Best Business Opportunities in Karnataka- Identification and Selection of right Project, Thrust areas for Investment, Industry Startup and Entrepreneurship Projects

Steel industry: Project Opportunities in Karnataka

 

PROFILE:

Steel Industry is a booming industry in the whole world. The increasing demand for it was mainly generated by the development projects that have been going on along the world, especially the infrastructural works and real estate projects that has been on the boom around the developing countries. India’s economic growth is contingent upon the growth of the Indian steel industry. Consumption of steel is taken to be an indicator of economic development. While steel continues to have a stronghold in traditional sectors such as construction, housing and ground transportation, special steels are increasingly used in engineering industries such as power generation, petrochemicals and fertilisers. India occupies a central position on the global steel map, with the establishment of new state-of-the-art steel mills, acquisition of global scale capacities by players, continuous modernisation and up gradation of older plants, improving energy efficiency and backward integration into global raw material sources.

RESOURCES:

Karnataka is the 3rd largest producer of steel in India with a current production level of 10.70 Million Tons per annum. Both alloy and non-alloy steel are produced and the product range includes basic steels like pig iron and sponge iron, ingot, blooms, billets, slabs, finished products like long products CTD & TMT (bars & rods), wire rod, sections, bright bars, CR/HR coils. The export of steel from Karnataka is around 0.96 Million Tons.

It is one among 6 major steel producing states. Karnataka is the 2nd largest in the country in terms of iron ore reserves and largest exporter of iron ore in the country. Hence, it can share more than 40% of the steel demand in India which is estimated as 124 million tons by 2011-12 and 50% of the exports of finished steel products. Based on this estimate, Karnataka can host a manufacturing steel base for more than 100 million tons capacity per annum.

GOVERNMENT POLICIES:

Under the new industrial policy, iron and steel has been made one of the high priority industries. Price and distribution controls have been removed  as well as foreign direct investment up to 100% (under automatic route) has been permitted.  The Trade Policy has also been liberalized and import and export of iron and steel is freely allowed with no quantitative restrictions on import of iron and steel items. Tariffs on various items of iron and steel have drastically come down since 1991-92 levels and the government is committed to bring them down to the international levels.  With the abolishing of price regulation of iron and steel in 92, the steel prices are market determined. The policy devises a multi-pronged strategy to achieve these targets with following focus areas; removal of supply constraints especially availability  of critical inputs like iron ore; improve cost competitiveness by expanding and strengthening the infrastructure in roads, railways, ports and power; increase exports; meet the additional capital requirements by mobilizing financial resources; promote investments by removing  procedural delays. In addition the policy also addresses challenges arising out of environmental concerns, human resource requirements, R&D, volatile steel prices and the secondary sector. 

 

Food processing: Project Opportunities in Karnataka

 

PROFILE:

India is the world's second largest producer of food next to China, and has the potential of being the biggest with the food and agricultural sector. The Indian food processing industry stands at $135 billion and is estimated to grow with a CAGR of 10 per cent to reach $200 billion by 2015. The food processing industry in India is witnessing rapid growth. In addition to the demand side, there are changes happening on the supply side with the growth in organised retail, increasing FDI in food processing and introduction of new products. India's food processing sector covers fruit and vegetables; meat and poultry; milk and milk products, alcoholic beverages, fisheries, plantation, grain processing and other consumer product groups like confectionery, chocolates and cocoa products, Soya-based products, mineral water, high protein foods etc.

 

RESOURCES:

Karnataka is poised to become the leading food processing hub in India. Clearly, the food processing industry is on the threshold of demand-led growth in the country and within the state of Karnataka. It says Karnataka boasts of specific supply strengths, giving the state a comparative advantage to become a leading food processing hub of the country. With 10 agro-climatic zones and land topography highly suitable for agriculture, Karnataka is one of the most agriculturally diverse states in India. It is estimated that about 83 per cent of the geographic area of the state is suitable for agriculture, of which 64.60 per cent is under agricultural cultivation. Consequently, Karnataka is the largest producer of ragi, sunflower, tomato, coffee and arecanut and the second largest producer of maize, safflower, grapes, pomegranate and onion. The state is also the largest producer of spices, aromatic and medicinal plants in the country. In addition, the state has a wealth of livestock and marine resources that augur well for processing of dairy, meat, fish and shrimp. Karnataka, the report points out, also takes pride in having a strong and expanding infrastructure base for setting up food processing facilities in the state.

