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Resin Bonded Diamond Wheels - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The resin bond diamond wheels are mainly used for grinding tungsten carbide and non-metal materials. Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes and dish shapes, etc. Diamond resin grinding wheel has a good polishing effect, grinding wheel sharp, easy to plug, Resin bond wheels are made up of phonetic, polyimide, and copper resins. The resin is mixed with the matching diamond or CBN type and size resulting in a resin matrix used to manufacture the wheels. Resin bond is usually made with heat-cured resin mainly composed of phenolic resin. Resin bond wheel has. It is widely applied for difficult-to-machine materials such as tungsten carbide, ceramics, glass, and silicon as well as ferrous materials such as high-speed steels and sintered ferrous metals. Resin bond usually has some added filler such as organic and inorganic materials, metals, etc. into the phenolic resin in order to control its wear resistance, heat resistance, grit retention and lubrication. Benefit of the resin diamond grinding wheel Good free-cutting , Good Abrasion Resistance , Availability in a broad range of applications in both Dry and Wet Condition, Improved Heat Resistance(Polyimide Series) , High grinding efficiency while consuming relatively slow grinding wheel; Self-sharpening, grinding, heat a small, easy to plug, reducing the grinding burn occurs when the phenomenon of work; Wheel has a certain degree of flexibility will help to improve the surface roughness, mainly used for grinding, semi-fine grinding, knife grinding, polishing and other processes. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bengal Tools Ltd. • Carborundum Universal Ltd. • Elan Diamond Tools Ltd. • Grindwell Norton Ltd. • L M Van Moppes Diamond Tools India Pvt. Ltd. • Sak Abrasive Ltd. • Sterling Abrasives Ltd. • Tyrolit Sak Ltd. • Wendt (India) Ltd. • Wheels India Ltd.
Plant capacity: Resin Bonded Diamond Wheels:4000 Nos/DayPlant & machinery: Rs 92 Lakhs
Working capital: -T.C.I: Cost of Project : Rs 871 Lakhs
Return: 28.85%Break even: 57.77%
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Distribution Transformer - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A distribution transformer is a transformer that provides the final voltage transformation in the electric power distribution system, stepping down the voltage used in the distribution lines to the level used by the customer. If mounted on a utility pole, they are called pole-mount transformers (or colloquially a pole pig). If the distribution lines are located underground, distribution transformers are mounted on concrete pads and locked in steel cases, thus known as pad-mount transformers. Because of weight restrictions transformers for pole mounting are only built for primary voltages under 30 KV. The transformers is a device that transfers electricity or energy from one electric circuit to another without change of frequency and usually, but not always, with a change in voltage. In India the role of transformers assumes an added significance since in most of the states; electric supplies are not only erratic but are also characterized by wide variations in frequencies or voltages. These causes enormous damage to the electrical appliance like refrigerators, television and other industrial machinery engaged in the production of commodities. The transformer industry with the help of innovative methods, upgradation in technology etc., will have to manufacture transformers which offer maximum functional efficiency and are at the same time less hazardous or dangerous and economically viable. With some fast moves at launching fast track projects to augment supplies, the Indian industry needs to improve its competitiveness. The Indian market is growing and multinationals with newer technologies are now more active. The industry, as a consequence, needs strategic alliances and tie-ups with technology suppliers to upgrade their supplies. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Accurate Transformers Ltd. • Andrew Yule & Co. Ltd. • Apex Electricals Ltd. • Crompton Greaves Ltd. • I M P Powers Ltd. • Indo Tech Transformers Ltd. • Kerala Electricals & Allied Engg. Co. Ltd. • Kirloskar Electric Co. Ltd. • Rams Transformers Ltd. • Shilchar Technologies Ltd. • Star Delta Transformers Ltd. • Tarapur Transformers Ltd. • Tesla Transformers Ltd. • Transformers & Rectifiers (India) Ltd. • Ujaas Energy Ltd. • Victory Electricals Ltd. • Victory Transformers & Switchgears Ltd.
