Chemicals (Organic, Inorganic, Industrial)

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth.  It has linkages with almost every other industrial activity, be it food processing, metallurgy, textiles, rubber or leather. There is, in fact, hardly any segment where chemicals do not feature. The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals. The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

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Fatty Alcohol - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Fatty alcohol is a generic term for a range of aliphatic hydrocarbons containing a hydroxyl group, usually in the terminal or n-position.They are naturally derived from plant or animal oils and fats and used in the pharmaceutical, detergent or plastics industries. Fatty alcohols used in consumer products have a good human health profile and margins of exposure are most often in excess of 10 000. Fatty alcohols are not carcinogenic, mutagenic or reproductive/developmental toxins. Fatty alcohols (or long-chain alcohols) are high-molecular-weight, straight-chain primary alcohols, but can also range from as few as 4-6 carbons to as many as 22-26, derived from natural fats and oils. The precise chain length varies with the source. Some commercially important fatty alcohols are lauryl, stearyl, and oleyl alcohols. They are colourless oily liquids (for smaller carbon numbers) or waxy solids, although impure samples may appear yellow. Fatty alcohols usually have an even number of carbon atoms and a single alcohol group (-OH) attached to the terminal carbon. Some are unsaturated and some are branched. They are widely used in industry. Few Indian Major Players are as under • Galaxy Oleo-Chem (India) Ltd. • Godrej Industries Ltd. • Gujarat Soaps Ltd. • Hico Products Ltd. • India Glycols Ltd. • Procter & Gamble Hygiene & Health Care Ltd. • Rishab Alchem India Pvt. Ltd. • V V F Ltd.
Plant capacity: Fatty Alcohol: 83.3 Kgs/Day,Lauryl Alcohol (bye product):500 Kgs/Day,Myrystyl Alcohol (bye product):200 Kgs/Day,Palmityl Alcohol (bye product):100 Kgs/Day,Methyl Alcohol (bye product):100 Kgs/DayPlant & machinery: Rs 150 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 531 Lakhs
Return: 25.00%Break even: 43.00%
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Precipitated Silica from Rice Husk Ash - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boilers for processing paddy, producing energy through direct combustion & or by gasification. The rice husk contains about 75% organic volatile matter & the balance 25% of the weight of this husk is converted into ash during the firing process, is known as rice husk ash (RHA). This RHA in turn contains around 85%–92% amorphous silica. Silica is one of the valuable inorganic chemical compounds. It can exist in gel, crystalline and amorphous forms. It is the most abundant material in the earth’s crust. Silica is the major constituent of rice husk ash. With such a large ash content & silica content in the ash it becomes economical to extract silica from the ash, which has wide market & also takes care of ash disposal. Precipitated Silica (also called particulate silica) is composed of aggregates of ultimate particles of colloidal size that have not become linked in massive gel network during the preparation process. Precipitated Silica soluble silicate solutions are of fine controlled particle size & porous in nature. Precipitated silica powders have a more open structure with higher volume than dried pulverized gels. Precipitated silica is used as filler for paper & rubber as a carrier & diluents for agricultural chemicals, as an anti caking agent, to control viscosity & thickness and as a cleansing agent in toothpastes & in cosmetics. Precipitated silica also finds its applications as anti caking agents in food industry & as thermal insulators. Precipitated silica is perhaps the best not black filler and reinforcing agent used in rubber industry especially for the production of silicon rubber. Precipitated silica market is fragmented and major portion of the global market share is constituted by regional players. Therefore, precipitated silica market has high price sensitivity. Moreover low capital investment has increased the threat of new entrants in the market mainly in the developing economies. There has been surge in investment by major players in the emerging economies. Thus, Precipitated Silica from Rice Husk Ash as an entrepreneur, offers an exciting opportunity to you.
