Home » Profiles » Maize & Its By-products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Maize & Its By-products - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost And Revenue

Maize provides nutrients for humans and animals and serves as a basic raw material for the production of starch, oil and protein, alcoholic beverages, food sweeteners and, more recently, fuel. Maize is high yielding, easy to process, readily digested, and costs less than other cereals. It is also a versatile crop, allowing it to grow across a range of agro ecological zones. Every part of the maize plant has economic value: the grain, leaves, stalk, tassel, and cob can all be used to produce a large variety of food and non-food products. Maize is the one of the cereal grains which produces throughout India and is placed 3rd position in agricultural base production though maize is not our staple basic food but our basic staple foods are wheat and rice. Maize is constituted by hull, germ, protein, starch and moisture. There is dry and wet milling process of manufacturing of starch, zein, germ and hulls. Starch is the basic constituent of maize and it is converted to liquid glucose by adopting series of digestion steps on starch. It will be basically enzyme and acid digestion system. It may be enzyme - enzyme system or only acid digestion system. In the production of liquid glucose there is some production of dextrose anhydride. India is the fifth largest producer of maize in the world contributing 3% of the global production. In India, maize is grown in all the seasons i.e., kharif, rabi and summer. Of these three seasons, nearly 90% of the production is from kharif season, 7-8% during rabi season and remaining 1-2% during summer season. Since the maize is rain dependent, it is mainly grown during kharif season. Presently, in India, maize is mainly used for preparation of poultry feed and extraction of starch. Out of total arrivals to the mandis nearly 75% of the produce is bought by the poultry feed manufacturers and 20% is purchased by the starch extractors. There are three-four organized sectors are engaged for the production of liquid glucose and it’s by products. The wet milling industry in India is limited to certain pockets such as Gujarat, Maharashtra, Madhya Pradesh, Punjab, Karnataka and Chattisgarh. There are about 17 wet milling units with a crushing capacity of about 3400 MT of maize/day. There is good scope in the market of the products. There is a very good scope and ample space for growth in this field. New entrepreneurs should venture into this field. Few Indian Major Players are as under: Company Name Anil Products Ltd. English Indian Clays Ltd. Gayatri Bioorganics Ltd. Gujarat Ambuja Exports Ltd. Gulshan Polyols Ltd. Indian Maize & Chemicals Ltd. Kamala Sugar Mills Ltd. Karnataka State Agro Corn Products Ltd. Laxmi Starch Ltd. Origin Agrostar Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. Rai Agro Inds. Ltd. Riddhi Siddhi Gluco Biols Ltd. Santosh Starch Ltd. Santosh Starch Products Ltd. Sayaji Industries Ltd. Sukhjit Starch & Chemicals Ltd. Tirupati Starch & Chemicals Ltd. Unique Sugars Ltd. Universal Starch-Chem Allied Ltd. Capacity : 10500 MT/Annum Starch 2250 MT/Annum Liquid Glucose 9000 MT/Annum Dextrose Monohydrate 1125 MT/Annum Oxidised Starch 1800 MT/Annum Hull By Product 3600 MT/Annum Zein By Product 2100 MT/Annum Germ By Product
Plant capacity: -Plant & machinery: 238 Lakhs
Working capital: -T.C.I: Cost of Project : 697 Lakhs
Return: 33.00%Break even: 60.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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