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Food Processing and Agriculture Based Projects, Snack Food, Frozen Food, Agro Processing Technology, Processed Food, Instant Food, Food Industry, Food Preservation, Canned Food, Packed Food, Ready to Eat Food, Cereal Food, Pickle, Spices, Grain Milling

India has a major agribusiness sector which has achieved remarkable successes over the last three and a half decades. Unprocessed foods are susceptible to spoilage by biochemical processes, microbial attack and infestation. The right post harvest practices such as good processing techniques, and proper packaging, transportation and storage (of even processed foods) can play a significant role in reducing spoilage and extending shelf life. The industry consists of segments like processed fruits and vegetables, cereal based products, dairy products, meat, poultry and fishery products, beverages and confectionery.

The global processed food market is estimated at $3.2 trillion. The Indian food market is estimated at $182 billion. Food processing industry in India is growing at 14% annum.The total food production in India is likely to double in the next ten years and there is an opportunity for large investments in food and food processing technologies especially in areas of canning, dairy and food processing, specialty processing, packaging, frozen food or refrigeration and thermo Processing. Fruits & vegetables, fisheries, milk & milk products, meat & poultry, packaged or convenience foods, alcoholic beverages & soft drinks and grains are important sub-sectors of the food processing industry. Health food and health food supplements are another rapidly rising segment of this industry which is gaining vast popularity amongst the health conscious. Coming to the snack food sector, application of modern technology has helped in enriching the quality of produce. It has tremendous growth opportunities in the country. Growing population, rapid urbanization, changing consumer preferences etc are expected to keep the demand increasing in future too. With a well-integrated supply chain and a good marketing strategy, a tremendous opportunity lies for snack food industry in India.

India's food processing industry is expected to benefit from this and grow to around $260-billion from the present USD 200-billion in the next 6-years, according to industry expert. It is estimated that potential for processed foods is estimated to reach from Rs 8,200-billion in 2009-10 to Rs13, 500-billion by 2014-15. India produces 41% of the world's mangoes, 30% of cauliflowers, 28 per cent of tea, 23% of cashews, 36 per cent of green peas and 10% of onions.The Indian diary sector is around $ 62 b and will grow to $108 b. The Indian food production is estimated at 500 million tonnes and food processing industry has immense potential.India is a large and growing market for food products as it is growing at about 1.6%annum. On the global food sector, the food products industry is expected to reach $3,137.2-billion by 2011.

In India, only 6% of total agro output of India is currently processed as against 80% in some developed countries leaving a large potential to be tapped in this sector.

The Indian government has formulated a Vision 2015, to triple the size of the food processing industry, from the current $ 70 b to around $ 210 b, enhancing her global share to 3%, increasing value addition to 35%, from the current 20% and raising the level of processing of perishables to 20%.The most promising sub-sectors includes -Soft-drink bottling, Confectionery manufacture, Fishing, aquaculture, Grain-milling and grain-based products, Meat and poultry processing, Alcoholic beverages, Milk processing, Tomato paste, Fast-food, Ready-to-eat breakfast cereals, Food additives, flavors etc.

How to Come Up With Agriculture Project Ideas?

The success of any agriculture-based project ideas begins with identifying the right business idea. If you are planning to start a profitable business in the agriculture industry, the first step will be to identify a project idea. I believe the following tips will help you come up with a practical project idea in agriculture.

1. Assess your Interests

You need to understand your interests in agriculture. You can start by making a list of various business areas in agriculture. These include dairy farming, horticulture, poultry, floriculture, agro-processing industry, etc. Next, review your interests and aspirations to identify an idea in these areas that are consistent with your interests. A business based on ideas that you have little personal interests may not survive future challenges.

2. Assess your level of Skills and Knowledge

The agriculture and agro-processing industry require continuous innovation and rebranding. You need adequate skills and knowledge in your preferred field. These skills help you to keep up with the high level of competition. If you have some skills in grafting tree seedlings or managing a hatchery or a slaughterhouse, let your business idea reflect that skill. 

3. Your financial ability

Consider the required financial inputs against your financial ability. You may also explore other methods or raising capital, such as bank loans or shareholding.

4. Market potential

I do not think you want to start a farming project or a msme food processing factory as a hobby; you want to make profits. Therefore, before you working on a project report, survey the market. Is the demand for your intended product adequate to sustain your business? What is the level of competition?  