GOVERNMENT POLICIES:

The promotion of Agro-based industries is among the priorities of the State Government. The state has assured supply of fruits & vegetables grown by applying scientific techniques, investment in post harvest and good transport infrastructure. The National Horticulture Mission (NHM) in the Jharkhand State was launched in late 2005-06 initially in 10 districts with main focus on production of planting materials, vegetable seed production, establishment of new gardens, creation of water resources etc. Establishment of new gardens include perennial and non perennial fruits, spices, floriculture, aromatic and medicinal plants. This scheme was 100 % sponsored by Central Govt. during 2005-06 and 2006-07 (Xth Five Year Plan). However, during 2007-08 and onwards (XIth Five Year Plan) this scheme has been implemented in 15 districts with the pattern of assistance as 85:15 by Central Govt. and State Govt. respectively. The Jharkhand government has decided to set up a food park to kick off the development of the food processing sector in the state and attract investors. In general very few small scale food processing industries are present in the state.

Textile: Project Opportunities in Karnataka

 

PROFILE:

The textile industry is primarily concerned with the production of yarn, and cloth and the subsequent design or manufacture of clothing and their distribution. The raw material may be natural or synthetic using products of the chemical industry. India Textile Industry is one of the leading textile industries in the world. Though was predominantly unorganized industry even a few years back, but the scenario started changing after the economic liberalization of Indian economy in 1991. The opening up of economy gave the much-needed thrust to the Indian textile industry, which has now successfully become one of the largest in the world

RESOURCES:

In Karnataka, the Textile Industry occupies a unique position in the economy of the state in terms of its contribution to industrial production, employment and exports. The textile sector contributes 0.50% of the GDP of the State. Karnataka under its Textile Policy of 2008-13 has planned to get investment worth Rs 9000 crore. Forty percent of such investments are planned to be directed towards the garment industry. The Karnataka government will establish fashion hubs and assist in market development and brand building. Specific incentives are also provided, like entry tax reimbursement, stamp duty reimbursement, up to 25% waiver on land acquisition charges, subsidy on power and capacity building support.

 

 

GOVERNMENT POLICIES:

The Ministry of Textiles in India has formulated numerous policies and schemes for the development of the textile industry in India. The government of India has been following a policy of promoting and encouraging the handloom sector through a number of programmes. Most of the schematic interventions of the government of India in the ninth and tenth plan period have been through the state agencies and co-operative societies in the handloom industries. Some of the major acts relating to textile industry include: Central Silk Board Act, 1948, The Textiles Committee Act, 1963, The Handlooms Act, 1985, Cotton Control Order, 1986, The Textile Undertakings Act, 1995Government of India is earnestly trying to provide all the relevant facilities for the textile industry to utilize its full potential and achieve the target. The textile industry is presently experiencing an average annual growth rate of 9-10% and is expected to grow at a rate of 16% in value, which will eventually reach the target of US $ 115 billion by 2012. The clothing and apparel sector are expected to grow at a rate of 21 %t in value terms.

 

Biotechnology: Project Opportunities in Karnataka

PROFILE:

The Biotechnology sector in India is one of the fastest growing sectors of the Indian Economy. As the sector is mainly based on knowledge, it is expected that it will play an important part in shaping the Indian Economy, which is developing at a rapid pace. The Indian Biotechnology sector holds immense potential in terms of research and development, skill and cost effectiveness.

