides improved flavor and taste and improved stability in external appearance after reconstituted into a beverage. The instant beverage powder contains the following ingredients (A) and (B): (A) from 0.5 to 20.0 wt % of a purified product of green ginger extract powder. Instant Ginger Drink with Creamer made from fresh young roots, peeled and sliced, cooked in heavy sugar syrup, and then air dried. After the process, it mixed with creamer for taste variant. The instant ginger powder in the present is comprised of a powdery concentrate composition containing non-polymer catechins, and is taken as a reconstituted beverage by dissolving it in a liquid such as deionized water or hot water. The instant beverage powder of the present may desirably be taken as a reconstituted beverage containing from 0.01 to 0.5 wt % of non-polymer catechins. the content of non-polymer catechins in the instant beverage powder is set at from 0.5 to 15.0 wt % in the present invention, but may be set preferably at from 0.5 to 12.0 wt %, more preferably at from 0.6 to 10.0 wt %, even more preferably at from 0.6 to 5.0 wt %. The setting of the content of non-polymer catechins within the above-described range makes it possible to readily digest a large amount of non-polymer catechins, and moreover, to expect the physiological effects of non-polymer catechins. The term "non-polymer catechins" as used herein is a generic term, which collectively encompasses non-epi-form catechins such as catechin, gallocatechin, catechin gallate and gallocatechin gallate, and epi-form catechins such as epicatechin, epigallocatechin, epicatechin gallate and epigallocatechin gallate. The concentration of non-polymer catechins is defined based on the total amount of the above-described eight non-polymer catechins. The purified product is next granulated into a powder. The granulation may be conducted by either a dry method or a wet method, but for obtaining a particle size suited for dissolution in water or another drinking medium, wet granulation that granulates by using the adhesive force of water or a binder is preferred. Examples of preferred granulation methods include spray-drying granulation, freeze-drying granulation, fluidized bed granulation and tumbling granulation. The granulation can be conducted by using two or more of these granulation methods in combination. The instant drinks are available in a range of flavours: Orange, Raspberry, Cherry, Kiwi, Mango, Cola, Peach, Tropic, sprite, Apple, Apricot, Fruit Punch, Grape, Strawberry, Lemon, Pineapple, Ice tea Lemon, Ice tea Apple and Ice tea Peach. The demand of ginger based beverage will ever increasing due to its health benefits. It has good export, global and domestic demand. There is good scope for new entrepreneurs.
Plant capacity: 600 MT/Annum (5000 Pouches (400 GMS) per dayPlant & machinery: 50 Lakhs
Working capital: -T.C.I: 348 Lakhs
Return: 49.00%Break even: 42.00%
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HIGH FRUCTOSE CORN SYRUP (HFCS)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fructose is a simple monosaccharide found in many foods. It is a white solid that dissolves readily in water. Honey, tree fruits, berries, melons and some root vegetables, contain significant amounts of the fructose derivative sucrose (table sugar). Sucrose is a disaccharide derived from the condensation of glucose and fructose. Crystalline fructose and high-fructose corn syrup are often confused as the same product. Crystalline fructose, which is often produced from a fructose-enriched corn syrup, is indeed the monosaccharide. High-fructose corn syrup, however, is usually considered to be a mixture of nearly equal amounts of fructose and glucose. High fructose corn syrup provides sweetness intensity equivalent to sugar. High fructose corn syrup can replace sugar in one-for-one proportions. The sweetness profile of high fructose corn syrup enhances many fruit, citrus and spice flavors in beverages, bakery fillings and dairy products. High fructose corn syrup is composed of either 42 percent or 55 percent fructose, with the remaining sugars being primarily glucose and higher sugars. In terms of composition, high fructose corn syrup is nearly identical to table sugar (sucrose), which is composed of 50 percent fructose and 50 percent glucose. Glucose is one of the simplest forms of sugar that serves as a building block for most carbohydrates. Fructose is a simple sugar commonly found in fruits and honey. High fructose corn syrup is used in foods and beverages because of the many benefits it offers. In addition to providing sweetness at a level equivalent to sugar, High fructose corn syrup enhances fruit and spice flavors in foods such as yogurt and spaghetti sauces, gives chewy breakfast bars their soft texture and also protects freshness. High fructose corn syrup keeps products fresh by maintaining consistent moisture. The industry responses towards substitution of sugar by HFS are positive provided a) it does not interfere with the product quality; b) regular supply of HFS is ensured; c) its use offers a price advantage over sugar; d) it does not change colour on heating; e) preservative qualities for the products is as good as in the case of sugar; f) there is no objection in using HFS by FPO or other food related enforcement agencies. HFS can replace sugar in industrial and domestic applications. Among industries, the major consuming sectors include bakery, confectionery, processed foods, beverages, soft drinks, ice creams, baby foods. Now-a-days the demand for HFCS is increasing day by day, so there is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 37500 MT/Annum (High Fructose Corn Syrup, 15000 MT/Anuum (Gluten)Plant & machinery: 2314 Lakhs
