Adhesives and Sealants, Industrial Adhesives, Glues, Gums and Binders, Synthetic Resin, Resins (Guar Gum, Adhesive [Fevicol Type], Sodium Silicate Adhesive, Hot Melt Adhesives, Rubber Based Adhesive, Acrylic Adhesives, Guar Gum Powder, Gum Arabic)

Adhesives and Sealants

Adhesive may be used interchangeably with glue, cement, mucilage, or paste, and is any substance applied to one surface, or both surfaces, of two separate items that binds them together and resists their separation. There are basically two types of adhesives: resin-based and gum-based. The main application areas of the product are furniture, construction, paints and stationery. In between the two types, there are various categories of adhesives sold in the market place. These include:

Natural adhesives:from inorganic mineral or biological sources such as vegetable matter, starch or dextrin, natural resins; animal skin, and bio-adhesives;

Synthetic adhesives:based on elastomers and thermosetting adhesives;

Drying adhesives:a mixture of ingredients (typically polymers) dissolved in a solvent with the solvent evaporating and the adhesive hardens;

Contact adhesives:applied to both surfaces and allowed some time to dry before the two surface are pushed together. Contact adhesives find use in laminates, such as bonding Formica to a wooden counter, and in footwear;

Hot adhesives:thermoplastic adhesives, also known as "hot melt" adhesives, applied hot and simply allowed to harden. These adhesives have become popular for crafts because of their ease of use and the wide range of common materials to which they can adhere;

Reactive adhesives:a reactive adhesive works either by chemical bonding with the surface material or by in-situ hardening as two reactant chemicals complete a polymerization reaction, usually applied in thin films;

Pressure sensitive adhesives:which form a bond by the application of light pressure to marry the adhesive with the adherant, designed with a balance between flow and resistance.

The market size of all types of adhesives is very large and growing. Of this, the premium products account for some 45%. Quantitatively, the overall market size is growing annually at 11%.

Over the last few years, the adhesive business has seen global players setting up new capacities in India. With customs duty nearing ASEAN levels, competition will further intensify from imports as well as the low cost local players.

Industrial adhesives are fluids or gels, which help in holding two surfaces together by sticking to both of them and preventing their joint movement. They include glues and adhesives.

The market for adhesives and sealants is comprised of thousands of end uses. The realm of market applications expands as new end uses keep developing, driven by the need for new and innovative attachment solutions. Adhesives and sealants market is expected to reach USD 18.79 billion by 2020. Positive demand outlook from key end use industries including automotive and construction, mainly in India, is expected to be a key driving force for the market over the next six years. The growth of the emerging markets has not only a positive impact on the volumes of adhesives and sealants consumed (especially in the construction and industrial sectors) but also on the level of technological demand.

Growing demand from packaging industry is expected to drive the market for waterborne adhesives. These are used in label applications, packaging tapes, office tapes, flexible laminations and food packaging as they offer improved chemical and heat resistance. Due to advantages waterborne adhesive it offers and non reactive nature they are proffered in food packaging applications. Further growing demand from automotive industry is expected to drive the market for waterborne adhesives. These are used in interior structures such as dashboards head linings and others. Automotive industry is driven by demand from middle class consumer groups from developing countries such as Brazil, India and China.

 

Gums and Resins

True gums are formed from the disintegration of internal plant tissues, mostly from the decomposition of cellulose in a process called gummosis.  Gums contain high amounts of sugar and are closely allied to the pectins. Gums are especially common in plants of dry regions.  They are used primarily as adhesives, and are also used in printing and finishing textiles, as a sizing for paper, in the paint and candy industries and as drugs. 

Resins are formed as oxidation products of various essential oils and are very complex and varied in chemical composition.  The resin is usually secreted in definite cavities or passages. Resins are also used in medicine; for sizing paper; as a stiffening material for mats; in the preparation of sealing wax, incense and perfumes; and for many other purposes as well.

Resins, gums and latex are almost ubiquitous in the plant kingdom and many of them continue to play an important role in our daily lives. Numerous plants produce some kind of resin, latex or gum, but only a few are commercially important today, even though their uses and applications are truly manifold. They have been used as adhesives, emulsifiers, thickening agents, they are added to varnishes, paints and ink; they lend their aromas to perfumes and cosmetics and even play a role in pharmacy and medicine.