Role of Agriculture and Agro Food Processing Industry

Agriculture is as old as human civilization. Today, it remains a key economic growth factor around the world. You notice that agricultural practices and the use of technology is very different between developed and developing countries. Whereas developed countries use farm machinery to lower costs and increase production, developing countries rely on human labor. Human labor is expensive and has lower efficiency. Agro food processing industries play a crucial role in modernizing farming and food processing.

We can summarize the role of agriculture and the agro-processing industry as follows:

  • Source of income to the farmers and manufacturers
  • Source of revenue to governments
  • Value addition to farm produce
  • Sources of employment
  • Reduce food wastage through processing and preservation
  • Enhance world food security

How to Set Up a Successful Food Processing Industry?

Do you want to start a food processing unit? Well, my task is to help you get started. Here are some tips that you might find helpful in starting a food production industry.

1. Get an Ideal Business Idea

There are many types of food processing project ideas. Know what you want to do and produce. Make a clear, precise description of your product, including its specifications and benefits to the buyer.

2. Carry out a Market Survey

Do some surveys and write a project feasibility report. This report helps you understand the market before you make your investment. From the report, identify how many food production companies there are in your locality. Get to know your competitors and the level of competition. Strategize on how to do marketing and branding to penetrate the processed food industry.

3. Develop a Management Structure

Clearly outline how you will manage company operations. This includes sourcing of raw farm produce, transport, storage, processing, marketing, etc.

4. Conform to legal requirements

Make sure you get all licenses relevant to food processing unit and packaging. Familiarize yourself with the requirements of the Food Safety and Drug Administration Authority and ensure full compliance.

5. Establish clear food safety procedures

You need to develop measures to ensure food that there is no contamination of food during either processing or packaging.

How Agro-Processing Technology helps in the Growth of Agriculture Industry?

When food-processing technology evolved during and after World War II, there was an increase in large-scale food manufacturing companies' lists. Trends in food distribution changed, and with it came a rise in quality of life.

The purposes of agriculture industry include:

  • Value addition for raw farm produce
  • Income generation for farmers
  • Reduce unemployment
  • Contribute to economic development

In the agro-processing industry, you will find a range of technologies. The simplest technologies include simple drying. More advanced technologies include irradiation techniques. I may categorize the role of technology in food processing companies into three areas of application:

1. Utilization of by-products

You can process residues such as hides, rice husks, and dung into useful products with appropriate technology.

2. Reduce farm loses

Without technology, tons of farm produce rot or lose value under storage. We can avoid this by:

  • Postharvest disinfection
  • Inducing dormancy
  • Extending produce shelf-life
  • Limiting the spread of food-borne infections
  • Improve food preservation

You can use irradiation, freezing, and other technologies to lengthen the shelf life of food processing products.

Project Report on Processed Food Industry

There are numerous profitable examples of most profitable food processing business ideas. You probably have your eyes set on one of them. Writing a food manufacturing business idea project report is one of the initial steps you must undertake. Some of the things you need to consider in your technical project report for a food-processing unit include:

1. Market Review

There are many business opportunities in the food production industry. Before you write that project status report, identify your target market. Find out if there are other manufacturers of the same product, you wish to introduce. Another thing you must establish is the demand for your product and current market prices. This should inform your production cost.

2. Technology

You can process the same food products in different ways. Find out the most affordable and acceptable production procedure and technology. Some consumers may also prefer foods processed in a particular manner. You should consider this in selecting your process.

3. Investment opportunities

If you develop an excellent industrial project report, you will tell whether your intended product is worth investment or not. An excellent investment opportunity should offer low inputs and high returns. Consult with food processing machinery manufacturers to establish the cost of machines and food processing equipment. Factor this on the production coast and compare with expected profits from the sale of your products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report