RESOURCES:

Karnataka has successfully attracted the BioTech industry. Bengaluru, Karnataka is the capital for Biotech clusters in the country. Bangalore currently houses 92 of India's 180 biotech companies, with total actual investments of over Rs 1,000 crore, of which Rs 140 crore has been venture capital funding. The companies are encouraged to invest thanks to the presence of large R&D institutions like Indian Institute of Science and the National Centre for Biological Resources. However, it is sure to face a lot of competition from media savvy Hyderabad. Bangalore Helix is a biotech cluster being planned by the Karnataka government. Bangalore Helix would support biotech units with common infrastructure. It would comprise eight biotech incubators, covering a total area of 10,000 square feet. Excluding the cost of land (around Rs 60 crore) that has already been acquired, the cluster will involve an investment of Rs 100 crore. The infrastructure support would be comprehensive, right from advance computing facilities to treated water necessary for biotech infrastructure services.

GOVERNMENT POLICIES:

·         The Karnataka government has announced a biotech policy to promote this sector and is setting up an institute for bioinformatics in Banglore.

• In addition the state government is also creating a biotechnology fund that will have inflows from the biotech companies. This could be used for incubation of new projects and promotion of the sector in the state.

• Karnataka government is putting in Rs. 50 million and an equal amount is being brought by ICICI to develop the institute if bioinformatics in Banglore. Karnataka has planned to launch India's first state sponsored biotechnology venture capital fund to boost their initiatives.

·         Three 'biotech parks' are emerging in the state , namely 'university of Agricultural Sciences, Banglore; 'Institute of Agri-biotech in Dharwad ; and Institute of Biotechnology in Karwar.

 

 

 

Automobile: Project Opportunities in Karnataka

 

PROFILE:

The automotive industry in India is one of the largest in the world and one of the fastest growing globally. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. Automotive industry is the key driver of any growing economy. It plays a pivotal role in country's rapid economic and industrial development. It caters to the requirement of equipment for basic industries like steel, non-ferrous metals, fertilisers, refineries, petrochemicals, shipping, textiles, plastics, glass, rubber, capital equipments, logistics, paper, cement, sugar, etc. It facilitates the improvement in various infrastructure facilities like power, rail and road transport. Due to its deep forward and backward linkages with almost every segment of the economy, the industry has a strong and positive multiplier effect and thus propels progress of a nation. The automotive industry comprises of the automobile and the auto component sectors.

RESOURCES:

Auto industry is the second fastest growing sector in Karnataka, the automobile and auto component sector has maintained a 15 per cent growth in Karnataka. There is a huge potential of development in the sector of automobiles in Karnataka. The component industry caters to the OEMs (all kinds of automobiles like trucks, cars, SUVs, LCVs, buses, two-wheelers, tractors etc.,) and exports. Termed a priority sector, auto and auto parts hold the key to economic growth of the state.

GOVERNMENT POLICIES:

Government brought out a very innovative Policy "Ultra Mega Policy for Integrated Automobile Projects" that offers a very attractive package of support to automobile projects investing more than Rs.4000 Crores. As a result of this Policy, since May 2006, investments attracted by Tamil Nadu is automobiles & components manufacturing is Rs.21900 Crores, almost 5 times of the Investments attracted during previous 15 years (May 1991-April 2006). The total employment potential in these new projects is: 1.20 lakhs (direct + Indirect). Govt of India is currently implementing a project "National Automotive Testing R&D Infrastructure Project" (NATRIP) in Oragdam near Chennai at a project cost of about Rs.450 Crores. This project aims at facilitating introduction of world-class automotive safety, emission and performance standards in India as also ensure seamless integration of our automotive industry with the global industry.

 

 

Mineral: Project Opportunities in Karnataka

 

PROFILE:

Minerals are valuable natural resources being finite and non-renewable. They constitute the vital raw materials for many basic industries and are a major resource for development. Management of mineral resources has, therefore, to be closely integrated with the overall strategy of development; and exploitation of minerals is to be guided by long-term national goals and perspectives. Ministry of Mines is responsible for survey and exploration of all minerals, other than natural gases, petroleum and atomic minerals, for mining and metallurgy of non-ferrous metals like aluminium, copper, zinc, lead, gold, nickel, etc. and for administration of the Mines and Minerals (Regulation and Development) Act, 1957 in respect of all mines and minerals other than coal, natural gas and petroleum.

