Aseptic Packaging - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue
|THE term aseptic implies the absence or exclusion of any unwanted organisms from the product, package or other specified areas, while the term hermetic (strictly air tight ) is used to indicate suitable mechanical properties to exclude the entrance of microorganisms into a package and gas or water vapor into or from the package. Aseptic packaging thus can be defined as filling of commercially sterile product into sterile containers under aseptic conditions and sealing of the containers so that the re-infection is prevented, i.e. so that they are hermetically sealed. An aseptic package has been sterilized prior to filling with UHT (Ultra High Temperature) treated food, resulting in a product which is shelf stable for over 6 months. Sterility of the product food is achieved with a flash-heating process (temperature between 195° and 295°F (91° to 146°C)), which retains more nutrients and uses less energy than conventional sterilization techniques such as retort or hot-fill canning. There are two specific fields of application of aseptic packaging (a)Packaging of pre-sterilized and sterile products: e.g.: Milk and Dairy products, puddings, desserts, fruit and vegetable j juices, soups, sauces and (b)Packaging of non sterile product to avoid infection by microorganisms: e.g.: Fresh products such as fermented dairy products like yoghurt. Sterility is achieved with a flash-heating process (temperature between 195° and 295°F (91° to 146°C)), which retains more nutrients and uses less energy than conventional sterilization techniques such as retort or hot-fill canning. Uses and Applications Aseptic packaging enables containers to be used that are unsuitable for in-package sterilization; the advantage of high-temperature-short-time sterilization processes which are thermally efficient generally give rise to product of superior quality compared to those processed at lower temperatures longer times; It extends the shelf life of products at normal temperatures by packaging them aseptically. The aseptic packaging system must be capable of filling the product produced by the HTST or UHT system in an aseptic manner and sealing the container hermetically so that sterility is maintained throughout the handling and distribution processes. Any aseptic packaging system should be however capable of meeting following four criteria. The type of packaging material used is influenced by the nature of the product, the cost of both the product and the package and the preferences of the consumer. The most widespread consumer package for aseptic products is the paper-based carton, which is used for many dairy products, fruit juices and other beverages. In addition to retail or consumer aseptic products, bulk-packaging systems are in use for products, which are then further processed and/or repacked into consumer-sized packs. Market Survey In terms of volume Europe and Asia are the largest aseptic packaging market. The fastest growth rate is seen in Asian market at the annual growth rate of 12%. The demand driving factors for the growth of Asian market are emerging markets of India and China. South American countries like Brazil are also triggering demand especially in beverage and processed food sector. Among the aseptically packed products milk accounts for major market share of 42% followed by beverages with 38%. The remaining minor portion is made up by other dairy products. The demand for aseptic packaging in food products is rising due to changing lifestyles and conveniences provided aseptically packed food. Aseptic packaging has seen and will continue to see more number of opportunities in North American market especially in the dairy and processed foods categories. The major drivers for aseptic packaging are increasing demand for packaged food, changes in food manufacturing industry, more emphasis on product safety. Growing population, emerging middle class, changing food habits are other factors driving demand for aseptic packaging. Expanding liquid food and dairy beverage applications and increasing consumption of ready-to-eat food are creating demand for aseptic food.|
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