We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
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PACKAGED DRINKING WATER AND PET BOTTLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now-a-days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas is getting accustomed to bottled water paying handsome prices. Pet is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced besleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at cherio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as "food" and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. Leading Brands Bailley, Bisleri, Peppy Minerelli, Trupthi, Kristal, Oasis, Yes, Penguin, Golden Eagle, Stream, Kingfisher, Jaldhara, Pondicherry, Himalayan, Golden Valley Stream, Evion, Aquafina, Perrier, Kinley, Pure Life, Ferra, Relle. Few Indian Major Players are as under: Bikaji Marketing Ltd. Bisil Plast Ltd. Bisleri (India) Pvt. Ltd. Haldiram Marketing Pvt. Ltd. Keventer Agro Ltd. Kothari Products Ltd. Mohan Meakin Ltd. Mount Everest Mineral Water Ltd. N E P C Agro Foods Ltd. Orient Beverages Ltd. Parle International Pvt. Ltd. Pepsico India Holdings Pvt. Ltd. Pondicherry Agro Service & Inds. Corpn. Ltd. S & S Industries & Enterprises Ltd. Southern Agrifurane Inds. Ltd. Sparkle Foods Ltd.
Plant capacity: 6,00,00,000 Bottles/AnnumPlant & machinery: 217 Lakhs
Working capital: -T.C.I: Cost of Project : 455 Lakhs
Return: 45.00%Break even: 60.00%
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TISSUE CULTURE LABORATORY (for Production of Potato Seeds)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Potato is probably the most popular food item in the Indian diet and India is one of the largest producers of potato. It is grown all over the country with Uttar Pradesh growing the maximum quantity. Looking to the estimated demand of nearly 50 million tonne of potato by 2020, for a nearly 1.3 million population, the production and productivity will keep rising. Potato requires incessant efforts to meet the ever increasing demand of the growing population of the country. In all the potato growing regions the availability of high quality clean seed tuber has been the most limiting factor owing to the conventional clonal propagation that favors disease build-up that drastically reduces yield. Seed alone accounts for 40-50% of the total cost of the cultivation, hence quality seed is a vital input for obtaining high yields. In recent years biotechnology has opened up new frontiers in crop improvement and tissue culture is one of such techniques which have been successfully employed for micropropagation of elite virus free plant material. The potato, mainly due to its amenability for micropropagation has moved it from test tubes to field. Availability of quality planting material/seed of potato is a major constraint now days. Central Potato Research Institute, Shimla (CPRI) has been producing seeds. A few private companies are also engaged in potato seed production through biotechnological methods but this quantity is not sufficient to meet the growing demand. Moreover, due to demand driven market of seeds the farmers are often burdened with higher price. It is estimated that the country requires 0.8 million (8 lakh) tonnes of potato seed every year to produce targeted 7.08 million (70, 80,000) tonnes of potato as envisaged by the DAE for this year. In order to reduce the demand –supply gap, micropagation by shoot culture technique is used for the mass propagation of potato. This method is used as a control approach to viral and bacterial diseases which are commonly spread through propagative materials. Micropropagated plants are observed to establish more quickly, grow more vigorously and are taller, have a shorter and more uniform production cycle, and produce higher yields than conventional propagules. Tissue culture (TC) is the cultivation of plant cells, tissues, or organs on specially formulated nutrient media. Under the right conditions, an entire plant can be regenerated from a single cell. Plant tissue culture is a technique that has been around for more than 30 years. Throughout the world, thousands of laboratories apply plant tissue-culture technology to crops, ornamental plants and endangered plant species. In the late 1970's, the technology for large scale tissue culture was refined for potato production. Today, almost all seed potato production systems incorporate this technology in some way. The produce from fields ultimately translates into high volumes of quality seed potatoes at competitive prices. Tissue culture is seen as an important technology for developing countries for the production of disease-free, high quality planting material and the rapid production of many uniform plants. Tissue culture technology will make it possible for farmers to have access to the following such as large quantities of superior clean planting materials that are early maturing and higher annual yield per unit of land (20-30 tons per hectare against 5-10 tons) previously realized with conventional material. A standard tissue culture laboratory should have the provision and facilities for washing and storage of glassware; preparation of sterilized nutrient media and its storage; aseptic conditions for preparation and inoculation of plant material and maintenance of culture under controlled conditions. The cost involved to establish a tissue culture laboratory is so high that it restricts investments by an entrepreneur. Therefore, a new infrastructure setup can get support from the Govt. under the scheme “assistance under National Horticulture Mission, setting up new tissue culture unit” which extends financial support under different heads. There is a good scope and opportunity for new entrepreneurs to venture into this field.