 

RESOURCES:

Karnataka is rich in its mineral wealth which is distributed fairly evenly across the state. Karnataka's Geological Survey department started in 1880 is one of the oldest in the country. Rich deposits of asbestos, bauxite, chromite, dolomite, gold, iron ore, kaolin, limestone, magnesite, Manganese, ochre, quartz and silica sand are found in the state. Karnataka is also a major producer of felsite, moulding sand (63%) and fuchsite quartzite (57%) in the country.

Karnataka has two major centers of gold mining in the state at Kolar and Raichur. These mines produce about 3000 kg of gold per annum which accounts for almost 84% of the country's production. Karnataka has very rich deposits of high grade iron and manganese ores to the tune of 1,000 million tonnes. Most of the iron ores are concentrated around the Bellary-Hospet region. Karnataka with a granite rock spread of over 4200 km² is also famous for its Ornamental Granites with different hues.

 

GOVERNMENT POLICIES:

The  role to be played by the Central and State Governments in  regard  to  mineral  development has  been  extensively  dealt in  the  Mines  and Minerals (Development and Regulation)  Act, 1957  and Rules  made under the Act by  the  Central  Government and  the  State  Governments in their  respective  domains.   The provisions  of  the  Act  and the Rules  will  be  reviewed  and  harmonised  with  the basic features of the new  National Mineral  Policy.  In future the core functions of the State in mining will be facilitation and regulation of exploration and mining activities of investors and entrepreneurs, provision of infrastructure and tax collection.  In mining activities, there shall be arms length distance between State agencies (Public Sector Undertakings) that mine and those that regulate.  There shall be transparency and fair play in the reservation of ore bodies to State agencies on such areas where private players are not holding or have not applied for exploration or mining, unless security considerations or specific public interests are involved. Recently, the Union Government after reviewing the current mining sector, mineral development and keeping in view the availability of the valuable finite resource have announced the National Mineral Policy (NMP))- 2010. Research organisations, including the National Mineral Processing Laboratories of the Indian Bureau of Mines should be strengthened for development of processes for beneficiation and mineral and elemental analysis of ores and ore dressing products. There shall be co-operation between and co-ordination among all organisations in public and private sector engaged in this task.

 

Waste management: Project Opportunities in Karnataka

PROFILE:

Waste utilization, recycling and reuse plays a major role in limiting resource consumption and the environmental impact of waste. Recycling is an integral part of any waste management system as it represents a key utilization alternative to reuse and energy recovery (Waste-to-Energy). Which option is ultimately chosen depends on the quality, purity and the market situation. Hazardous waste management is a new concept for most of the Asian countries including India. The lack of technical and financial resources and the regulatory control for the management of hazardous wastes in the past had led to the unscientific disposal of hazardous wastes in India, which posed serious risks to human, animal and plant life.

 

RESOURCES:

As regards municipal waste on an average 40 to 50 % of the total municipal waste is generated in the sic municipal corporation of Karnataka & more than 70 % of municipal waste is generated by the residential & market areas. The domestic waste generated by households comprises mainly of organic, plastic & paper waste & small quantities of the waste. Plastic & glass are segregated at the household level or by rag pickers and sold. The remaining waste is disposed in community bins, discarded ointments and medicine. In addition about 1 to 2% of biomedical waste also gets mixed with municipal solid waste in the community bins.

GOVERNMENT POLICIES:

National policy on waste management is set out in the October 1998 policy statement on waste management - Changing our Ways. It outlines the Government's policy objectives in relation to waste management, and suggests some key issues and considerations that must be addressed to achieve these objectives. The policy is firmly grounded in an internationally recognised hierarchy of options, namely prevention, minimisation, reuse/recycling, and the environmentally sustainable disposal of waste which cannot be prevented or recovered.

