Fertilizers, Fertilisers, Inorganic Fertilizers (Mineral Fertilizer), Macronutrients and Micronutrients, NPK, SSP, Single Super Phosphate, Urea, Nitrogen Fertilizer,Nitrogenous Fertilizer, Diammonium Phosphate

Fertilizers have played a vital role in the success of India’s green revolution and consequent self-reliance in foodgrains production. The increase in fertilizer consumption has contributed significantly to sustainable production in foodgrains in the country. Fertilizer is generally defined as “any material, organic or inorganic, one or more of the chemical elements required for plant growth”

India is the third largest fertilizer producer in the world. Fertilizer is a crucial input contributing to about 40 per cent of the productivity of the crop. With expanding agricultural production, improvement in technology and growing awareness among farmer, the consumption of agrochemicals has been on the upswing. The agrochemicals industry is made up of insecticides (74%), herbicides (20%) and fungicides (6%). India is one among the most dynamic generic pesticides manufacturing countries with a total market size of Rs 89 billion per annum. And yet, India’s own average consumption of pesticides is very low at 480gms per hectare which results in crops worth about Rs 120 billion being annually destroyed by pests. Crop protection has assumed special importance since foodgrains demand in the country is supposed to reach an estimated 343 million tonne by 2020.

The agrochemical industry is spread over around 20 large manufacturers and 600 formulators. While the organized sector contributes 55% to the industry’s output, the small scale sector makes up for the balance. The Indian industry has been focusing sharply on integrated crop management (ICM), increasing exports of genuine pesticides and concentrating on farmer friendly activities.

The pesticide industry is targeting a 10% share of global pesticides market and has been working on the ICM programme to introduce safer applications, spray devices and crop protection through balanced use of biological and chemical pesticide. The exports cover pesticide intermediates. Pesticides export from India was growing at the rate of 15% and is expected to witness a more accelerated growth. Spurious chemicals are growing at rates varying from 10% to 12% and have cornered a large chunk of the market.

The generic pesticide players include Excel Industries, Cheminova India, United Phosphorus, Rallis India, Aimco Pesticides, Bharat Rasayan, Bayer (India), Aventis, Meghmain Organics etc. producing a range of products like urea, DAP,MOP, Nitrogenous fertilizer(N), Phosphatic fertilizer(P), Potassic fertilizer(K) and NPK etc.

To conclude, fertilizer is a key ingredient in ensuring the food security of the country, as it increases the production and productivity of the soil. The domestic foodgrain production target has been set at 320 million tonnes by 2011-2012. This target can be achieved by higher productivity through improved farming practices, expansion of irrigation, better seeds and extensive and balanced use of fertilizers. Towards this end, the government of India is now planning to raise the production of urea by the end of 11th Five Year Plan by taking concrete steps to boost production and productivity. All these things show the definite growth of fertilizer industry in India.

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Vermicompost

Vermicompost is a newly developed compost fertilizer which can be used largely instead of inorganic as well as organic fertilizer. The production of vermicompost involves breeding of earth worms in a mixture of cow dung, soil and agriculture residue till the whole mass is converted into cast. This cast is then collected to give the vermicompost. With an eye to all benefits, increasing attention is being focused on breeding of earth worm (vermiculture) and their subsequent use in preparation of manure called Vermicompost. There are few organized sectors and few state government as well as central government, some of private organization also manufactured vermicompost. There is requirement of good advertisement and consciousness towards farmers to the good effect over the existing fertilizer to make popularity of the vermicompost. The demand will be double or triple in near future. There is good scope for new entrepreneurs.
Plant capacity: 5.0 MT/DayPlant & machinery: Rs. 8.0 Lacs
Working capital: Rs. 10 LacsT.C.I: Rs. 55 Lacs
Return: 48.19%Break even: 42.53%
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Potassium Sulphate (Fertilizer Grade)