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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WHEAT FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suzi, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consist of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breakrolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, sooji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. Few Indian Major Players are as under: Ambe Agro Inds. Ltd. Ambuja Flour Mills Ltd. Anirudh Foods Ltd. Ankit India Ltd. Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Bambino Agro Inds. Ltd. Bannari Amman Flour Mill Ltd. Calcutta Flour Mills Ltd. Cargill India Pvt. Ltd. Century Flour Mills Ltd. D F M Foods Ltd. Delhi Flour Mills Co. Ltd. Flour & Food Ltd. Gallantt Udyog Ltd. General Mills India Pvt. Ltd. Govind Mills Ltd. Gupta Nutritions Pvt. Ltd. Himanshu Flour Mills Ltd. Hyderabad Roller Flour Mills Co. Ltd. Jai Mata Foods Ltd. Kaushalya Roller Flour Mills Pvt. Ltd. Koodal Industries Ltd. Modern Flour Mills Ltd. Naga Ltd. Naga Overseas Pvt. Ltd. Nath Roller Flour Mills Pvt. Ltd. Okara Flour & General Mills Ltd. Parakh Agro Inds. Ltd. Patiala Flour Mills Co. Ltd. Pawan Udyog Ltd. Poona Roller Flour Mills Ltd. Prahlad Flour Mills Ltd. R K Patel Food Pvt. Ltd. Rohini Foods Pvt. Ltd. S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Sakthi Murugan Roller Flour Mills Ltd. Shakti Bhog Foods Ltd. Shree Bankey Behari Exports Ltd. Sita Shree Food Products Ltd. Sree Behariji Mills Ltd. Sunil Agro Foods Ltd. Super Bakers (India) Ltd. Trambakam Flour Mills Ltd. U F M Industries Ltd. Vasai Roller Flour Mills Pvt. Ltd. Vrundavan Agro Inds. Ltd. Wallace Flour Mills Co. Ltd. Wellgo Agro Inds. Ltd. Zest Gartex Ltd.
Plant capacity: 100 MT/Day, 9500 MT Maida/Annum, 3000 MT Atta/Annum, 10000 MT Suji/Annum, 6600 MT Bran/AnnumPlant & machinery: 132 Lakhs
Working capital: -T.C.I: Cost of Project : 1329 Lakhs
Return: 51.00%Break even: 29.00%
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MACARONI, VERMICILLI & NOODLES MANUFACTURING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Macaroni are made from wheat flour, carbonic salt water, pure salt, soft water and other additives. Carbonic salt water with sodium or potassium carbonate as the main constituent is an important additive giving the stickiness, elasticity, smoothness and good taste. India has the larger number of festivals in the world. These festivals are chiefly religious, secular and social. The festivals are therefore an intimate part of our religious as well as secular life. They are at the same time related to some ancient religious length, to the cycle of reasons, and to the community's need of change, release and economic well-seeing. Vermicelli, commonly known as "SAVAT" in India, is such an ancient symbol of festival. The vermicelli is in use since the early period of Indian civilization. Vermicelli now-a-days is eaten by all community of people. Vermicelli is consumed not only in India but in other countries like Pakistan, Bangladesh, U.S.A, U.K, all African and Middle East Countries apart from other Asian countries. Instant noodles is a ready to cook and serve snack food which has become very popular in India in the recent years after its introduction on mass scale of M/s. Food Specialties Ltd, New Delhi under the brand name "Maggi". Instant noodles are manufactured in two kinds, namely, seasoned noodles and plain noodles with soup bag. The former must contain a seasoning liquid and highly humid glutinous wheat is used to prevent weakness in stickiness. The latter requires a white colour as its first prerequisite rather than stickiness. Thus wheat powder containing ash content of 0.3 - 0.45% is used as the raw materials. Ready to cook foods like macaroni, instant noodles, vermicelli etc are very popular in India. The changing life style of people in the present scenario has made ready to cook foods more popular among masses. But there is less number of single units for macaroni in India so far. Now day’s macaroni manufacturing machines have become fully automatic, compact with high speed and effectiveness. All machineries are indigenously available and if they needed can also be imported from Japan, Germany, and Italy. The demand for macaroni, instant noodles and vermicelli food product is increasing day by day in India and it has a high demand in both domestic and foreign markets. Both the present demand as well as its future is very bright. The products have got a good export potential and the demand of macaroni is increasing day by day and with a colossal increase in its demand, more units are required to be set up to fill demand supply gap. Thus new entrepreneurs can venture into this field and he will find it a lucrative trade. From the observation of increase of market growth it can be predicted that there will be a good prospect of the new entrepreneurs. Few Indian Major Players are as under: Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd.
Plant capacity: 300 MT/Annum, 100 MT Macaroni Per Annum, 100 MT Vermicelli Per Annum, 100 MT Atta Noodles Per AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 38 Lakhs
Return: 46.00%Break even: 54.00%
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FRUIT PROCESSING (Mango, Lychee, Pineapple, Orange & Pomelo for Concentrates, Juice in Cans)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials

Fruit juice is a naturally contained liquid in fruit or vegetable tissue. Juice is prepared by mechanically squeezing or macerating fresh fruits or vegetables flesh without the application of heat or solvents. Many commercial juices are filtered to remove fiber or pulp, but high-pulp fresh orange juice is a popular beverage. Juice may be marketed in concentrate form, sometimes frozen, requiring the user to add water to reconstitute the liquid back to its "original state". However, concentrates generally have a noticeably different taste from that of their "fresh-squeezed" counterparts. Other juices are reconstituted before packaging for retail sale. Common methods for preservation and processing of fruit juices include canning, pasteurization, freezing, evaporation and spray drying. The Fruit Juice Market is generally Sub-Divided into three Main Types: Long life juice, short life juice, freshly squeezed juice. Long life and short life products are pasteurized to varying degrees, which then has a direct affect on their shelf life. Long life juices usually keep for 6-12 months while the packaging is kept sealed, and because of the pasteurization process applied and packing method, do not require chilling. Short life juices have a shelf life of up to 30 days and must be kept chilled.Freshly squeezed fruit juices do not undergo any pasteurization treatment and are usually packed and delivered to retailers within 24 hours. Therefore freshly squeezed juice must be kept chilled and has a shelf life of only a few days. Fruit juices consist of 100% pure fruit juice made from the flesh of fresh fruit or concentrates and contain no preservatives or any other added ingredients. Some minor exceptions exist in order to ensure that the final product is of an acceptable taste. These exceptions are very specific and are controlled by government legislation in the form of the Fruit Juices & Nectars Regulations.
Plant capacity: 1500 MT/Annum (Mango, Lychee, Pineapple, Orange & Pomelo) Concentrates & Juice Pack in 1 & 20 Ltrs.Concentrate Pack in 1 Kg.Plant & machinery: 211 Lakhs
Working capital: -T.C.I: 585 Lakhs
Return: 44.00%Break even: 39.00%
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INSTANT NOODLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Instant noodles are dried or precooked noodles fused with oil, and often sold with a packet of flavoring. Dried noodles are usually eaten after being cooked or soaked in boiling water for 2 to 5 minutes, while precooked noodles can be reheated, or eaten straight from the packet. Instant noodles were first marketed by Momofuku Ando, a Taiwanese man who was born in southwestern Taiwan when the island was under Japanese colonial rule, in Japan on August 25, 1958 under the brand name Chikin Ramen. Another milestone was reached in 1971 when Nissin introduced the Cup Noodles, instant noodles in a water proof polystyrene cup to which boiling water could be added to cook the noodles. Further innovations included adding dried vegetables to the cup, creating a complete instant soup dish. Instant noodles are often criticized as being unhealthy or junk food. A single serving of instant noodles is high in carbohydrates but low in fiber, vitamins and minerals. Noodles are typically fried as part of the manufacturing process, resulting in high levels of saturated fat and/or trans fat. Additionally, if served in an instant broth, instant noodles typically contain high amounts of sodium. Instant noodles and the flavoring soup base also contain high amounts of monosodium glutamate. Instant noodles have become a popular food in many parts of the world, though they have undergone changes in flavor to fit local tastes. The size of the packaged food market in India is estimated at $10 billion and is expected to reach $20 billion by 2014, while the share of packaged food in the food and grocery market is expected to touch 5 per cent by the same time. The main categories of packaged food are bakery products, canned/dried processed food, frozen processed food, meal replacement products and condiments. Some emerging new categories in this segment are processed dairy products, frozen ready-to-eat foods, diet snacks, processed meat, probiotic drinks and so on. Some key players in this industry are Hindustan Unilever (tea, instant coffee, biscuits, pulses, instant beverages), Nestle (instant coffee, milk and milk products, ready-to-eat foods), PepsiCo (aerated drinks, fruit juices, cereals, snacks) and