Plant capacity: Precipitated Silica: 5 MT/Day,CaCO3 (by product):10.3 MT/DayPlant & machinery: Rs 437 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 660 Lakhs
Return: 24.00%Break even: 55.00%
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SORBIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sorbic acid is a natural, organic preservative frequently used to maintain the freshness of a variety of human foods, drugs, and cosmetic products. Potassium sorbate and sorbic acid possess antifungal, and to a lesser extent antibacterial, properties. Sorbic acid also inhibits mold growth. Some of the important species that are suppressed by sorbic acid belong to the genera Alternaria, Botrytis, Cladosporiwn, Fusariwn, Mucor, Penicilliwn, Rhizopus, Trichoderma. Mold can be a problem in wine cellars. To control mold in the wine cellar, sorbic acid could be included in the antimicrobial compounds used for sanitizing. APPLICATIONS AND USES OF SORBIC ACID Here are a few specific applications with a few details: Dairy Products - The most common methods of application include dipping or spraying with potassium sorbate solutions for natural cheeses and direct addition for processed cheeses. For cottage cheese sorbic acid is added to the cream dressing before pasteurisation. Sorbic Acid in Beverage- Sorbic Acid is widely used as preservative in beverage. As preservative: in carbonated drinks, fruit drinks, dairy drinks to inhibit microbial. Sorbic Acid in Wines - Sorbic acid is used in table wines to prevent secondary fermentation of residual sugar. The addition of sorbic acid affords protection against recontamination by yeasts that have been heated or filter sterilized, but at these low levels it does not provide adequate protection against undesirable malolactic and acetic acid bacteria. ? Sorbic Acid in Pharmaceutical- Sorbic Acid is widely used apreservative in Pharmaceutical. As preservative: in intravenous injected liquid and nutrient solution to inhibit microbial. ? Sorbic Acid in Meat and Poultry - For fresh poultry, a dip in potassium sorbate significantly reduces the total number of viable bacteria and doubles the refrigerated shelf life. Country-cured hams sprayed with sorbate solution result in no mold growth for 30 days. ? Sorbic Acid in Fruit and Vegetable Products - Sorbates are applied as a fungistat for prunes, pickles, relishes, maraschino cherries, olives and figs. The same levels extend the shelf life of prepared salads ,eg, potato salad, coleslaw, tuna salad, etc. In the fermented vegetables, it is used to retard yeasts during fermentation. ? Sorbic Acid in Bakery Products - Sorbates are used in and/or on yeast-raised and chemically leavened bakery products. The use of sorbates in yeast raised products at one fourth the level that is normally added provides the same shelf life without adversely affecting the yeast fermentation. Sorbates added at one tenth the propionate level reduces the mix time by 30%. This internal treatment is used in combination to an external spray of potassium sorbate to increase the shelf life of bakery products. ? Sorbic Acid in Cosmetics- Sorbic Acid is widely used as preservative in Cosmetics. As preservative: in cosmetic and personal care product to inhibit microbial. SPECIFICATION: Description Unit Value Sorbic acid assay % 99.0 to 101.0 Water % <0.5 Heavy metal( as Pb) ppm <10 Melting range Deg>C 132-135 Residue on ignition % <0.2 Arsenic (as As) Ppm <3 DEMAND DRIVER The low toxicity of sorbic acid enhances its desirability as food preservative. The oral LD50 for sorbic acid in rats is lOg/kg compared to 5 g/kg for NaCI. The activity of the sorbates at a higher pH is one distinct advantage over the two other most commonly used food preservatives, i.e benzoic and propionic acids. Sorbates are classified as GRAS in the United States, with no upper limit set for foods that are not covered by Standards of Identity. Sorbates can be applied to food by any of several methods including direct addition, dipping in or spraying with an aqueous sorbate solution, dusting with sorbate powder, or impregnating food packing materials. The potassium salt is used in applications where high water solubility is desired. The continuous increase in food production has significantly increased the demand for food preservatives such as sorbic acid.