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Instant Noodles - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Many fast food items have flooded the markets but noodles have emerged as the most popular item as it is cheaper, very easy to make and nutritious. Urban and semi-urban markets are controlled by Maggi and other players are Top Ramen and other brands. Maggi has revolutionised the concept and this product has gone to majority of the urban households. As an off-shoot of this development, noodles have become very popular in India. Instant noodles are mostly fried noodles which are made of flour, water, alkaline salt and other additives. The consumption of instant noodles is global due to their characteristics such as convenience to eat, easy to mass-produce, widely acceptable taste, preferred texture and affordable prices. Instant noodles are dried or precooked noodles fused with oil, and often sold with a packet of flavoring. India is the world’s fifth-largest consumer of instant noodles. The instant noodles market in India has been growing, mainly driven by urbanization and changing lifestyle. In addition, many international instant noodle brands have entered the Indian market in recent years and shaken up the industry that had been dominated by a monopoly for almost 30 years. The noodle strands coming out from the pair of cutting rolls are processed into different kinds of noodles such as uncooked wet noodles (nama-men), dried noodles (kan-men) , boiled noodles (yude-men). Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Indo Nissin Foods Ltd. • M T R Foods Pvt. Ltd. • Nestle India Ltd. • Om Oil & Flour Mills Ltd. • Surya Agroils Ltd. • Vikas W S P Ltd.
Plant capacity: Instant Noodles (75 gms Pouches):5000 Kgs/DayPlant & machinery: Rs 125 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 386 Lakhs
Return: 25.83%Break even: 54.21%
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Double Wall Corrugated Pipes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A double wall pipe is the most common corrugated pipe design for drainage and sewage. Various different designs of pipes are available, such as single channel or double flow channels, and they all have in common a smooth inner surface for good flow rates and a corrugated layer. Double wall corrugated pipes can be produced with either one or two extruders. The latter allows walls with two different materials in a single pipe. In addition there are other corrugated pipe designs that can be found on the market, such as triple wall pipe (smooth inner and outer walls and a corrugated structural core) and Ultra Rip (smooth inner wall with concentric reinforcing ribs that encircle the pipe to provide higher ring stiffness). Corrugated pipes represent the ideal solution for the abduction of any kind of water, chemicals, affluent and sewers, because they combine the advantage of corrosion resistance. Typical properties that result in advantages in Corrugated Pipe can be summarized as follows. Higher mechanical resistance due to the structure of the pipe . Corrosion resistance , both of the external wall and internal wall in contact with the conveyed fluid. No protections such as coating, painting or cathodic are needed. Corrugated pipes are resistant to nearly all chemicals . Very long life , virtually infinite of the material which does not need maintaining. Low weight of pipes lengths that allows for the use of light laying and transport means. Few Indian Major Players are as under o Alom Extrusions Ltd. o Dutron Polymers Ltd. o Gwalior Polypipes Ltd. o Rex Polyextrusion Ltd. o Sicagen India Ltd. o Tijaria Polypipes Ltd.
Plant capacity: 20 Mt/DayPlant & machinery: Rs 808 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1510 Lakhs
Return: 27.25%Break even: 51.34%
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PVC Shrink Sleeves - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Shrink sleeve labels are sleeves constructed from film material that, rather than using adhesive, shrinks to a product’s surface when heat is applied. This type of labeling allows the graphics to be printed around the entire circumference as well as take the shape of the product’s container. The eye-catching design of 360° graphics that form-fit containers has great consumer appeal. The shrink label can best be described as a film label printed on an oriented plastic sheet or tube, which, when heat is applied to the label, conforms – or shrinks - to the contour of the container. There are two different types of shrink label: the shrink sleeve label and the rollfed, wrap-around shrink label. Shrink wrap/sleeve is applied over or around the intended item, often by automated equipment. It is then heated by a heat gun or sent through a shrink tunnel or oven for shrinking. Shrink wrap/sleeve can be supplied in several forms. Flat rollstock can be wrapped around a product, often with heat sealing to tack the film together. Center folded film is supplied on a roll with the plastic is folded in half: product is placed in the center portion, the remaining three edges are sealed to form a bag, and the package then heated which causes the bag to shrink and conform to the product placed in the bag. Shrink wrap can be used to wrap buildings. It can wrap roofs after hurricanes, earthquakes, tornadoes and other disasters. Shrink wrap can be used for environmental containments to facilitate safe removal of asbestos, lead and other hazards. Few Indian Major Players are as under • Haldyn Corporation Ltd. • Heatshrink Technologies Ltd. • Powertel Engineering Pvt. Ltd. • Raychem-R P G Pvt. Ltd. • Saraswati International Ltd. • Shree Shree Telecom Pvt. Ltd. • Srikanth Optic Systems Ltd.
Plant capacity: PVC Shrink Sleeves:400 Pkts/DayPlant & machinery: Rs 72 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 202 Lakhs
Return: 13.16%Break even: 66.91%
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PET Bottle Recycling - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