Plant capacity: 2000 Nos./AnnumPlant & machinery: Rs 44 Lakhs
Working capital: -T.C.I: Cost of Project:eRs 391 Lakhs
Return: 28.00%Break even: 67.00%
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Seamless Pipes and Tubes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The seamless steel pipe industry is almost one century old. The prime reason for the development was provided by transportation sector. Petroleum sector consumes largest quantities of seamless tubes. The Indian seamless tube industry is about 55 Years old. Seamless pipe as the name suggests is a pipe without a seam or a weld-joint in contrast to Seam or Welded pipe. In a Seam or Welded pipe, the seam or the weld-joint is the weaker part of the pipe limiting the strength of the pipe to the strength of the weld-joint. Whereas the seamless pipe does not have any such joint and thus has uniform structure & strength all over the pipe body. Thus the seamless pipe can withstand higher pressure, higher temperature, higher mechanical stress & corrosive atmosphere and find wide applications in Oil & Gas, Refinery, Petrochemical, Chemical, Fertilizer, Power, Automotive, Bearing, Mechanical & Structural applications. The greatest advantage of seamless steel pipes is their increased ability to withstand pressure. The weakest point in a welded steel pipe is the welded seam. But because a seamless steel pipe has not been welded, it doesn’t have that seam, making it equally strong around the entire circumference of the pipe. Stainless steel pipes are used in petrochemicals, fertilizers, dairy industries power stations and nuclear plants. Other corrosion resistant applications as of food processing industry are also significant users. These pipes are used extensively by Nuclear Fuel Corporation. As a whole it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Bharat Heavy Electricals Ltd. • Gandhi Special Tubes Ltd. • I S M T Ltd. • Indian Seamless Enterprises Ltd. • Indian Seamless Metal Tubes (Kalyani Seamless Tubes) Ltd. • Indian Seamless Metal Tubes Ltd. • Indosin Pvt. Ltd. • Jindal Saw Ltd. • Mahalaxmi Seamless Ltd. • Maharashtra Seamless Ltd. • Oil Country Tubular Ltd. • P S L Ltd. • Patels Airflow Ltd. • R M G Alloy Steel Ltd. • Tubetec Seamless Ltd.
Plant capacity: 50 MT/DayPlant & machinery: Rs 636 Lakhs
Working capital: -T.C.I: Cost of Project:Rs 2695 Lakhs
Return: 27.98%Break even: 39.79%
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Ductile Iron Pipe Fittings for Water & Sewage with Lost Foam Casting Process - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Cost of Project

Casting other than a pipe, which allows pipeline deviation, change of direction or bore. In addition flanged-sockets, flanged-spigots and collars are also classified as fittings. Iron or steel pipes and tubes are used in a variety of industries. Different types of pipe fittings are used to connect different types of pipe. The type of fitting used will depend on the type of service the pipe being connected must perform. Pipe fittings basically include the range of components that are used to connect pipe ends for in-line, multi-port, offset and mounting configurations. Pipe fitting cross sections are mostly, but not always, circular in shape to match with the pipe section with which they are connected. Pipes can be metallic or plastic and pipe fittings vary depending on the type of pipe used. Pipe fittings are used for various purposes. They can be used to extend or terminate pipe runs, change a pipe's direction, to connect two or more pipes and to change the pipe size.Types of D.I. Pipe : Pipe Adopter , Pipe Elbow, Pipe Coupling, Pipe Union, Pipe Reducer, Pipe Tee . Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Ashutosh Castings Ltd. • Birla Accucast Ltd. • Carnation Industries Ltd. • Chetan Foundries Ltd. • Dee Dee Steel Castings Ltd. • Electrosteel Castings Ltd. • Electrosteel Steels Ltd. • Electrotherm (India) Ltd. • Govind Steel Co. Ltd. • Hindusthan Malleable & Forgings Ltd. • I C L Foundries Ltd. • Indu Engineering & Textiles Ltd. • J K M Ferrotech Ltd. • Jai Balaji Steels (Purulia) Ltd. • Jindal Saw Ltd. • Nelcast Ltd. • Porwal Auto Components Ltd. • Sathavahana Ispat Ltd. • United Foundries Pvt. Ltd. • Yashwant Iron & Steel Works Ltd.