Haldirams (sweets, namkeens, syrups, crushes, snacks). The instant noodle market estimated to be valued at Rs 5.5 billion and growing at 15%, has some major players, such as Nestle, Indo Nissan Foods and International Best foods. Nestle India Limited is the market leader in Indian Noodle Market with its Maggi Brand of Noodles which was pioneer brand launched in 1983 in the packaged food market of India. Maggi Noodles is the market leader with 80 % market share in Noodles Market and Maggi Sauces and Ketchup is leader with 37 % market share. The products are producing cash for the company consistently. The Market is growing by 15 % in the Product Category of Noodles. Companies, such as Bikanervala Food and Haldiram are meeting the demand for ready-to-eat snacks by scaling up their operations and launching new traditional snack food offerings, with longer shelf life and better packaging. They have a large variety of products in different flavours and styles, tempting to the palate of all ages. As Indian Market is Brand conscious, other competitors are coming up with more Indianised brand of products. The growing package and canned food market in India at 15% annually provides a huge market potential for new players in this sector. Few Indian Major Players are as under: Indo Nissin Foods Ltd. M T R Foods Pvt. Ltd. Nestle India Ltd. Om Oil & Flour Mills Ltd. Surya Agroils Ltd.
Plant capacity: 2250.00 MT/Annum (Instant Noodles), 20000 Pack 75 Gms Each/Day, 20000 Pack 150 Gms Each/Day, 10000 Pack 300 Gms Each/Day Plant & machinery: 121 Lakhs
Working capital: -T.C.I: 600 Lakhs
Return: 45.00%Break even: 42.00%
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SOYABEAN NUGGETS (BARIYAN) (AUTOMATIC PLANT)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Now a day’s protein enriched ready-to-eat foods are prepared using extrusion cooking. Soyabean after processing by heat treatment or germination to render the nutrients available is consumed in the form of flour, milk, curd, other fermented products and the products like soybean bariyan. Soybean and its various products were not much liked by local population in India earlier due to its characteristic nutty or beans like taste which is not much favoured in India. To avoid this, various qualities of soybean were discovered devoid of favour and were popularized. Soybean bariyan is one among such products. These items can be made on small and tiny industries are not registered with D.G.T.D and hence no proper idea as to the capacity and production figure can be estimated. But owing to the increased varieties and manufacturers coming in this field, it can be concluded that these items are going very good popularly and can be further extended. All the raw materials and plant and machineries are available indigenously and hence unit for making Soyabean bariyan could be installed easily and without any foreign aid either technical or financial. Soyabean bariyan, due to its high nutritive value and protein content, is becoming more and more common in the daily diet of India population. It is consumed by following trades: 1. Household. 2. Hotels & Restaurant. 3. Lodging & Boarding Places. 4. Guest House and community places. 5. Hostels and cafeteria 6. International guest house. 7. Airport and air servicing etc. Owing to its high proteins and nutritional value of this product, there is a good scope and market potential for new players to venture into this field. Few Major players are as under: Premier Proteins Ltd. Dewas Ruchi Soya Inds. Ltd. Mumbai Sakthi Sugars Ltd. Erode
Plant capacity: 300 MT/AnnumPlant & machinery: 17 Lakhs
Working capital: -T.C.I: 73 Lakhs
Return: 43.00%Break even: 42.00%
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ROLLER FLOUR MILL (ATTA, MAIDA & SUJI)- Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Roller Flour mill serve the purpose of processing wheat to convert it into flour. The plant will have facility to produce, maida, suji, atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state. Thus milling is an imperative physical function involved in converting wheat into its milled products. Separating the wheat grain into its constituents (bran, germ and endosperm) Wheat grains are the seed of the wheat plant, which is able to grow in kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belongs to the botanical groups Triticum vulgane, Triticum drum and Triticum compactum. A grain of wheat is avoided in shape and it