Potassium sulphate is an important chemical fertilizer is preferably used for tobacco and citrus crops which is one of the most vital input for agriculture. With the increasing trend to multiply cropping in a year the needs for fertilizer is increasing. India provides a very good future prospect for the fertilizer industry.
Plant capacity: 30,000 Ton/AnnumPlant & machinery: Rs. 500 Lacs
Working capital: -T.C.I: Rs. 2284 Lacs
Return: 60.00%Break even: N/A
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Magnesium Sulphate (fertiliser Grade)

The name earth was given by the older chemist to all substances that remained unchanged by fire lime, magnesia, strontium, and baryte were found to have alkaline reactions and were called alkaline earths. The alkaline earth metal include magnesium, calcium, strontium and barium. Magnesium sulphate is used as a purgative in medicine, in sizing and loading paper, silk and cotton. It is also used in dyeing and fire proofing chemicals, tanning and weighting leather. It may be used in the manufacture of paints and soaps. There are few organised and unorganised sectors manufacturer of magnesium sulphate. There is a less demand of magnesium sulphate as fertiliser. Most of the demand is fulfilled by our own manufacturers. Any new entrepreneur can well venture into this field.
Plant capacity: 20 MT / dayPlant & machinery: -
Working capital: Rs. 26 LakhT.C.I: Rs. 97 Lakh
Return: 42.00%Break even: 43.00%
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MINI FERTILIZER PLANT

All living beings require certain essential nutrition for its survival & growth. Plants and other vegetation are also requiring certain foods to grow. The fertilizers are that materials which are added to the soil, to supply nutrients for the survival & formed growth of plants. It is the most important product of the chemical industry. Urea is widely used in the fertilizer & to make blended fertilizers or mixed fertilizers. It is used in chemical intermediate, animal feed, medicines, adhesives, flame proofing agents etc. India is the third largest consumer of fertilizers. On the global scene the Indian fertilizer industry has a predominant presence. Thus we can say that there is a good scope for new entrants.
Plant capacity: 60 Ton / DayPlant & machinery: 110 Lakhs
Working capital: -T.C.I: 635 Lakhs
Return: 43.00%Break even: 36.00%
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ORGANIC FERTILIZER (IN SOLID AND LIQUID FORMS)

Like human beings, plants too need the right kind and amount of food for their growth and development. But unlike man, plants cannot move around to collect their food. They have to synthesize their own food. To synthesize their food, plants require nutrients in addition to light, heat, air and water. Organic fertilizer is used to produce the tasteful crops. It will help to produce the balanced amount of crops. It is also used for special type food products. It helps prevent erosion and bacterial growth. To meet the increasing demand for food grains, it is necessary to sustain the fertility of the soil. Fertilizers contain plant nutrients in readily available form. They can meet the pure of nutrient requirement by the plant. A new entrepreneur can confidently venture into this field.
Plant capacity: 40 MT / DayPlant & machinery: Rs. 155 Lakhs
Working capital: -T.C.I: Rs. 410 Lakhs
Return: 83.00%Break even: 31.00%
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MAGNESIUM SULPHATE AS FERTILIZER GRADE

Magnesium sulphate is used, as fertilizer for supplying trace amounts of magnesium and sulphate to the plant. Magnesium sulphate is manufactured by using magnesium ores. There is requirement of grinding machine magnetic separator, stone separator and packing machine. It can be packed in gunny bag and store in the room of normal temperature. Magnesium sulphate is used as a purgative in medicine. It is used in sizing and loading paper, silk and cotton. It is also used in dying, fire proofing chemicals, tanning and weighting leather. It may be used in the manufacture of paints, soaps and as micronutrient fertilizer etc. There is a good demand of magnesium sulphate as fertilizer. It can be predicted that total demand is fulfilled by our own manufacturers. Any new entrepreneur may come into the field will be successful.
Plant capacity: 20 MT / DayPlant & machinery: 26 Lakh approx.
Working capital: -T.C.I: 97 Lakh approx.
Return: 43.00%Break even: 44.00%
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MIXED FERTILIZER (FROM ORGANIC WASTE)

