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Roller Flour Mill (atta, Maida & Suji)

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suji, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belongs to the botanical groups Triticum vulgane, Triticum drum and Triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consists of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, suji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. There is a good scope to venture into this field. Few Major players are as under: Ambe Agro Inds. Ltd. Patna Ambuja Flour Mills Ltd. Patna Anirudh Foods Ltd. North West Delhi Ankit India Ltd. Kolkata Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Ramanathapuram Bambino Agro Inds. Ltd. Hyderabad Bannari Amman Flour Mill Ltd. Coimbatore Calcutta Flour Mills Ltd. Kolkata Cargill India Pvt. Ltd. Gurgaon Century Flour Mills Ltd. Chennai D F M Foods Ltd. North Delhi Delhi Flour Mills Co. Ltd. North Delhi Flour & Food Ltd. Gallantt Udyog Ltd. Kolkata General Mills India Pvt. Ltd. Mumbai Govind Mills Ltd. Puruliya Gupta Nutritions Pvt. Ltd. Patna Himanshu Flour Mills Ltd. Bhopal Hyderabad Roller Flour Mills Co. Ltd. Hyderabad Jai Mata Foods Ltd. Sangrur Kaushalya Roller Flour Mills Pvt. Ltd. Thane Koodal Industries Ltd. Madurai Modern Flour Mills Ltd. North West Delhi Naga Ltd. Chennai Naga Overseas Pvt. Ltd. Chennai Nath Roller Flour Mills Pvt. Ltd. Muzaffarnagar Okara Flour & General Mills Ltd. Central Delhi Parakh Agro Inds. Ltd. Dhar Patiala Flour Mills Co. Ltd. Patiala Pawan Udyog Ltd. Puruliya Poona Roller Flour Mills Ltd. Pune Prahlad Flour Mills Ltd. Lucknow R K Patel Food Pvt. Ltd. Jalgaon Rohini Foods Pvt. Ltd. Chennai S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Coimbatore Sakthi Murugan Roller Flour Mills Ltd. Coimbatore Shakti Bhog Foods Ltd. North West Delhi Shree Bankey Behari Exports Ltd. North Delhi Sita Shree Food Products Ltd. Indore Sree Behariji Mills Ltd. Patna Sunil Agro Foods Ltd. Bangalore Super Bakers (India) Ltd. Ahmadabad Trambakam Flour Mills Ltd. Jaunpur U F M Industries Ltd. Cachar Vasai Roller Flour Mills Pvt. Ltd. Thane Vrundavan Agro Inds. Ltd. Panch Mahals Wallace Flour Mills Co. Ltd. Mumbai Wellgo Agro Inds. Ltd. Puruliya Zest Gartex Ltd. Jaipur
Plant capacity: Maida 9500 MT/Year, Atta 3000 MT/Year,Suji 10000 MT/Year,Bran 6600 MT/YearPlant & machinery: 132 Lakhs
Working capital: -T.C.I: 1328 Lakhs
Return: 51.00%Break even: 29.00%
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