bears at one end a number of short fine Grains. The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins. The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consists of the testa, the hyaline layer which comprises about 2% of the grain. The aleurone layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. Flourmill consists of following machineries as blender, sieves, breaks rolls, smooth steel reduction, rolls aspirators, conveyors water washers etc. Flour is classified according to the amount of grain included in the final product. Grain processing systems are generally based on the separation of the following components of the grain: Bran is the hard, brownish outer protective skin of the grain (varies from 6% in corn to 16% in wheat). Bran layers include the cuticle, mesocarp, cross layer, tube cells and testa. The bran layers are a concentrated source of dietary fibre. Endosperm is the inner part of the grain (varies from 60% in rice, barley and oats to 80% of the grain in wheat). It provides the growing plant with food. The main nutrients in the endosperm are protein and carbohydrate. Aleurone consists of one or more layers of cells between the bran and the endosperm (8-10% of total grain). The number of layers varies from 1 cell thick in wheat, rye, oats and maize to up to 3 cells thick in barley and rice. The aleurone layer is a concentrated source of vitamins, minerals and other nutrients. Germ is the part of the seed that becomes a new plant if the seed is sown (varies from 12% in maize and 10% in sorghum to as low as 2% or 3% in other grains). It consists of the embryo and the scutellum. Most of the grain kernel's fat and vitamin E content is found in the germ. The RFM industry is basically in agro-based processing industry engaged in the manufacture of products based on wheat, namely maida, suji, atta and bran. In some states, under special arrangements RFM units produce whole meal atta to meet the requirements of various distribution programmes. Apart from direct consumption by general consumers, maida and sooji produced by RFM units serve as the most important raw material to more than 55 thousand units manufacturing bread, biscuit and bakery products all over the country. Besides this the resultant wheat bran serves as the poultry feed. There is a good scope to venture into this field. Few Major players are as under: Ambe Agro Inds. Ltd. Patna Ambuja Flour Mills Ltd. Patna Anirudh Foods Ltd. North West Delhi Ankit India Ltd. Kolkata Aruppukottai Shri Ramalinga Roller Flour Mills Ltd. Ramanathapuram Bambino Agro Inds. Ltd. Hyderabad Bannari Amman Flour Mill Ltd. Coimbatore Calcutta Flour Mills Ltd. Kolkata Cargill India Pvt. Ltd. Gurgaon Century Flour Mills Ltd. Chennai D F M Foods Ltd. North Delhi Delhi Flour Mills Co. Ltd. North Delhi Flour & Food Ltd. Gallantt Udyog Ltd. Kolkata General Mills India Pvt. Ltd. Mumbai Govind Mills Ltd. Puruliya Gupta Nutritions Pvt. Ltd. Patna Himanshu Flour Mills Ltd. Bhopal Hyderabad Roller Flour Mills Co. Ltd. Hyderabad Jai Mata Foods Ltd. Sangrur Kaushalya Roller Flour Mills Pvt. Ltd. Thane Koodal Industries Ltd. Madurai Modern Flour Mills Ltd. North West Delhi Naga Ltd. Chennai Naga Overseas Pvt. Ltd. Chennai Nath Roller Flour Mills Pvt. Ltd. Muzaffarnagar Okara Flour & General Mills Ltd. Central Delhi Parakh Agro Inds. Ltd. Dhar Patiala Flour Mills Co. Ltd. Patiala Pawan Udyog Ltd. Puruliya Poona Roller Flour Mills Ltd. Pune Prahlad Flour Mills Ltd. Lucknow R K Patel Food Pvt. Ltd. Jalgaon Rohini Foods Pvt. Ltd. Chennai S K Roller Flour Mills Ltd. Sakthi Murugan Agro Foods Ltd. Coimbatore Sakthi Murugan Roller Flour Mills Ltd. Coimbatore Shakti Bhog Foods Ltd. North West Delhi Shree Bankey Behari Exports Ltd. North Delhi Sita Shree Food Products Ltd. Indore Sree Behariji Mills Ltd. Patna Sunil Agro Foods Ltd. Bangalore Super Bakers (India) Ltd. Ahmadabad Trambakam Flour Mills Ltd. Jaunpur U F M Industries Ltd. Cachar Vasai Roller Flour Mills Pvt. Ltd. Thane Vrundavan Agro Inds. Ltd. Panch Mahals Wallace Flour Mills Co. Ltd. Mumbai Wellgo Agro Inds. Ltd. Puruliya Zest Gartex Ltd. Jaipur
Plant capacity: Maida 9500 MT/Year, Atta 3000 MT/Year,Suji 10000 MT/Year,Bran 6600 MT/YearPlant & machinery: 132 Lakhs
Working capital: -T.C.I: 1328 Lakhs
Return: 51.00%Break even: 29.00%
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PACKAGED DRINKING WATER, SODA WATER AND PET BOTTLES - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Cost of Project