 

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Corrugated Carton Boxes Gum Powder (Tamarind Kernel Powder Base) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

It is basically gum powder made from tamarind kernel, dimethyl hydantion formaldehyde, polyvinyl alcohol all the required raw material and machinery is easily available in India. Few private organizations are engaged in the manufacturing of corrugation gum powder. Production data for the product is not available, but it can be assumed that the demand will be increased in proportion of the total carton boxes production. Any new entrepreneur may enter in to this field will be successful.
Plant capacity: 1 MT/DayPlant & machinery: -
Working capital: -T.C.I: -
Return: 27.23%Break even: 52.93%
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Alkyl Resin from Cotton Seed Oil - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost & Revenue

The term alkyd was first used by Kienle in 1927 to describe the polyesters resulting from the reaction of polyhydric alcohols and poly functional acids. Though many newer resins have appeared in the past quarter century, alkyd resins still represents the single largest quantity of solvent soluble resin, produced for using surface coating industry. An alkyd resins are polyester, they are subjected to normal easier hydrolysis that is sensitive to water, acid and alkali, particularly when they are dried by oxidation. It is poly esterification products derived from organic acids and alcohols. It also be processed directly from fatty acids. It is uses as paints, marine paints and baking enamels. The demand of alkyd resin is enormous in Indian and overseas market. Thereby it is a fair project for new entrepreneurs.
Plant capacity: 5.00 MT /DayPlant & machinery: Rs. 57 Lakhs
Working capital: Rs. 184 LakhsT.C.I: Rs. 327 Lakhs
Return: 29.88%Break even: 49.48%
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Urea Formaldehyde Resin (Powder) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

The major applications of these resins are in adhesives, chip board making, paper industry, surface coatings, moulding powders, laminated plastics and miscellaneous. They have the advantage of initial water solubility, non flammability, hardness, resistance and absence of colour in cured polymers. Absence of colour makes them suitable for production of beautiful translucent shades of any colour. UF resin powder is used in button moulders, bottle caps, table ware crockery, switch grears etc. Demand is more than production hence consumption of UF resin is increasing day by day. This is a profitable industry, the raw materials and machinery being indigenously available. New entrepreneurs may enter UF resin production to reduce the gap between demand and supply.
Plant capacity: 1 Ton/ DayPlant & machinery: Rs. 7 Lakhs
Working capital: Rs. 18 LakhsT.C.I: Rs. 36 Lakhs
Return: 48.14%Break even: 54.96%
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Adhesive (Fevicol Type) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fevicol type adhesives are synthetic resins and latex adhesives made from PVA. PVA (Polyvinyl Acetate) is used in adhesives for bookbinding, paper bags, milk cartons, drinking straws, envelopes, gummed types, folding boxes, labels and common products like foils, films, paper board etc. There are relatively of low cost, readily available, have wide compatibility and excellent adhesive characteristics. Synthetic adhesives produced in India are mostly based on vinyl acetate monomers. They account for 80 % of total production of adhesives. With the growth in wood and packaging industry, demand for adhesives is on the increase and the recent development of polymer concrete has further raised its value and future scope for entrepreneurs.
Plant capacity: 400 Kgs/ DayPlant & machinery: Rs. 3 Lakhs
Working capital: Rs. 17 LakhsT.C.I: Rs. 26 Lakhs
Return: 63.03%Break even: 33.74%
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Guar Gum - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Guar gum is one of the few products having very good export potential. Guar is a leguminous plant being grown in semi aried regions of India, Pakistan, USA. etc. The manufacture of guar gum, being an agro and resource based industry, has a great scope for development in a agricultural country like India. Guar is the main raw material required for the manufacture of guar gum. This have very important and vast application in different industrial areas. It is widely used in food industries, oil industries. The industries like textile, paper, pharmaceuticals, ice cream, confectioneries etc also has application of guar gum vastly. So far as future demand is concerned, are the end use industries are growing at a moderate rate. Therefore in future, it can be assured that there is a good scope for new investment.
Plant capacity: 30.00 Ton/DayPlant & machinery: Rs. 79 Lakhs
Working capital: Rs. 209 LakhsT.C.I: Rs. 404 Lakhs
Return: 106.28%Break even: 22.77%
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Pressure Sensitive Adhesives for BOPP Tapes (Acrylic Based) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Acrylic adhesives have got a wider range of applicability in multifold uses in light structural assemblies based on acrylic plastics to themselves, wood, glass, metals, plastics, etc. This broad spectrum, usage accounts for their enhanced demand. Wooden furniture industry consumers 40% of adhesives, while packaging industry which consumes 30% while 30% by construction industry, book-binding & many other small uses.
Plant capacity: 150 MT/annumPlant & machinery: Rs. 34 Lacs
Working capital: Rs. 142 LakhsT.C.I: Rs. 209 Lacs
Return: 70.73%Break even: 31.66%
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BOPP Adhesive Tapes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