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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POLYPHENYLENE SULFIDE (PPS) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Polyphenylene sulfide (PPS) is an organic polymer consisting of aromatic rings linked with sulfides. Synthetic fiber and textiles derived from this polymer are known to resist chemical and thermal attack. Polyphenylene sulfides exhibit outstanding chemical resistance, thermal stability, dimensionally stability, and fire resistance. PPS's extreme inertness toward organic solvents, and inorganic salts and bases make for outstanding performance as a corrosion-resistant coating suitable for contact with foods. PROCESS PPS can be polymerized by the polycondensation reaction of para-dichlorobenzene (p-DCB) and sodium sulfide (Na2S) or sodium hydro sulfide (NaSH) in a polar solvent under elevated temperature and pressure conditions. PPS is created by combining various elements, including a dehydration reaction, sodium chloride removal reaction, exothermic reaction, and high temperature pressurization reaction. ADVANTAGES 1. Excellent chemical resistance 2. High temperature performance 3. High modulus when reinforced PROPERTIES Rigid, opaque non-burning continuous use at 250'C, good chemical resistance, good electrical insulator, moisture resistant, rarely used unfilled. Good tensile strength and flexural modulus together with good electrical properties. Glass fibre filled PPS gives good heat distortion whereas carbon fibre filled PPS does this even better with dimensional stability and rigidity. PPS, when PTFE lubricated, will give good wear and low coefficient of friction. TYPICAL APPLICATIONS Fuel injectors Pumps Bearings Manifolds V-packing gaskets Pistons Gears Areas of application include the following • PPS compounds are a popular alternative to metal for gas water boilers, as it can be used instead of metal and ceramics • PPS is a high performance polymer used to replace thermosets. • Automotive OEM platforms as well as advanced, lightweight composite components used by aircraft manufacturers. • In fuel systems, transmission components • In the electrical/electronic field in sensors, connectors, plugs, switches, sockets, transformers, bobbins and circuit boards; in structural and non structural aircraft composite components; • In fluid handing in enhanced oil and gas recovery, pumps and valves and potable water valves and fittings • In the industrial/consumer industry in appliances, electronics, technical fibers and fabrics for filtration and conveyor system components. Demand for PPS resins has grown at a healthy and promising rate since the 2008–09 global recessions. More so, world automotive production is back on track and the push for heavier loadings of PPS in automotive parts, newer applications, and environmental requirements has increased PPS demand on a larger scale. Overall, global PPS demand is expected to continue to grow at a faster pace than global GDP. In fact, during 2014–19, world PPS resin consumption will grow at an average annual rate of 6–7%. Consumption growth will continue to shift toward China, where demand in electrical and electronics applications, as well as automotive applications and filter bags is expected to rise sharply.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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CAUSTIC POTASH - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Potassium hydroxide is an inorganic compound with the formula KOH, commonly called caustic potash. Along with sodium hydroxide (NaOH), this colorless solid is a prototypical strong base PROCESS OVERVIEW Over 95% of the capacity to produce chlorine and essentially 100% of the capacity to produce caustic soda (sodium hydroxide, NaOH) are based on the electrolysis of brine. In this process a sodium chloride (NaCl, salt) solution (brine) is electrolytically decomposed to elemental chlorine (in the anode compartment), and sodium hydroxide solution and elemental hydrogen (in the cathode compartment). A chemical facility which co-produces caustic soda and chlorine is typically referred to as a chlor-alkali (C/A) facility. USES AND APPLICATIONS Production of Soaps Production of Potassium Carbonate Production of Fertilizers It is used as a neutralizer in petroleum refining Paint stripper (although it's so caustic that its use is being phased out) It's used in the production of aluminum Used in chemical analysis to measure the concentration of acids Used in soap making Used in paper making to separate lignin from cellulose fibers Used as a catalyst in the production of biodiesel Used to etch aluminum Washing or chemical peeling of fruits and vegetables Chocolate and cocoa processing Caramel color production Production of Potassium Phosphates CAUSTIC SODA MARKET Caustic Soda Imports as percent share of demand (2012-13) = 13% Imports as percent share of demand have increased in last one decade. Indian industry is capable of meeting its domestic demand but because of high input costs & poor infrastructure, is not competitive internationally and face dumping of cheap imports from other countries like Iran, Saudi, Korea RP, Japan, etc ; in where power ,except in Japan, is available at a lower price. Indian import/ export (April 2013 to March 2014) Import: 16207 metric tonne per annum Export 761 metric tonne per annum INDIAN MANUFACTURERS Gujarat Alkalies and Chemicals,Gujarat, Sree Rayalaseema Alkalies and Chemicals,Andhra Pradesh The Andhra Sugars Ltd.,Andhra Pradesh Universal Chemical and Industries, Gujarat INDIAN DEMAND The demand for caustic potash is driven by the performance of the application sectors such as dyestuff, pharmaceutical as well aspotassium based chemicals / salts particularly potassium carbonate. Indian demand for caustic potash ( Period from April 2014 to March 2015) 58,000 metric tonne per annum
