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Rubber & Plastic Industries, FRP Products, Polymers, PET, PVC, LDPE, HDPE, Polypropylene, Acrylic and Polyutherthane Projects

Rubber and plastics are two very different, important materials which are used a great deal in our everyday life, both in indoors and outdoors. The usage of the materials is increasing day by day and it has become an integral part in our surroundings. India, being the fourth largest producer of natural rubber in world, is considered to be one of the key players in the global rubber business. Rubber is a versatile product with multiple usages. It is grown in various countries worldwide and plays a crucial role in the Indian economy too. India is one of the leading rubber producers in the world.

The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the intermediate stage or as final products. Tyre and tubes are the largest consumers of rubber. The remaining 44% is taken up by the general rubber goods sector, which includes all products, except tyres and tubes. Synthetic rubber is mainly used for the production of auto tyres and tubes, cycle tyres and tubes and footwear. Other applications for the synthetic variety are camel back, belts and hoses. The market segmentation includes Auto tyres and tubes   56%, Bicycle tyres and tubes    9%, Footwear    18%, Latex goods    8%, Belts and hoses    4%, Camelback   5%.

The rubber industry is expected to grow at over 8 per cent per annum this decade, as the per capita consumption of rubber is 0.8 kg against 14 kg in the developed world. There exists a huge scope for expansion causing import of machinery, technology and raw materials and export of rubber goods.

Plastics, the material of the new generation, have been catching up faster than was expected since the 1980s. With restrictions on the use of wood to conserve forests, its importance has grown phenomenally.  Because of its light weight, ease in maintenance and natural sparkle, it is substituting not only wood but also metal and glass. The automobile industry, the white and brown goods and the packaging industries, all offer expanding prospects.

Plastic polymers are classified into thermoplastics and thermosettings. Thermoplastics include elastomers (unvulcanised), polyvinyl chloride (PVC), polyethylene (PE), polystyrene (PS), polyurethane (PU) and other resins. Thermosettings include elastomers (vulcanized), polyethylene (crosslinked), phenolics, alkyds, polyesters. The product variation includes PVC 21%, HDPE 25%, LDPE 5%, PS 5%, PP 33%, LLDPE 8% and ABS 3%.

Major Players in this sector includes Reliance 32%, IPCL 22%, DCM Sriram 4%, Finolex 5%, Chemplast 3%, DCW 3%, etc.

           The industry has expanded along with expansion of diverse applications, such as packaging, extrusions, blow mouldings and industrial mouldings for automobiles, telecommunications, and white goods.  User segments are electrical appliances, domestic ware, leatherite, decorative laminates, fittings and fixtures, extrusions for construction industry, automobile components, machinery and equipment, water tanks, pipes and fittings, drink bottles, medical appliances, weather protection. The opportunities are also opening up with the expansion and sophistication of food processing, automobiles, entertainment electronics and appliances. Besides these, industry's contributions have been vital in areas of rural electrification, telecommunication, horticulture, medicare, apart from a perceptible change in living styles and standards.

Polymers have found uses in all spheres of life with demand for better materials, greater functional use, more economical packaging and versatile and durable all-weather products. The per capita consumption of polymers in India is around 5 kg. The average per capita global consumption of polymers is estimated to be about 17 kg. The plastic and polymer industry has been expanding at a rate of 11% a year. Presently the consumption/demand is estimated at around 5.5 million tonnes. The demand estimates for all polymers including engineering polymers is envisaged to increase from 1.8 million tonnes in 1995-96 to 7.5 million tonnes in 2006-07 and to 9.5 million tonnes in 2009-10. It is projected at close to 14 million tonnes in 2014-15.  India is one of the fastest growing polymer market in the world, and is expected to become the world's third largest polymers market, after the US and China, within a decade. The significant domestic demand growth is expected from the user industries such as telecom, food and beverages, packaging, transportation and consumer durables, and from continued substitution of traditional materials like wood, metal, glass.