PET-bottles more and more replace glass bottles in the beverage and food sector. The success of PET in comparison to glass is based on several economic (and environmental) advantages. On the one hand, the production of PET is less expensive and energy consuming than the production of glass. Secondly, the light weight of the PET-bottle makes it easier for merchants and consumers to handle the bottles and crates. It saves energy during transport, particularly on long distance haulage. Finally, PET offers more or less the same material properties as glass regarding hygiene, taste and gas impermeability. The consumption of bottled water has been increased very much in the past few years. Plastics are significant and make a positive contribution with regards to packaging in various ways. By sorting and processing plastic packaging that is found in predominantly homogeneous streams, the value and market availability is maximized for the collected plastic packaging industry. Plastic bottles, plastic tubs, and plastic bags all have the potential to be recycled. One of the fastest growing types of collected plastic materials for recycling is polyethylene terephthalate ("PET") from post-consumer beverage and water bottles. For beverages and other juices, plastic bottles are used more preferably.
Plant capacity: 24 Mt/DayPlant & machinery: Rs 290 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 737 Lakhs
Return: 25.84%Break even: 64.95%
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Dairy Farming & Dairy Products (Pasteurised Milk & Curd) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

In India dairying has been practiced as a rural cottage industry since the remote past. Semi commercial dairying started with the establishment of military dairy farms and cooperative milk unions throughout the country towards the end of the Nineteenth century. However market milk technology may be considered to have commenced in 1950, with the functioning of the Central Dairy of Aarey milk colony, and milk product technology in 1956 with the establishment of AMUL Dairy, Anand. The importance of milk in human diet especially for children and expectant and nursing matters is vital. To meet the demand of the increasing population milk production in India has to be increased. It is neither possible nor desirable to increase the cattle and buffalo population to achieve this target. This can only be achieved by stepping up milk production of our bovine population by cross breeding of cows and use of improved cows and cow. ? In choosing dairying as a life work, plan to develop the best herd possible. New programs, such as artificial breeding, have helped to remove some of the most difficult problems in the development and improvement of dairy herds. Not only will you want to development pride of ownership of a good herd of cows but also you will want to produce high quality milk as efficiently as possible. Milk is a naturally nutrient rich and affordable product, with a high nutrient to energy ratio. Milk and dairy products are an important food group in many national dietary guidelines and may play a role in dietary quality. Few Indian Major Players are as under • Amrut Industries Ltd. • Anmol Dairy Ltd. • Hatsun Agro Products Ltd. • Heritage Foods Ltd. • Herman Milkfoods Ltd. • Indiana Dairy Specialities Ltd. • Kwality Ltd. • Mother Dairy Fruit & Vegetables Pvt. Ltd. • Mother Dairy India Ltd. • Mother Dairy Kerala Ltd. • Nikumbh Dairy Products Ltd. • Premier Industries (India) Ltd. • V R S Foods Ltd. • Vimal Dairy Ltd.
Plant capacity: Cows: 250 Nos • Pasturised Milk (1 Ltr & 500 ml Packs):6000 Ltrs/Day •Curd (250 ml Cups & Pouch Packs):4000 Ltrs/ DayPlant & machinery: Rs 277 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 605 Lakhs
Return: 25.72%Break even: 47.38%
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Tundish Insulated Powder (Radex) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