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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DL-METHIONINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Methionine is an amino acid. Amino acids are the building blocks that our bodies use to make proteins. Methionine is found in meat, fish, and dairy products, and it plays an important role in many cell functions. Methionine can be found naturally in meat and fish pet food ingredientsmethionine is part of body proteins and is important for skin and coat condition, eye health, heart health and more. It serves as a precursor to other amino acids like cysteine which can then be converted into taurine. Methionine can also be converted into glutathione, an important physiological antioxidant, and into the cat pheromone felinine MANUFACTURING PROCESS DL-Methionine is produced on a large scale by chemical synthesis. Methyl mercaptan is reacted with acrolein to produce beta methyl thiopropionaldehyde, which is reacted with hydrogen cyanide to produce alpha hydroxy gamma methyl thio butyro nitrile, which on treatment with ammonia followed by hydrolysis, yields methionine. All industrial producers of DL-methionine start with the same raw materials, acrolein, methyl mercaptan, hydrogen cyanide and ammonia or ammonium carbonate. The multi step process can be carried out in batches or continuously. APPLICATIONS DL-METHIONINE IS ADDED AS AN INGREDIENT TO PET FOODS Study on rats showed methionine supplementation in the diet specifically increases mitochondrial ROS production and mitochondrial DNA oxidative damage in rat liver mitochondria offering a plausible mechanism for its hepatotoxicity. DL-Methionine is used as a supplement to organic poultry feed. Dl-Methionine in Food Production Dl-Methionine is widely used as nutritional supplement in food production. As nutritional supplement: in food industries to provide amino acids. As flavor enhancer: in food industries to improve sea urchin flavor. Dl-Methionine in Pharmaceutical Dl-Methionine is widely used as raw materials and intermediate in Pharmaceutical. As raw materials: in compound amino acid infusion and nutritional supplements. As intermediate: in medicine manufacturing of vitamins and liver preparations. DEMAND DRIVERS The per capita consumption of meat is on the increase in India. Increasing consumer preference for poultry meat is likely to steadily increase the demand for DL-Methionine. With the growing population and raising personal income and the growing health trend towards white meat, demand for DL-Methionine is expected to rise steadily in line with expanding demand for chicken meat. INDIAN DEMAND Indian demand in Poultry and pharmaceutical sectors (Period April 2013 to March 2014) 27000 metric tonne AAGR through 2017 7% per annum. GLOBAL SCENARIO Global Installed Capacity: 0.9 million metric tonne per annum
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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PRECIPITATED SILICA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Precipitated silica is a silica (SiO2) produced by precipitation from a solution containing silicate salts. In 1999, more than 1M tons/y was produced, mainly for use in tires and shoe soles. Silica has two main varieties (a) Ground silica and (b) Processed silica. Ground silica is practically sand and is abundant in India and worldwide only the percentage of SiO2 varies from source to source. In general these are known as sands and are very cheap and usually used for glass making. It has very minimum use in rubber, however, can be used as heat resistant compound in rubber. It does not show any effect on cure. Processed silica is again SiO2 but in a purified form. This is obtained only after further processing from ground silica and in such process the percentage of SiO2 is increased considerably (>98%). Precipitated silica is a kind of processed silica only. In this method, silica is precipitated after acidification of alkaline silicate solution. There are three different types of reactions, possible: • The alkaline silicate solution flows into the