Working capital: -T.C.I: Cost of Project : 3430 Lakhs
Return: 46.00%Break even: 33.00%
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VERMICELLI, NOODLES AND CHERRY (TOOTI FRUITY)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Vermicelli, commonly known as "SAVAT" in India, is such an ancient symbol of festival. The vermicelli is in use since the early period of Indian civilization. Vermicelli nowadays is used by all community irrespective of their caste, religion and country. It is generally prepared at the occasion of Rakshabandhan or Rakhee by Hindus, by Muslim at Id, by Christians at the occasion of Good Friday and X-mass day. In India, vermicelli is made from plain wheat flour or maida but in most of the western countries, different formulations have seen used to make vermicelli or the like products. All raw materials, plant, and machineries are available indigenously and can be started on fairly cottage small scale. This industry gives a good amount of return and therefore is useful for all those new entrepreneurs who have little sum to invest. Noodles are a very important part of Indian and worldwide cooking. They are a staple ingredient in many recipes and a lot of signature dishes involve noodles. A noodle is a type of food with a thin and elongated shape made from unleavened dough that is cooked in a boiling liquid. There is a great variety of noodles, which vary according to their region of production, ingredients, shape or width, and manner of preparation. Depending upon the type, noodles may be dried or refrigerated before cooking. Noodles are eaten hot or cold, steamed, stir-fried, deep-fried, boiled, or served in a soup. For the nutritionally-inclined noodles are excellent sources of protein. Besides being low in calories, they are extremely high in complex carbohydrates. Instant noodles are dried or precooked noodles fused with oil, and often sold with or without a packet of flavoring. Dried noodles are usually eaten after being cooked or soaked in boiling water for 2 to 5 minutes, while precooked noodles can be reheated, or eaten straight from the packet. Tooti fruity is an Italian confection made with sliced fruit which has been candied or dried to preserve it. The fruit in tooti fruity is often brightly colored with various dyes to make it more attractive and it may be used in a variety of ways. The term “tooti fruity” generally means “all fruit”. Any fruit can be included in a tooti fruity mix if it can be dried well. Some common fruits include papaya, pineapple, mango, apricot, and grapefruit etc and many others can also be used, and sometimes nuts can also be included. It is used as an additive in ice-cream and some sweets but its major consumption is in paan masala and some fresheners or "Mukhwas". This product can be manufactured across the country but unfortunately there are very few producers and demand is increasing. Extruders are now used in a variety of applications, such as the manufacture of ready-to-eat breakfast cereals, pasta, noodles, meat analogues (nougats), filled snack products and pet food. It is also used in mechanical de-boning of meat and hops processing. Extruded products can be broadly categorized into products for human consumption, products for animal consumption, and biodegradable, non-consumable material. The instant noodle market estimated to be valued at Rs 5.5 billion and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods, and International Best foods. The size of the packaged food market in India is estimated at US $10 billion and is expected to reach US $20 billion by 2014, while the share of packaged food in the food and grocery market is expected to touch 5 per cent by the same time. The overall size of the snack food market is estimated at Rs 45 to Rs 50 bn. The market is reported to be growing at 7 to 8% annually. The organized snacks category is sub-divided into the traditional segment (bhujia, chanachur and the like), Western segment (potato chips, cheese balls etc.) and the newly established finger snacks segment, which is an adaptation of traditional offerings in the western format. In the Rs 19 billion branded (organized) snacks market, constituting over 40% of the market by value, Frito-Lay is estimated to command a market share of 45%, followed by Haldiram at 27% and ITC at 16%. The branded snacks market accounted for 16% by value and 12% by volume sales in 2007. According to a projection by Euromonitor International, the branded snacks market is growing at a compounded annual growth rate of 14% and would reach a value of Rs 35 billion by 2012. The demand for extruded food is ever increasing. There is good scope for new entrepreneurs. Few Indian Major Players are as under: Glaxosmithkline Consumer Healthcare Ltd. Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd. Capacity Vermicelli 11250000/Annum (Each Pouches 200 gms) Noodles 3000000/Annum (Each Pouches 500 gms) Tooti Fruity 7500000/Annum (Each Pouches 100 gms)