BOPP tapes are versatile, convenient and consistent and their versatility is expressed functionally which diversities in labeling, decorating, combining, reinforcing, protecting, utilizing, sealing and colour coding. Its consistency translates into uniform application under production coordination which may improve reliability and reduce waste. BOPP adhesive tape is a recent innovation in the field of modern packaging. It is rapidly replacing the cello tape due to its excellent mechanical optical and barrier properties-BOPP adhesive tape has a good demand potential in the Indian market. It is likely to continue its growth in the flexible packaging applications. Keeping in view the various characteristics and diverse applications the product provides a good scope in the field of packaging.
Plant capacity: 6000 Sq.Mt./DayPlant & machinery: Rs. 7 Lacs
Working capital: Rs. 32 LacsT.C.I: Rs. 51 Lacs
Return: 70.48%Break even: 32.64%
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Pigment Binders for Textile Printing - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Pigment printed textiles represent the highest percentage of all printed textiles. This is primarily due to the uncomplicated process and low cost of imparting colour patterns to textiles with pigment system. The water insoluble pigment used in most cases as an aqueous dispersion, has no affinity to textile fibres and is not able to enter into chemical or physical reactions with the fibre. For bonding of pigments to textile on bonding agent generally of a synthetic latex type is incorporated is the print paste which through its film forming properties holds the embedded pigment firmly on fibre surface. The demand of the product is good and with the rise of growth in textile industry, the product is bound to enjoy increased demand in future.
Plant capacity: 1.5 MT Acrylate Copolymer Based Binder/Day 1.5 MT Styrene/Acrylate Copolymer Binder/DayPlant & machinery: Rs. 52 Lacs
Working capital: Rs. 56 LacsT.C.I: Rs. 260 Lacs
Return: 43.73%Break even: N/A
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Leather Binder (Resin Based) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Leather binders are used to join leather to leather, crepe rubber soles to leather, felt to leather, rubber to fibres and as binders for inorganic fillers. Binders are used in Housing, furniture, carpets, bookbindings, shoe and other feather based industry, disposable goods and airplanes etc. Laminated sheets are being used increasingly which increases the use of synthetic binder. Multiplayer packaging make use of synthetic binder. Consumption in pressure sensitive tapes in packaging, in medicine, in electrical products etc is increasing. Most of the consumption for synthetic binder exists in the leather and packaging industry. Demand for synthetic binder is estimated to increase at 18 % per annum. Compared to current supply and future demand, there seems to be huge scope of new investment in this project. The quality can be further improved by using polyurethane based synthetic binder or cynoacrylate based binders. With improving availability of raw material, the scope of investment in this industry is quite bright.
Plant capacity: 2 MT/DayPlant & machinery: Rs. 25 Lakhs
Working capital: Rs. 110 LakhsT.C.I: Rs. 171 Lakhs
Return: 39.70%Break even: 41.76%
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Epoxy Resin Based Primer (Putty) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

Epoxy resin based primer fall under paint, varnish & surface coating materials. The production of paint & varnishes in the year 1997-98 was 4,80,000 tonnes. The capital consumption of paints and coating materials in the country is a meagre 0.5 kg compared with 20 kg in some developed countries viz., U.S.A. In view of the substantial gap in demand & supply, there is a very good scope of the product.
Plant capacity: 150 MT/AnnumPlant & machinery: Rs. 8 Lacs
Working capital: -T.C.I: Rs. 34 Lacs
Return: 20.91%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
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