Concrete, Cement and Cement based Products

The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, India's cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. 

The overall capacity expanded to 210 mn tonne (MT) in 2008-09. According to Cement Manufacture's Association, capacity of around 13.5 mn tonne was added in 2008-09, of which 9.85 mn tonne was contributed by greenfield projects. The industry is expected to add 50-60 mn tonne in the next two years. Most of the large players will add up capacities under their capital expenditure programmes. Leading the lot is Jaypee group which recently announced expansion of 25 mn toone, ACC has plans to expand capacities by 7 mn tonne, Ambuja Cement by around 7.5 mn tonne, Madaras Cement by 6 mn tonne and UltraTech by 5 mn tonne.

The small and medium sized cement companies are looking at adding around 15-20 mn tonne of capacity per annum in the next two years. Binani Cement was to add 2.2 mn tonne in 2007-08, Dalmia Cement was expected to add 2.3 mn tonne. A division of Century Textiles was to add 1.5 mn tonne. Similarly, Jaiprakash Associates were expected to add 4.2 m tonne. J K Cement has planning to add 3.5 mn tonne by 2008-09. Kesoram has announced plans to add another 1.7 mn tonne. Madras Cements 4 mn tonne; Mangalam Cement of 11.0 mn tonne, OCL of 2.5 mn tonne; and Shree Cement 4.5 mn tonne. 

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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We can modify the project capacity and project cost as per your requirement.
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Mini Cement Plant - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The general outlook for the cement industry is fulfilled the situation in a large body of Indian Industry, with a market rise in production failing to generate adequate profitability. In some quarters, the mini-cement plant has been following, since it opens up possibilities of exploiting small deposits of limestone in difficult and thereby contributes to the socialist pattern on the other hand. There has been a bright scope in setting up mini-cement plant. Indian Government is providing a scheme of soft loans to current units wishing to convert from wet to dry. With the combination of all these new development the industry may with luck play its full role in the national programme
Plant capacity: 50 MT/DayPlant & machinery: Rs. 84 Lacs
Working capital: Rs. 74 LacsT.C.I: Rs. 250 Lacs
Return: 23.00%Break even: 63.00%
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Admixtures for Concrete - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Admixtures are materials added to the concrete before or during its mixing, with a view to modifying one or more of the properties of concrete in the plastic or hardened state. An important feature of the majority of admixture for concrete is that it is difficult to quantitatively evaluate the behavior of the concrete under various possible circumstances. They are widely used to improve the cohesion of poorly graded concrete. There is gradual increase of utilization of concrete admixture. There is requirement of utilization when works need. There is steady marked demand which is full filled by our internal market. There is a fair chance to certain increase of market demand. So, a new comer may approach to start the production with a quality conscious and competitive market.
Plant capacity: 2000 Kgs/DayPlant & machinery: 8 Lakhs
Working capital: 134 LakhsT.C.I: 160 Lakhs
Return: 52.00%Break even: 41.00%
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Cement Water Proofing Compound - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cement is a very important building material. It is used in almost all the constructions and is subjected to water in contact. If the concrete or cement is water-absorbing then leakage will occur and will destroy construction. The material used for checking this absorption of water is known as water proofing compound. Water-proof cement is used in water-tanks, sever pipes and so many other constructional like dams, bridges etc. Due to its applicability in numerous construction works, the demand for this product is continuously increasing now-a-days. Moreover, due to uneven supply of the product, there is a good demand for it, and a project for its manufacture on small scale can be visible.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 39.28%Break even: 48.99%
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Admixtures for Concrete - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Admixtures are materials added to the concrete before or during its mixing, with a view to modifying one or more of the properties of concrete in the plastic or hardened state. An important feature of the majority of admixture for concrete is that it is difficult to quantitatively evaluate the behavior of the concrete under various possible circumstances. They are widely used to improve the cohesion of poorly graded concrete. There is gradual increase of utilization of concrete admixture. There is requirement of utilization when works need. There is steady marked demand which is full filled by our internal market. There is a fair chance to certain increase of market demand. So, a new comer may approach to start the production with a quality conscious and competitive market.
Plant capacity: 2000 Kgs/DayPlant & machinery: Rs. 8 Lakhs
Working capital: Rs. 134 LakhsT.C.I: Rs. 160.00 Lakhs
Return: 51.74%Break even: 40.21%
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Glass Reinforced Concrete - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Glass Reinforced Concrete is a composite consisting of a mortar of hydraulic cement & fine aggregate reinforced with alkali resistant glass fibres. GRC is a family of composite materials that combine the high compressive strength properties of cement mortars with significantly increased impact, hexural and tensile strengths imparted by the fibre reinforcement. GRC is made of inorganic materials and will not burn, has negligible smoke emission and offers good fibre resistance. GRC is generally manufactured by either the ?spray? process or the ?premix? vibration casting process. Sprayed GRC is generally stronger than premix vibration cast GRC.
Plant capacity: 20 MT/DayPlant & machinery: Rs. 14 Lakhs
Working capital: Rs. 34 LakhsT.C.I: Rs. 81 Lakhs
Return: 39.36%Break even: 43.79%
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Glass Reinforced Concrete - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Glass reinforced concrete is a composite material consisting of a mortar of hydraulic cement and fine aggregate reinforced with alkali resistant glass fibers. The properties of GRC depend on a wide range of variables. It includes method of manufacture, mix formulation. Fibre product type, length and orientation, admixtures used, etc. AGRC material may therefore be tailored to meet the particular requirement of a specific application. As the construction industries growth increase by 8% per annum on that basis it can be predicted that there will be growth of GRC industries at the rate of 8% per annum.
Plant capacity: 6000 MT GRC Mix/AnnumPlant & machinery: Rs. 14 Lakhs
Working capital: Rs 34 LakhsT.C.I: Rs 81 Lakhs
Return: 39.00%Break even: 44.00%
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Water Proofing Liquid And Powder (Concrete And Mortar Admixture) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