Plant capacity: Pipe Adopter:2 MT/Day •Pipe Elbow :2 MT/Day •Pipe Flange :2 MT/Day •Pipe Union : 2 MT/Day •Pipe Reducer : 2 MT/Day •Pipe Tee:2 MT/DayPlant & machinery: Rs 254 Lakhs
Working capital: -T.C.I: Cost of Project :Rs 946 Lakhs
Return: 26.67%Break even: 60.85%
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MIG Welding Wire - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous ferrous and non-ferrous materials and give sound results Solid copper coated welding wire for welding in gas shielding atmospheres. The high silicon contents and manganese alloyed in this wire. The higher contains of silicon and manganese increases the yield stress and tensile strength of weld metal. The high silicon content promotes a low sensitivity to surface impurities and contributes to smooth weld. Suitable for welding unalloyed and low alloyed construction steels with tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe steels, shipbuilding steels and cast steels. MIG copper coated welding wire has excellent synthetic technological properties when corresponding welding flux is used, with a higher deposition efficiency, high quality and low intensity of labor. Wire diameter: 2.0mm, 2.5mm, 3.2mm, 4.0mm, 5.0mm.The use of wire makes MIG process a rapid one as compared to other welding processes. It is used in pressure Vessels, Heat Exchangers (Stainless Steel, Duplex Stainless Steel, carbon steel), Cryogenic (low temperature) as well as High temperature applications, automotive parts, transport Industries, copper base alloys and Nickel base alloys and Shipbuilding industry. The market for welding segment is divided into welding equipment and consumables in the ratio of 1:3. The welding market is divided between manual metal arc welding and automatic and semi-automatic equipment again in the ratio of 3:1. More than half of the market is in the organised sector. The welding machinery and electrodes market is basically served by two leading players, Advani-Oerlikon and Esab with sizable contributions from Ewac Alloys and Modi Industries. Indal and Ahura are other major players. New entrants in the industry are the MNCs: D&H Welding, Levicon Electric (USA), and Hyundai Corp of South Korea. Due to rapid growth of Industrial activities in Large/Medium and Small Scale Sector, the demand of mig welding Wire is in increasing order as the product is consumable.The product is widely demanded by railways, Ship building, chemical fertilizer, cement, petrochemical industries. There is demand in production of water pipe line also. The advantages of S A AND MIG welding is lesser labour cost, lesser rejection and perfect welding, hence the market.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under Ador Welding Ltd. B M W Ventures Ltd. D & H India Ltd. Dwekam Electrodes Pvt. Ltd. Esab India Ltd. Ewac Alloys Ltd. Indian Steel & Wire Products Ltd. Orde Industries Ltd. Superon Schweisstechnik India Ltd. Victor Electrodes Ltd. Weld Alloy Products Ltd.