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Rubber Reclamation - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Reclaimed rubber is manufactured out of discarded tyres and tubes and other wastes of rubber products. A fully reclaimed rubber is completely soluble in benzene and its molecular weight is also reduced. It helps in great cost reduction without affecting quality requirements of the product. India exported around 1000 tonnes of reclaimed rubber during last ten years. On the basis of 7% growth rate the esteemed demand for reclaimed rubber is likely to go up to 1,47,879 tonnes by 2006 AD. There is a good scope for new entrepreneurs.
Plant capacity: 2.00 MT/day Plant & machinery: Rs. 33 Lakhs
Working capital: -T.C.I: Rs. 98 Lakhs
Return: 51.00%Break even: 43.00%
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Thermocole Cups, Glass And Plates - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocole or expanded polystyrene is expanded to more than 2 times the volume of polystyrene. Due to its properties such as lightness, rigidity, shock absorption, thermal insulation etc can be used as thermal insulation material, for carrying and storage of food and as a excellent packaging material. The demand for thermocole is increasing due to increase of electronic and pharmaceutical industries. So, the unit has very good scope.
Plant capacity: 70 kgs or 70000 no. Glass/Day, 70 kgs or 70000 no. Cups/Day, 70 kgs or 70000 no. Plates/Day Plant & machinery: -
Working capital: -T.C.I: -
Return: 58.00%Break even: 36.00%
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TYRES FOR TRUCK, LORRY, BUS, CAR, CYCLE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

The tyre and tube industry has been continuously in process of upgradation of product quality to satisfy the requirements of Indian automotive manufacturers, uses of automobiles and the road conditions prevailing in the country. Various developments have taken place in design of tyres especially for passenger cars, light trucks, trucks and buses involving tyre construction, strength, sizes, tread design, rubber compounding etc. the pace of development of tyres in the country has also been hastened by the requirements of new passenger car and light truck manufacturers and for export, which require higher accuracies, better uniformity, longer life etc. Having in view of today’s scenario, there is a good scope for tyre industry. New entrepreneurs can venture in to this field.
Plant capacity: 5500 Nos./DayPlant & machinery: 210 Lakhs
Working capital: N/AT.C.I: 1415 Lakhs
Return: 1.00%Break even: 25.00%
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Plastic Collapsible Tubes For Tooth Paste, Cream, Gel, Cosmetics & Pharmaceutical - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Collapsible tubes are very popular product and are made from plastic. It is a consumable item. These tubes can be beautifully printed in multicolour in which have better eye appeal. A large number of cosmetic products, medicines, toothpaste and other consumer goods are available in attractive multicolour printed collapsible tubes. Many other items can be introduced in these tubes. Toothpaste has made considerable progress in last few years. The entire domestic requirement is met by indigenous manufacturers. These plastic collapsible tubes due to their qualities have become very popular. The industry has made rapid progress in last few years and the demand of packing products has also increased. So there is good scope for new entrants.
Plant capacity: 72000 Nos./DayPlant & machinery: 53 Lakhs
Working capital: -T.C.I: 124 Lakhs
Return: 29.00%Break even: 50.00%
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Rubberised Cork Sheet - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Cork is one of the few naturally grown closed-cell foams that has never been duplicated with synthetic material. The cork oak is unique in that the outer bark of cork phellem can be stripped from most of the tree trunk and major limbs without harming the tree. Many countries have tagged and registered each cork oak and have established laws to project the trees from being cut for fire wood, lumber or other. It can be used in general-purpose household work, in the automobile application, lubricating oil industries and in the system involving petroleum fuel. There are a large number of small-scale manufacturers engaged in the manufacture of gaskets for automobiles. Still a sizable amount of gaskets is imported every year to fulfill the gap between demand and supply. It is a good field for a new entrepreneur.
Plant capacity: 500 kgs/DayPlant & machinery: 20 Lakhs
Working capital: -T.C.I: 53 Lakhs
Return: 31.00%Break even: 54.00%
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Metalised Colour P.V.C and Metalised Rainbow P.V.C Sequins and Sparklers - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Metalised coloured P.V.C and metalised rainbow coloured P.V.C are the developed P.V.C base metalic product. There are lot of use for decorating purpose in the textile products, furniture items, packaging items, gifts items etc. Raw material coloured metalised P.V.C or rainbow coloured metalised P.V.C are indigenously available. It is used in the textile industry, for decorating furnitures and gifts item and also can be used for home furnishing. There is growth of textile industries about 8-9% per annum. On that base it can be concluded that demand of sparkler and sequence will be as same as of textile industries. It can be assumed that the production of sequences and sparklers will be this year 3000 M.T and in future this demand growth will be increase 6% per annum. So there is good future for existing as well as new entrepreneurs.
Plant capacity: P.V.C Colour Sequence and Spark 30000 kgs/Annum, Rainbow Colour Sequence and Spark 30000 Kgs /Annum Plant & machinery: 31 Lakhs
Working capital: -T.C.I: 109 Lakhs
Return: 29.00%Break even: 50.00%
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Electric Switches, Plugs, Sockets and Other Accessories - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Electric switches, plugs, sockets and other accessories etc. are nothing but electric fitting which are quite familiar to the people as it is found in every home. They can be manufactured using different raw material e.g. steel, brass, thermosetting or thermoplastic resins. Switches, sockets, plugs and kit kat fuses are used for utilizing grid electricity supply at 220/250 volts. They are fancy, hard material and impact resistant. Bakelite moulding powder made plastic switches sockets have reasonably long life. Larger industries and industrial complexes prefer to obtain power connection at high voltage form the utilities and maintain their own receiving substations. Wide spread use of electricity creates demand for consumer. So there is a good scope for a new entrepreneur.
Plant capacity: 1750 Nos./DayPlant & machinery: Rs. 2 Lakhs
Working capital: -T.C.I: 20 Lakhs
Return: 51.00%Break even: 54.00%
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RUBBER AUTO PARTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rubber Auto Parts are amongst the important automobile ancillary industries. They are used in various parts of the automobiles. The rubber auto parts comprise tyres, tubes, flaps, fan belts, bulb horn, weather strip, door buffers and similar rubber bushes etc. The manufacture of automobile in India has made considerable strides in the recent past and is now poised for greater expansion. The rubber auto parts suspension parts & engines mounting item for automobiles. This industry is an important ancillary for many large-scale units. The demand for different types of rubber auto parts has been steadily increasing. Rubber auto parts have got very good export possibilities and in fact a large number of small-scale units are exporting these items to many foreign countries. The government also gives priority and incentives to export oriented industries. The entrepreneurs can easily jump into this field to earn profit and also increase the foreign exchange reserve of the country.
Plant capacity: 334 Kgs./DayPlant & machinery: 12 Lakhs
Working capital: -T.C.I: 67 Lakhs
Return: 46.00%Break even: 45.00%
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RUBBER ROLLER FOR PRINTING MACHINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Plant Layout