Plant capacity: -Plant & machinery: 149 Lakhs
Working capital: -T.C.I: Cost of Project : 382 Lakhs
Return: 43.00%Break even: 67.00%
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IODIZED SALT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Salt is existent in all animal and vegetable life and is coeval with life itself. It is a basic element in food of any living being. Salt as a chemical is of significant importance. Salt was the name originally given to the residue left by evaporation of sea water. Afterwards the name was employed to include all substances held in solution in sea water. Chemists ultimately extended the name to cover all combinations of an acid and a base. Sodium chloride (NaCl) now called common salt, is an example of the simplest type of chemical salt. Sodium chloride is an essential constituent of the body fluids and is responsible for a number of vital functions in the body. Sodium chloride or common salt is the chemical compound NaCl. It occurs naturally in many parts of the world as the mineral halite and as mixed evaporates in salt lakes. Seawater contains an average of 2.6% (by weight) NaCl. Sodium chloride crystals are cubic in form. Table salt consists of tiny cubes tightly bound together through ionic bonding of the sodium and chloride ions. Iodizing salt for human consumption is a modern trend. Iodine is an essential element in healthy human life enabling the function of our thyroid gland, “the master gland of metabolism.” Too little iodine can produce a thyroid enlargement known as a goiter; more significantly, iodine deficiency impairs fetal brain development and imposes on a newborn infant a lifetime intellectual deficit of 10 – 15 IQ points. Too much iodine is also a problem, though less common. Iodine is used in the body for formation of thyroxine an essential hormone. Salt is used as a medium to supply iodine to the body. Iodization of common salts has been recognized all over the world to meet the deficiency of iodine to eradicate goiter. Four inorganic compounds are used as iodide sources, depending on the producer: potassium iodate, potassium iodide, sodium iodate, and sodium iodide. The only iodizing agent so far approved for table salt is potassium iodide. It is present at a concentration of (0.01%). Looking to the high incidence of iodine deficiency, the iodization of salt was made compulsory in one after another state starting from 1980s. This resulted in establishment of many salt iodization plants in public and private sectors. The raw materials of edible salt are rock salt or crude solar sea salt or evaporated salt. Rock salt typically ranges between 95% and 99% NaCl, and mechanically evaporated salt and solar salt normally exceed 99% NaCl. Evaporated salt made with purified brine has the highest purity, in some cases 99.99% NaCl. Voluntary standards, such as those developed by the American Society for Testing and Materials (ASTM), the American Water Works Association (AWWA) assure appropriate quality for the intended use. Mandatory specifications for food grade, drug/medical and analytical use include Food Chemicals Codex, U.S. Pharmacopoeia, and Reagent Grade Chemicals. Salt is used as a raw material in chlor-alkali industry and in manufacture of other inorganic chemicals. It is used in detergents, fertilizers industry. Salt industry is one of the very old industries. However, due to its wide spread use in all over the world and also due to increasing demand for refined, iodized, super quality salts, even today, the industry provide very big scope for new investment in salt cultivation and also number of forward and backward linkages. Future scope for demand to increase may not be that lucrative but the way in which the structure of demand is changing that may create new opportunities of investment. It is estimated that demand for raw salt for edible use will increase at the rate of 2 per cent per annum i.e. the rate at which population is increasing while the demand for iodized salt is expected to increase at 10 per cent per annum and refined salt at 12 percent per annum. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Ankur Chemfood Ltd. G Das & Co. Pvt. Ltd. Hindustan Salts Ltd. Nirma Ltd. Rasoi Ltd. Saboo Sodium Chloro Ltd. Sahayamatha Salt Refinery Ltd. Sambhar Salts Ltd. Super Salts Pvt. Ltd. Tamil Nadu Salt Corpn. Ltd. Tata Chemicals Ltd. Tuticorin Salt & Marine Chemicals Ltd. Vaibhav Enterprises Ltd.