Plant capacity: MIG Welding Wire : 12000 MT/annumPlant & machinery: 921 lakhs
Working capital: -T.C.I: Cost of Project: 2052 lakhs
Return: 27.00%Break even: 56.00%
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Aluminium Foil -Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Aluminium plays a major role in the modern world through its innumerable forms of applications- from kitchen ware to electric conductors and from railway wagon to Appollo spacecraft. Because of its intrinsic and versatile properties of lightness, strength to weight ratio, corrosion resistance, electrical and thermal conductivity, non toxicity etc., a wide range of uses has opened up for this metal. Foil is a very thin sheet of rolled aluminium supplied in its pure form ('commercial purity') or in a variety of alloys and tempers which give a wide choice of tensile properties. The thickness of foil ranges from the thinnest currently produced commercially at about 0.0065 mm (or 6.5 µm) to the defined upper limit of 0.2 mm (or 200 µm).India is one of the key producers of aluminium foil in the region. Over 70% of aluminium foil used in India is for packaging applications. Pharmaceuticals followed by beverages, personal care and a wide range of food and non-food products, semi rigid containers and house foil are the principal applications of aluminium foil in India in the packaging sector. The total aluminium foil production in India is placed at around 35,000 tonne, of which Indal and India Foils account for a little over 50%. Indal is the biggest aluminum foil manufacturer in the country.Aluminum foil industry is growing annually at around 7%. In the near future, with the phenomenal rise in disposable incomes, the foil industry is expected to receive a boost. Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • Amco India Ltd. • Annapurna Foils Ltd. • Archer Metal Ltd. • Biopac India Corpn. Ltd. • Ess Dee Aluminium Ltd. • Flex Art Foil Ltd. • Green Pack Foils Pvt. Ltd. • Hindalco Industries Ltd.
Plant capacity: Household, Food Packaging: 3,000 MT/Annum Grade Aluminium Foil Pharmaceutical Grade Printed : 1,500 MT/Annum Laminated Aluminium Foil Insulation Grade Aluminium Foil: 1,500 MT/Annum Plant & machinery: Rs. 1340 Lakhs
Working capital: -T.C.I: Cost of Project : Rs. 2717 lakhs
Return: 27.00%Break even: 60.00%
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Aluminium Wire & Cables - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Wire means Solid conductor or Insulated conductor which has strength and with cover or without cover and Cable means Insulated conductor (Solid or Strended) or two more than insulated conductor are kept together in insulated layer. These are made out of high strength Aluminium-Magnesium-Silicon alloy. As compared to conventional ACSR, AAAC are of lighter weight, comparable strength & current carrying capacity, lower electrical losses and superior corrosion resistance. This has given AAAC a wide acceptance in the distribution and transmission lines. This conductor has a minimum conductivity of 52.5% IACS. The conductor made from aluminium alloys is suitable in urban areas as they provide better tensile strength and conductivity.AAAC exhibits excellent corrosion resistance especially in coastal and polluted industrial areas due to absence of steel core. The wires and cables market in India comprises nearly 40% of the electrical industry.As aluminium is set for the largest annual demand increase among industrial metals with copper replacement in wire and cables as one of the key drivers, the low-cost metal is expected to replace at least 20 percent of copper usage in the near-term.According to industry experts, it is expected to double in size in the next five years. The market is growing at a CAGR of 15% as a result of growth in the power and infrastructure segments.As a whole there is a good scope for new entrepreneur with manufacturing of good quality of product. Few Indian Major Players are as under • Anamika Conductors Pvt. Ltd. • Arfin India Ltd. • Bindawala Cables & Conductors Ltd. • Hind AluminiumInds. Ltd. • Lumino Industries Ltd. • Sun Industries Ltd. • TirupatiAluminium Ltd. • Vedanta Ltd.
Plant capacity: Aluminium Wire (AAAC) Conductor: 900 MT/Annum Aluminium Wire (ACSR) Conductor: 400 MT/Annum Aluminium Cables: 450MT/AnnumPlant & machinery: Rs 314 lakhs
Working capital: -T.C.I: Cost of Project : Rs 579 lakhs
Return: 28.00%Break even: 62.00%
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Wire Nail

Wire nail is very well known item, as it is very common product, which is normally used in daily life. It is used for fastening purpose. Its use is so wide spread that it has become part and parcel of the life. Wire nails are pin-shaped, sharp objects of hard metal or alloy used as fasteners. They are typically made of steel, often dipped or coated to prevent corrosion in harsh conditions or improve adhesion.Ordinary nails for wood are usually of soft, low carbon or mild steel while those for concrete are harder. Nails are used for various purposes and industries ranging from building and construction to carpentry. There is a tremendous variety of nails, since they are used for so many different purposes. There had been an erratic growth of the indigenous industry from past years. Since the manufacture of wire nails could be undertaken on a small scale or even on a cottage scale, there is a mushroom growth of nail making units in operation.Future of wire nails will directly depend upon building activity in country. As we know that at present country is facing acute housing problem. So, now government is much emphasising on housing development, which naturally will lead to greater demand of wire nail.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Mahalaxmi Traders • JeetmullJaichandlall Madras Pvt. Ltd • H. D. Wires Private Limited • Kamal Wire Industries • Maa Shakti Wires Pvt. Ltd.