The invention of air entraining agents in 1939 has been termed a revolutionary development in concrete technology. The basic function of an air-entraining agent is freeze thaw resistance, which was causing a lot of problems in cold countries. It has been found that there is good increase of construction industry now a days. On the basic it can be predicted that there will be good demand of water proofing compound used in the concrete and mortar admixture. There is good scope for new entrants in this field.
Plant capacity: 2 MT/DayPlant & machinery: Rs. 19 Lakhs
Working capital: Rs. 62.00 LakhsT.C.I: Rs. 123.00 Lakhs
Return: 46.00%Break even: 64.00%
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CEMENT PLANT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

The general outlook for the cement industry is fulfilled the situation in a large body of Indian Industry, with a market rise in production failing to generate adequate profitability. In some quarters, the mini-cement plant has been following, since it opens up possibilities of exploiting small deposits of limestone in difficult and thereby contributes to the socialist pattern on the other hand. There has been a bright scope in setting up mini-cement plant. Indian Government is providing a scheme of soft loans to current units wishing to convert from wet to dry. With the combination of all these new development the industry may with luck play its full role in the national programme
Plant capacity: 500 MT/Day OR 10,000 BAGS/DAYPlant & machinery: Rs. 476.00 Lakhs
Working capital: Rs. 606 LacsT.C.I: Rs. 1307 Lacs
Return: 68.00%Break even: 35.00%
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CEMENT PROJECT - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

The general outlook for the cement industry is fulfilled the situation in a large body of Indian Industry, with a market rise in production failing to generate adequate profitability. In some quarters, the mini-cement plant has been following, since it opens up possibilities of exploiting small deposits of limestone in difficult and thereby contributes to the socialist pattern on the other hand. There has been a bright scope in setting up mini-cement plant. Indian Government is providing a scheme of soft loans to current units wishing to convert from wet to dry. With the combination of all these new development the industry may with luck play its full role in the national programme
Plant capacity: 500 MT/Day OR 10,000 BAGS/DAYPlant & machinery: Rs. 476.00 Lakhs
Working capital: 606 LacsT.C.I: 1307 Lacs
Return: 68.00%Break even: 35.00%
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Prestressed Concrete Sleepers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Prestressing is the process of applying a load to a structure deforming, so that it will withstand a work load more effectively or deflect less. Prestressed concrete is that in which internal stresses are introduced to such a magnitude and distribution that the tensile stresses resulting from the service loads are encountered to a desired degree. The prestresses are commonly introduced by tensioning the tensions. Steel wire having a very high tensile strength, called prestressed wires and used in prestressed concrete by embedding it under tension in the concrete members can be come smaller, span greather distances between supports and support greater loads. There are two methods of making prestressed concrete articles namely pre-tensioning and post tensioning. Trains are a very important necessity of our daily life. Lakhs of people travel from here to there and thousands of tonnes goods are shifted from one place to another. You can come in this project. There is very good scope for new investment.
Plant capacity: 500 Nos./DayPlant & machinery: 144 Lakhs
Working capital: -T.C.I: 514 Lakhs
Return: 56.00%Break even: 37.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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