Plant capacity: 15000 MT/ AnnumPlant & machinery: 698 Lakhs
Working capital: -T.C.I: Cost of Project : 1055 Lakhs
Return: 45.00%Break even: 42.00%
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Rice Bran Based Solvent Extraction Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice has been and continues to be the largest source of human nutrition. Rice bran is a by-product of the rice milling process. Rice bran is the most important source of edible oil among the unconventional sources. Rice bran is the brown coating around the white starchy rice kernel, which is obtained by dehusking paddy and polishing the rice. While white rice holds little nutritional value, the bran that is removed contains 65 percent of the rice kernel’s nutrients and boasts a bounty of healthful benefits. The thin brown layer that is milled off in the processing of white rice, rice bran is just as effective as the other bran’s in fighting high cholesterol and providing high-grade fiber. India produces about 80 million tonnes of paddy annually. This can yield about 5 million tonnes of rice bran and to the extent of 8 lakhs tonnes of rice bran oil. Production of rice bran oil is currently estimated at about 2 lakhs tonnes and hardly 10-15 per cent of it is of edible grade, although the potential availability is reckoned at about 8 lakhs tonnes. The wide gap between the actual production and the potential availability of rice bran oil is primarily due to the fact that at present around 70 per cent of the paddy produced in the country is processed through huller mills while only 30 percent is processed by modern sheller mills. It has been estimated that huller mills number about 80,000 while there are only 28,000 modern sheller mills. Rice bran oil is natural oil that is created using the hull or bran of the rice grain. One of the advantages of using rice bran oil in cooking is that the oil has a high smoking point. This means the oil is ideal for frying foods without running the risk of overheating and burning the food before the meat or coated vegetables are cooked all the way through. The creation of rice bran oil involves the pressing of the hull or bran of the rice grain. By pressing on the hull, small amounts of oil can be extracted and collected. The oil released from the rice bran contains a hefty amount of Vitamin E, gamma oryzanol and the essential fatty acids that lend a great deal of taste to the oil. The presence of a number of antioxidants also help to make rice bran oil a healthier alternative for use in salad dressings and as an ingredient in baked goods. Rice Bran Oil alone has the potentiality of wiping out a large part of the deficit oil in the country. India is the biggest producer of rice in the world, next to China. However only a very small proportion of the rice bran is processed and large quantity of oil in rice bran is wasted. According to the solvent Extractor's Association of India, the total production of oil from indigenous sources amounted to 76.2 lakhs tonnes in oil year 2003-2004 and in the current oil year this is expected to rise to around 80.6 lakhs tonnes. The government estimated that the total shortfall in supply was of the order of about 6 lakhs to 7 lakhs tonnes. However, it imported about 11 lakhs tonnes last year, which is expected to go up to about 15 lakhs tonnes in the current year. The government is importing just the double of its own stated shortfall. There is an ample of scope and space for new entrepreneurs to venture into this field. Few Indian Major Players are as under: A G Fats Ltd. Agrawal Oil Extractions Ltd. Balaji Agro Oils Ltd. Boppana Oils Ltd. Cethar Foodoil Ltd. Chaitanya Oils Ltd. Goa Agro Oil Ltd. Godavari Edible Bran Oil Ltd. J R Foods Ltd. J S P Oils & Fats Ltd. K G N Agro Internationals Ltd. Kedia Overseas Ltd. Kirti Dal Mills Ltd. Lakshmi Energy & Foods Ltd. Madras Vanaspati Ltd. Midland Industries Ltd. Modi Naturals Ltd. Morinda Overseas Inds. Ltd. Organic Chemoils Ltd. Patliputra Industries Ltd. Prakash Solvent Extractions Ltd. Raghunath Cotton & Oil Products Ltd. Rasoi Ltd. Ravindra Solvent Oils Ltd. Rice Oil & Foods Ltd. Rom Industries Ltd. S K M Animal Feeds & Foods (India) Ltd. Sambandam Solvent Extraction Ltd. Satyakala Agro Oil Products Ltd. Shanti Kunj Solvent Ltd. Shree Madhav Edible Products Ltd. Shree Shakthi Agro Oils Ltd. Siddaganga Oil Extractions Pvt. Ltd. Sidh Industries Ltd. Sonitpur Solvex Ltd. Sree Tulasi Solvent Extractions Ltd. Sri Murugarajendra Oil Industry Ltd. Srihitha Refineries Ltd. Thapar Agro Mills Ltd. Unique Organics Ltd. Vijay Agro Products Pvt. Ltd.
Plant capacity: 8100 MT/AnnumPlant & machinery: 486 Lakhs
Working capital: -T.C.I: Cost of Project : 804 Lakhs
Return: 42.00%Break even: 54.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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