Plant capacity: Wire Nail: 369,600 Kgs/annum, Wire Scrap: 34,800 Kgs/annumPlant & machinery: Rs 11 lakhs
Working capital: -T.C.I: Cost of Project: Rs 59 lakhs
Return: 25.00%Break even: 53.00%
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Wire Nail

Wire nail is very well known item, as it is very common product, which is normally used in daily life. It is used for fastening purpose. Its use is so wide spread that it has become part and parcel of the life. Wire nails are pin-shaped, sharp objects of hard metal or alloy used as fasteners. They are typically made of steel, often dipped or coated to prevent corrosion in harsh conditions or improve adhesion.Ordinary nails for wood are usually of soft, low carbon or mild steel while those for concrete are harder. Nails are used for various purposes and industries ranging from building and construction to carpentry. There is a tremendous variety of nails, since they are used for so many different purposes. There had been an erratic growth of the indigenous industry from past years. Since the manufacture of wire nails could be undertaken on a small scale or even on a cottage scale, there is a mushroom growth of nail making units in operation.Future of wire nails will directly depend upon building activity in country. As we know that at present country is facing acute housing problem. So, now government is much emphasising on housing development, which naturally will lead to greater demand of wire nail.Thus, as an entrepreneur this project offers an exciting opportunity to you. Few Indian Major Players are as under • Mahalaxmi Traders • JeetmullJaichandlall Madras Pvt. Ltd • H. D. Wires Private Limited • Kamal Wire Industries • Maa Shakti Wires Pvt. Ltd.
Plant capacity: Wire Nail: 369,600 Kgs/annum, Wire Scrap: 34,800 Kgs/annumPlant & machinery: Rs 11 lakhs
Working capital: -T.C.I: Cost of Project: Rs 59 lakhs
Return: 25.00%Break even: 53.00%
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ERW Pipes (Black)

Electric Resistance Welded (ERW) steel pipes and tubes are used in various engineering purposes, fencing, scaffolding, line pipes etc. ERW steel pipes and tubes are available in various qualities, wall thicknesses, and diameters of the finished pipes. These pipes use the high frequency induction heating (HFI) process to manufacture pipes ranging in nominal diameter from 219 mm (8.58 inch) to 610 mm (24 inch), and in wall thickness.These pipes are suitable for irrigation and water supply, plumbing, cold storage applications, scaffolding, antenna and telecom towers, water wells etc. Growing oil and gas demand across the world and the zeal with which oil companies are investing on adding pipeline infrastructure promise higher revenues for Indian steel pipes makers. A huge pent-up demand for pipes has cropped up over the last few months. For the refining industry, pipes are the most economical way to transport oil and gas. Seamless tube makers, Jindal Saw ISMT and MSL, are planning to expand their capacities expecting rise in demand - domestic and international. Demand is coming from transportation of oil and gas from discoveries in KG Basin and Rajasthan.Thus, due to demand it is a good project for entrepreneurs to invest. Few Indian Major Players are as under • A N S Steel Tubes Ltd. • Jindal Saw • WelspunGujrat • Tata Steel • ISMT • Mahalexmi Seamless • BHEL • Bushan Steel
Plant capacity: ERW Pipes (Black): 18000MT/AnnumPlant & machinery: Rs1637 lakhs
Working capital: -T.C.I: Cost of Project: Rs 3129 lakhs
Return: 28.00%Break even: 60.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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