acid solution. • The acid solution flows into the alkaline silicate solution. • The alkaline silicate solution and acid solution flows jointly into water or primary natural salt solution. CHEMICAL CHARACTERISTICS OF PRECIPITATED SILICA: SiO2 content Filler, softener and performance improvement in rubber and plastics. Cleaning, thickening and polishing agent in toothpastes for oral health care. Cleaning, thickening and polishing agent in toothpastes for oral health care. IEVE residue Tamped density DBP absorption Food processing and pharmaceuticals additive as anti-caking, free-flow, thickening agent and absorbent to make liquids into powders. BET Surface area pH value Food rheology modifier Defoamer component Drying loss Ignition Loss GLOBAL DEMAND Growth in manufacturing industry and high GDP growth in the emerging economies of India and China has led to growth in several end user segments such as automobiles, plastics and agriculture among others. On account of which, Asia Pacific has been dominating the global precipitated silica market both in terms of production and consumption and this trend is expected to continue during the forecast period. World demand to rise 5.6% per annum through 2018 Global demand for specialty silicas -- which include precipitated silica, silica gel, silica sol, and fumed silica -- is forecast to grow 5.6 percent per year through 2018 to 2.9 million metric tons, valued at just under seven billion dollars. This will represent an acceleration from the pace of the 2008-2013 period, as improved manufacturing levels in a stronger economic environment support faster gains in the developed countries of North America and Western Europe Global demand 1.6 million metric tonne per annum Global demand for speciality silicas such as precipitated silica, fumed silica, silica gel and silica sol will grow by 5.6% a year to 2.8 million metric tonne by 2016, according to the recent report from Freedonia Inc. GLOBAL PRODUCERS Important global producers include the following Evonik Rhodia PPG Industries Huber Tokuyama Glassvenset Specialty Chemical Products Madhu Silica,India
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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BUTANOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Butanol (also butyl alcohol) refers to a four-carbon alcohol with a formula of C4H9OH. There are four possible isomeric structures for butanol, from a straight-chain primary alcohol to a branched-chain tertiary alcohol. APPLICATIONS FOR N-BUTANOL ARE AS FOLLOWS: olvent for dyes, e. g. in printing inks. Extractant in the production of drugs and natural substances such as antibiotics, hormones, vitamines, alkaloids and camphor. Additive in polishes and cleaners, e. g. floor cleaners and stain removers. Solubilizer in the textile industry, e. g. additive in spinning baths or carrier for colouring plastics. -Additive in de-icing fluids. Additive in gasoline for spark-ignition engines (prevents carburetter icing). Mobile phase in paper and thin-layer chromatography. Humectant for cellulose nitrate. Drugs and antibiotics, hormones, and vitamins Gasoline (as an additive) and brake fluid (formulation component) MANUFACTURING PROCESS The main production methods of butanol and octanol are acetaldehyde condensation, fermentation, the Ziegler process andoxo synthesis of propylene. INDIAN PRODUCER At present, n-butanol is produced by The Andhra Petrochemicals Ltd, based on petrochemical feedstock. The company produces butanol along with the octanol at its oxo alcohol plant in Vishakapatnam with the combined installed capacity of 73000 metric tonne per annum. The company expanded the capacity from 39000 metric tonne per annum to 73,000 metric tonne per annum by May 2010. GLOBAL DEMAND There is an increasing interest in use of biobutanol as a transport fuel. 85% Butanol/gasoline blends can be used in unmodified petrol engines. It can be transported in existing gasoline pipelines and produces more power per litre than ethanol. Biobutanol can be produced from cereal crops, sugar cane and sugar beet, etc, but can also be produced from cellulosic raw materials. Biofuels are receiving increasing public and scientific attention, driven by factors such as uncertainties related to oil price, greenhouse gas emission, and the need for increased energy security and diversity. Biofuels are a wide range of fuels which are in some way derived from biomass. It is reported that fossil fuels – oil, coal, and natural gas – dominated the world energy economy, covering more than 80% of the total primary energy supply Global demand 4.5 million metric tonne per annum Growth rate in demand through 2025 3.2% per annum Global demand is split between the U.S., Europe and Asia (driven largely by China).
