Aac Blocks Autoclaved Aerated Concrete Blocks)fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout
|Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?|
|Plant capacity: 150000 cubic meter/ Annum||Plant & machinery: 1100 Lakhs|
|Working capital: -||T.C.I: Cost of Project : 1790 Lakhs|
|Return: 44.00%||Break even: 53.00%|
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