Mixed fertilizer is a mixture of balance bio-fertilizer and balance in organic fertilizer like DAP and potassium nitrate. There are varieties of use of mixed fertilizer. There are many private organizers and few organized manufacturers are available in India, who are manufacturing different variety of fertilizer. Demand of mixed fertilizer gradually increases due to increase of organic farming. It is mixed with balanced minerals, which is required for the plant growth. It has no bad effect on the soil after use in future. It is mostly neutral in nature. On the global scene, the Indian fertilizer industry has a predominant presence. India accounts for 50% of the world import of this input. Over the years, the Indian industry has shown significant improvement in performance levels. It can claim to be one of the most efficient in the world. There is a great scope to invest into this project.
Plant capacity: 500 Kg. / DayPlant & machinery: 1 Lakh approx.
Working capital: -T.C.I: 14 Lakh approx.
Return: 36.00%Break even: 51.00%
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SINGLE SUPER PHOSPHATE & MIXED FERTILIZER

Broadly speaking a fertilizer or manure, may be interpreted to mean anything that will increase the yield of a crop is added to the soil. Generally the fertilizers are divided into two main classes. First natural or organic manures and second artificial fertilizers. The Indian fertilizer industry is spread in all parts and corners of the country. Nitrogen phosphate acid potash mixtures are used on a variety of crops under a wide variety of soil and climate conditions. Single super phosphate is used mainly in agriculture as fertilizer. It is the water soluble fertilizer mostly required of used for adding to various soils as per requirements. Consumption of SSP is understood to be equal to its production that is around 3 million tonnes. As such India is lagging behind in consumption of all the chemical fertilizers, however, the consumption of phosphatic fertilizer is disproportionately very low. It is estimated that demand of SSP will increase at 15% per annum. There is a good scope for new investment.
Plant capacity: 20 Ton / DayPlant & machinery: 100 Lakh
Working capital: -T.C.I: 468 Lakh
Return: 43.00%Break even: 38.00%
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Single Super Phosphate (Granular) & N.P.K. Fertilizer

Single Super Phosphate (SSP) Fertilizer industry is the pioneering fertilizer industry in the country and the first SSP plant is said to have been established by EID Parry in the year 1906. Manufacturing of SSP is based on perhaps the simplest chemical reaction amongst chemical fertilizer industry. The main raw materials required are rock phosphate and sulphuric acid. SSP is a straight phosphatic multi-nutrient fertilizer which contains 16% water soluble P2O5, 12% sulphur, 21% calcium and some other essential micro nutrients in small proportions. SSP, which is a poor farmer's fertilizer (price-wise), is an option to optimise the use of phosphatic fertilizers. It also helps to treat sulphur deficiency in soils (40% Indian soil sulphur deficient) as well for further enhancement of yields at the least cost. In various crops, which require more of sulphur and phosphate like oilseeds, pulses, sugarcane, fruits and vegetables, tea etc, SSP is an essential fertilizer. Advantages of SSP Fertilizer: 1. Provides 15% of total phosphate requirement of the country. 2. Lowest price per kg, preferred by small and marginal farmers. 3. Multi-nutrient fertilizer containing P2O5 as primary nutrient and Sulphur and Calcium as secondary nutrients. 4. It is the cheapest source of Sulphur for the soil. 5. Only phosphatic fertilizer which can utilize Indian rock phosphate deposits. 6. Least foreign exchange per unit of P2O5. 7. Utilizes acid effluent from other chemical industry and thus reduces nation's cost of effluent disposal. The installed capacity as on 30.01.2003 has reached a level of 121.10 lakh MT of nitrogen (inclusive of an installed capacity of 208.42 lakh MT of urea after reassessment of capacity) and 53.60 lakh MT of phosphatic nutrient, making India the 3rd largest fertilizer producer in the world. The rapid build-up of fertilizer production capacity in the country has been achieved as a result of a favourable policy environment facilitating large investments in the public, co-operative and private sectors. Presently, there are 57 large sized fertilizer plants in the country manufacturing a wide range of nitrogenous, phosphatic and complex fertilizers. Out of these, 29 unit produce urea, 20 units produce DAP and complex fertilizers 13 plants manufacture Ammonium Sulphate (AS), Calcium Ammonium Nitrate (CAN) and other low analysis nitrogenous fertilizers. Besides, there are about 64 medium and small-scale units in operation producing SSP. Artificial fertilizers are inorganic fertilizers formulated in appropriate concentrations and combinations supply three main nutrients: nitrogen, phosphorus and potassium (N, P and K) for various crops and growing conditions. N (nitrogen) promotes leaf growth and forms proteins and chlorophyll. P (phosphorus) contributes to root, flower and fruit development. K (potassium) contributes to stem and root growth and the synthesis of proteins. The common inorganic fertilizers include ammonia (82% nitrogen), NPK combinations, urea (46% nitrogen), superphosphate, mono and dibasic ammonium phosphates (containing nitrogen and phosphate), calcium ammonium nitrate, potassium chloride (muriate of potash).
Plant capacity: 10 MT S.S.P. (GRANULAR)per/day, 10 MT N.P.K.(MIXTURE)per/day Plant & machinery: 127 Lakhs
Working capital: -T.C.I: 456 Lakhs
Return: 42.00%Break even: 43.00%
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Single Super Phosphate