In modern steelmaking and casting plants, steel is produced either in a basic oxygen furnace (BOF) or in an electric arc furnace (EAF). In a BOF, hot metal and scrap are blown by oxygen gas with a flux addition, such as lime, to remove carbon, phosphorus, sulfur, and silicon. A modern EAF produces steel by remelting and refining steel scrap and other raw materials, and also uses oxygen gas injection and lime addition. The steel melt with dissolved oxygen thus produced is tapped into a ladle, where it is deoxidized with ferroalloys, Fe-Si, Fe-Si-Mn, and/or metallic aluminum. The deoxidation products, such as silica, mangano silicates, alumina, alumino silicates, aluminates and/or their composites, are largely removed from the melt by flotation. Whenever necessary, the deoxidized melt is further processed in a ladle furnace (LF) to remove any remaining suspended oxide particles (called non-metallic inclusions, or simply inclusions), to lower the sulfur content, and to adjust the melt’s chemistry and temperature. Degassing of steel melt is done in vacuum refining facilities (RH, VAD, or VOD) to decrease hydrogen for crack sensitive grades and/or carbon for ultra low carbon grades to meet customer specifications. The increasing cost of power and the rapid depletion of conventional sources of energy have necessitated effective heat management and energy conservation in industrial processes. Tundish Insulating powder (TIP) products provide high compressive strength and low shrinkage at high temperatures; and thus offer a cost-effective energy management solution for industrial processes. The increasing cost of power and the rapid depletion of conventional sources of energy have necessitated effective heat management and energy conservation in industrial processes. Tundish Insulating Powder (TIP) products provide high compressive strength and low shrinkage at high temperatures; and thus offer a cost-effective energy management solution for industrial processes. Tundish Insulating Powder products are materials used in application requiring high temperatures (generally more than 1000°C) across various end use industries. New emerging applications of Tundish Insulating Powder (TIP) include aerospace and fire protection. Growing need to conserve energy across various industries is expected to be a key driver for the market. Additionally, stringent regulations imposed on cement, oil & gas and metal producers to reduce green house emissions has also had a significant impact on developing market demand.
Plant capacity: 12 Mt/DayPlant & machinery: Rs 8 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 77 Lakhs
Return: 17.59%Break even: 64.56%
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Wood Plastic Composite (WPC) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wood plastic composites (WPCs) are roughly 50:50 mixtures of thermoplastic polymers and small wood particles. The wood and thermoplastics are usually compounded above the melting temperature of the thermoplastic polymers and then further processed to make various WPC products. WPC can be manufactured in a variety of colors, shapes and sizes, and with different surface textures. Depending on the processing method, WPCs can be formed into almost any shape and thus are used for a wide variety of applications, including windows, door frames, interior panels in cars, railings, fences, landscaping timbers, cladding and siding, park benches, molding and furniture. This product is part of the composites to be named wood polymer composite (WPC), wood fiber composite (WFC), poly wood and pall wood, poly board, wood flex, stock wood and wood plastic. WPC is manufactured by dispersing wood particles into molten plastic with coupling agent or additives to form composite material through various techniques of processing such as extrusion, compression or injection moulding. Due to the main problems in providing forest resources and petrochemical raw materials, and high share of procurement costs and purchasing raw materials in production of lingo-cellulose and plastic materials, especially the environmental problems of polymer, various approaches in the production of wood-polymer nano-composites has been created. It can be used to make pallets. It can be used for making deck. It can be use for making outdoor furniture like park benches. It can be used for making school benches, Door and windows frames. It can be used for making of windows and door shutter frames. It can be used for making items floor teak and indoor furniture. It can be used for making laminated sheets. It can be used for making room partition. Wood in the garden: garden furniture, fences and other applications in the garden.
Plant capacity: 4923 Sq. Ft/DayPlant & machinery: Rs 173 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 557 Lakhs
Return: 25.67%Break even: 54.70%
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A.A.C. Blocks from Silica Sand & Lime Stone Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based, cementitious building material that is expanding into new worldwide markets. As a single-component building material, AAC has achieved acceptance in new markets throughout the world. Autoclaved Aerated Concrete (AAC) is a fully integrated building system of panels and blocks that are used for residential, commercial and industrial buildings. AAC, a light-weight green building material, is fire resistant and has good thermal insulation, solid structure and is easy to work with. This is a light- weight building material produced by autoclaving a set mix of fine siliceous materials such as ground sand or fly ash and a binder like Portland cement or lime. Lightness is achieved by incorporating a large proportion of closed microscopic pores in the slurry with the help of entraining or foaming agent. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. As air has a low heat conductivity, aerated concrete provides for excellent thermal protection. It protects from cold and heat, allowing for single-shell constructions which provide more space, save time and reduce costs-aspects which are of considerable importance to property developers. Few Indian Major Players are as under • Ashoka Pre-Con Pvt. Ltd. • Baliapatam Tile Works Ltd. • Biltech Building Elements Ltd. • Entegra Ltd. • Gannon Dunkerley & Co. Ltd. • Keltech Energies Ltd. • Mohit Industries Ltd. • R D C Concrete (India) Pvt. Ltd. • Siporex India Pvt. Ltd.
Plant capacity: 500 Cu. Mt/DayPlant & machinery: Rs 542 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1187 Lakhs
Return: 26.36%Break even: 50.87%
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Surgical Blade & Disposable Scalpel - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