The rubber rollers used in printing machineries are of different sizes and as per requirement. These can be manufactured by using different dies and moulds. The raw material is rubber for rubber rollers. White and black type rollers are used in paper printing machinery. It depends on the colour of ink. Rubber rollers are mainly used in printing machinery of paper, textile mill, wax machines, tin printing, litho printing etc. Due to rapid development of printing industry there is a rapid growth of rubber rollers utilization proportionately. There is 5% growth rate of printing industry annually. So, the growth of rubber roller industry is also increasing at the same rate. The new comer can well venture in this field.
Plant capacity: 20 Pcs/DayPlant & machinery: Rs. 15 lakhs
Working capital: -T.C.I: Rs. 57 lakhs
Return: 48.00%Break even: 47.00%
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THERMOCOLE SHEET AND ITS MOULDED PRODUCTS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Thermocole or expanded polystyrene as the name suggests, is polystyrene expanded to more than two times the volume of polystyrene. Polystyrene foam is an excellent packaging material because of combination of various properties such as lightness, rigidity, shock absorption thermal insulation, resistance to moisture etc. It can be moulded to any desired shape with designs and trade name embossed. Expanded polystyrene is one of such foams. It has may uses such as thermal insulation material, acoustic treatments shock protective packaging etc. The end use of thermocole is very much interesting, because it is mostly used in packaging. Due to the increase of electronic industries, pharmaceutical industries, the demand of thermocole is also increasing. So the unit has very good scope.
Plant capacity: 400 Kgs./DayPlant & machinery: Rs. 61 Lakhs
Working capital: -T.C.I: Rs. 201 Lakhs
Return: 44.00%Break even: 42.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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