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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SODIUM BOROHYDRIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sodium borohydride, also known as sodium tetrahydridoborate, and sodium tetrahydroborate[2] is an inorganic compound with the formula NaBH4. This white solid, usually encountered as a powder, is a versatile reducing agent that finds wide application in chemistry, both in the laboratory and on a technical scale. USES Sodium borohydride is a good reducing agent. Although not as powerful as lithium aluminum hydride (LiAlH4), it is very effective for the reduction of aldehydes and ketones to alcohols. By itself, it will generally not reduce esters, carboxylic acids, or amides (although it will reduce acyl chlorides to alcohols). It is also used in the second step of the oxymercuration reaction to replace mercury (Hg) with H. PROCESS A process for production of sodium borohydride. The process comprises the steps of: (a) combining a boric acid ester, B(OR)3 and sodium aluminum hydride to produce sodium borohydride and Al(OR)3; and (b) combining Al(OR)3 and sulfuric acid to produce alum and ROH. MAJOR INDUSTRIAL APPLICATIONS Sodium Borohydride is used for the reduction of carbonyls, peroxides and metal ions, as well as purification and removal of color, odor and oxidation precursors in organic chemical products. Pulp and Paper Pharmaceutical Industry Metal Recovery Textiles Organic Chemical Purification Bleaching agent in paper industry Purification agent Organoboranes GLOBAL PRODUCERS Montgomery Chemicals (Conshohocken, PA) Montgomery Chemicals is large manufacturer of sodium borohydride in North America. SCENARIO IN CHINA In China, pharmaceuticals is the largest application field for sodium borohydride showing 73% share in volume in 2013, which is different from overseas markets where paper making is the dominant field. Its consumption in electronic products, paper making, water treatment and perfume is small.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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Water Treatment Chemicals (Antiscalants and Membrane Cleaners) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

There has been a dramatic increase in the number of reverse osmosis and nano-filtration plant over the past ten years. There has also been a proliferation in the variety of feed sources used, including seawater, surface waters and, increasingly, effluents of varying qualities. Not surprisingly, therefore, is the parallel increase in the degree of scaling and fouling, resulting in the need for not only novel preventative antiscalant products in the field, but also new and improved cleaners where deposition has occurred. An essential part of the ability to correctly select and apply the most appropriate products lies in the development of laboratory analysis and predictive tools. Fouling potential is an inherent characteristic of membrane module design. The high membrane packing density required for good production rates results in low voidage for feed water flow. However, this need not result in detrimental performance. Fouling has been widely documented and researched since the first commercial use of membrane separations. It is important that this subject is addressed because membrane replacement is a considerable expense in the operation of an RO plant. In the case of large municipal and industrial systems, this cost can be prohibitive. Pre-treatment systems for RO plants are designed to produce a feedwater with a reduced fouling potential by removing potential fouling species prior to membrane treatment. Common foulants include: Calcium carbonate and calcium sulphate scales, Organic matter, Iron, Colloidal material, Bio-film and microorganisms, Silica, Natural humic and fulvic acids. Fumaric Acid Polymers are used as Antiscalants. The synthesis of the fumaric acid polymers follows a novel process that avoids the insolubility and low reactivity of fumaric acid in free radical reactions and that produces the polymer in high yield.
Plant capacity: Capacity Antiscalants: 5MT/Day, Membrane Cleaners: 5 MT/DayPlant & machinery: Rs 88 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 613 Lakhs
Return: 27.82%Break even: 63.96%
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  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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