A scalpel is a small but extremely sharp knife used for surgery, anatomical dissection, and various arts and crafts. Scalpels may be disposable or re-usable. Scalpel blades are usually of hardened and tempered steel. Surgical scalpels consist of two parts, a blade and a handle. Standard Surgical Blades are available in both high carbon and stainless steel. Stainless steel single-piece surgical blades are strong and corrosion-resistant to provide superior cutting ability. These are essential tools for surgical incision. Scalpels are used for a variety of surgeries and medical procedures. Scalpels and blades are a crucial component to cardiac surgery, interventional cardiovascular surgery, successful bypass surgery and cardiac transplant surgery. In addition to cardiovascular surgery, endoscopic surgery has seen a demand for high quality surgical scalpels and blades. Precision incision equipment is needed in procedures such as appendectomies, hernia repair, intestinal surgeries and diagnostic biopsy operations. The Indian technology is now are able to manufacture small yet extremely sharp scalpels and surgical blades. At present market share of India is around 10-12% of world market. Surgical Blade & Disposable Scalpel sale from India is increasing at the rate of 25-30% per year. In the specialty blade and scalpel market, ophthalmic scalpels account for the largest increase in sales. Few Indian Major Players are as under • Aditya Dispomed Products Pvt Ltd, • Jai Surgical Ltd, • Kehr Surgical Pvt. Ltd, • Paramount Surgimed Pvt Ltd. • Ribble International Ltd.
Plant capacity: 40000 Pcs/DayPlant & machinery: Rs 140 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 210 Lakhs (Land & Building)
Return: 30.00%Break even: 60.00%
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A.A.C. Blocks from Silica Sand & Lime Stone Powder - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunity

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based, cementitious building material that is expanding into new worldwide markets. As a single-component building material, AAC has achieved acceptance in new markets throughout the world. Autoclaved Aerated Concrete (AAC) is a fully integrated building system of panels and blocks that are used for residential, commercial and industrial buildings. AAC, a light-weight green building material, is fire resistant and has good thermal insulation, solid structure and is easy to work with. This is a light- weight building material produced by autoclaving a set mix of fine siliceous materials such as ground sand or fly ash and a binder like Portland cement or lime. Lightness is achieved by incorporating a large proportion of closed microscopic pores in the slurry with the help of entraining or foaming agent. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. As air has a low heat conductivity, aerated concrete provides for excellent thermal protection. It protects from cold and heat, allowing for single-shell constructions which provide more space, save time and reduce costs-aspects which are of considerable importance to property developers. Few Indian Major Players are as under • Ashoka Pre-Con Pvt. Ltd. • Baliapatam Tile Works Ltd. • Biltech Building Elements Ltd. • Entegra Ltd. • Gannon Dunkerley & Co. Ltd. • Keltech Energies Ltd. • Mohit Industries Ltd. • R D C Concrete (India) Pvt. Ltd. • Siporex India Pvt. Ltd.
Plant capacity: 500 Cu. Mt/DayPlant & machinery: Rs 542 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 1187 Lakhs
Return: 26.36%Break even: 50.87%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. Its various services are: Pre-feasibility study, New Project Identification, Project Feasibility and Market Study, Identification of Profitable Industrial Project Opportunities, Preparation of Project Profiles and Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects and industry.

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