Single Super Phosphate (SSP) Fertilizer industry is the pioneering fertilizer industry in the country and the first SSP plant is said to have been established by EID Parry in the year 1906. Manufacturing of SSP is based on perhaps the simplest chemical reaction amongst chemical fertilizer industry. The main raw materials required are rock phosphate and sulphuric acid. SSP is a straight phosphatic multi-nutrient fertilizer which contains 16% water soluble P2O5, 12% sulphur, 21% calcium and some other essential micro nutrients in small proportions. SSP, which is a poor farmer's fertilizer (price-wise), is an option to optimise the use of phosphatic fertilizers. It also helps to treat sulphur deficiency in soils (40% Indian soil sulphur deficient) as well for further enhancement of yields at the least cost. In various crops, which require more of sulphur and phosphate like oilseeds, pulses, sugarcane, fruits and vegetables, tea etc, SSP is an essential fertilizer. Advantages of SSP Fertilizer: 1. Provides 15% of total phosphate requirement of the country. 2. Lowest price per kg, preferred by small and marginal farmers. 3. Multi-nutrient fertilizer containing P2O5 as primary nutrient and Sulphur and Calcium as secondary nutrients. 4. It is the cheapest source of Sulphur for the soil. 5. Only phosphatic fertilizer which can utilize Indian rock phosphate deposits. 6. Least foreign exchange per unit of P2O5. 7. Utilizes acid effluent from other chemical industry and thus reduces nation's cost of effluent disposal. The installed capacity as on 30.01.2003 has reached a level of 121.10 lakh MT of nitrogen (inclusive of an installed capacity of 208.42 lakh MT of urea after reassessment of capacity) and 53.60 lakh MT of phosphatic nutrient, making India the 3rd largest fertilizer producer in the world. The rapid build-up of fertilizer production capacity in the country has been achieved as a result of a favourable policy environment facilitating large investments in the public, co-operative and private sectors. Presently, there are 57 large sized fertilizer plants in the country manufacturing a wide range of nitrogenous, phosphatic and complex fertilizers. Out of these, 29 unit produce urea, 20 units produce DAP and complex fertilizers 13 plants manufacture Ammonium Sulphate (AS), Calcium Ammonium Nitrate (CAN) and other low analysis nitrogenous fertilizers. Besides, there are about 64 medium and small-scale units in operation producing SSP.
Plant capacity: 66000.00 MT/AnnumPlant & machinery: 318 Lakhs
Working capital: -T.C.I: 20 crores
Return: 54.00%Break even: 35.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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