Bottled Water means water intended for human consumption and which is sealed in bottles and other containers with no added ingredients except that it may occasionally contain safe anti-microbial agent. Now-a-days safe and pure drinking water is major necessity for human being. Bottled water industry, colloquially called, the mineral water industry, is a symbol of new life style emerging in India. While a large segment of the population is struggling to get access to potable water supply, a new generation - especially in the urban areas is getting accustomed to bottled water paying handsome prices. Soda water is water which is carbonated and thus made bubbling by the addition of carbon dioxide gas under pressure. Soda water is sometimes used to dilute strong alcoholic drinks, e.g. cocktails such as a whisky and soda, or Campari and soda. It can also be drunk on its own. Soda water gets its name from the sodium salts it contains, said 'salty' compounds adding a distinct and pleasurable quality to many beverages of the alcoholic and non-alcoholic type. PET is the most extensively recycled plastic of the present time. Bottled water is available in differently sized packaging from 200 ml (popular on flights) to 500 ml (a huge hit among the youth) to 1 liter and 2 liter. Despite the large number of small producers, this industry is dominated by the big players – Parle, Bisleri, Coca-cola, Pepsico, Parle Agro, Mohan Meakins, SKN Breweries bottled water in the country when it introduced Bisleri in India 25 years ago. Apart from domestic and commercial use of packaged water, the Indian Railways is a huge potential market. According to officials at Cheerio, the railway ordered 10,000 cases (of 12 bottles each) a day. In coming years the demand of packaged drinking water will be increased very rapidly, so there is a huge scope for new entrepreneurs to venture into this project. The bottled water market is growing at a rapid rate of around 20% a year (down from 50 to 60%). At this growth rate, the Rs 7000 million per year market is estimated to overtake the soft drinks market soon. Multinationals, Coca-Cola, Pepsi, Nestle and others are trying to grab a significant share of the market. There are more than 180 brands in the unorganized sector. The small players account for nearly 19% of the total market. The government decided towards end of the year 2000 to bring about stringent guidelines for packaged water. All companies were made to sell their products only under the BIS (Bureau of Industrial Standards) certification mark. The BIS certification was made mandatory for the segment from April 1, 2001. The bottled water is to be classified as "food" and has been brought under the Prevention of Food Adulteration Act. They would have to adhere to rules pertaining to colour, odour, taste, turbidity, total dissolved solids and aerobic microbial count. There is a good scope and good market potential for new entrepreneurs to venture into this field. Cost Estimation:
Plant capacity: Drinking Water – 17280000 Nos. Bottles (1 Ltr.)/Annum,Soda Water – 1008000 Nos. Bottles (600 Ml)/Annum,Drinking Water Jar – 720000 Nos. Jar (20 Ltr.)/AnnumPlant & machinery: 403 Lakhs
Working capital: -T.C.I: Cost of Project : 695 Lakhs
Return: 44.00%Break even: 60.00%
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GOOD FUTURE PROSPECTS FOR SUGARCANE JUICE IN ASEPTIC PACKAGING - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Sugarcane juice is a natural beverage that is delicious and cheap. Sugarcane has been satisfying thirsty palates for centuries together. It's not a drink of the elite class, which is why it's an 'all people's drink'. Freshly extracted sugarcane juice is a very popular drink in India and is available at most small street stalls, often sold alongside other popular beverages. The major problem encountered is the lack of hygiene during crushing operation resulting in the contamination of the juice with a heavy load of micro-organisms which arises due to improper cleaning of the sugarcanes and handling of the finished product. Presently, the juice is being extracted using hand or power operated crusher which cannot be stored for a couple of hours due to its fast deteriorating quality. Sugarcane juice is quite nutritious as it contains natural sugars, minerals like iron, magnesium, phosphorous, calcium and organic acids e.g. malic acid, succinic acid, acotinic acid, amino acid, protein, starch, gums, waxes, non-sugar phosphatides, thus imparts health benefits to the consumers. Sugarcane contains 18-20% solids. The juice produced is served under very unhygienic conditions and hygiene conscious public does not opt for sugarcane juice. Hygienically produced and packaged sugar cane juice could find use as other soft drinks and has good potential market as the juice is nutritious. The sugarcane juice preserved and packed in aseptic packing and bottle has a good storage life and is available during off-season also. The juice is available in many flavors including classic plain, mint, ginger, lemonade, pepper, sweet & salt etc. Sugarcane juice is a high-energy drink that is natural, sweet and is a healthy alternative to refined sugar added drinks. It quickly replaces lost energy in the most arduous of circumstances. It is a flavorful drink on its own and also popular with a twist of lemon and can be mixed with any other juice to produce cocktails high in carbohydrate and vitamins. In India, sugarcane is the primary raw material required for production of sugar. Sugarcane, a very long duration crop, is planted during January-February and July-August period in south India, while during February-March and October-November period in north India. The crop is harvested during October-September. During the period 2000 to 2009, the average yield of sugarcane came down from 70 MT per hectare to 60 MT per hectare. In Tamil Nadu, average production is 135 MT per hectare, whereas in Madhya Pradesh it is less than 40 MT per hectare. Sugarcane production is expected to increase by 10 % to over 300 million tonnes in the 2010-11 crop years. This is on account of improved cane acreage and better yield. Meanwhile, in the 2009-10 crop years, sugarcane production stood at 274 million tonnes. Sugarcane is planted round the year and the crop is harvested during October-September. Sugarcane output, however, would be more than 300 million tonnes in 2010-11 crop years. Moreover, new varieties of sugarcane are promising yield raises to 65 tonne per hectare from 55 tonne per hectare in India's top 2 cane growing states namely Uttar Pradesh and Maharashtra. If the monsoon rains are normal, India's sugar output may increase to 24-25 million tonnes in 2010-11 crop years according to Managing Director Vinay Kumar of National Federation of Cooperative Sugar Factories (NFCSF). The market for branded fruit-based drinks (Maaza, Frooti, Slice and others), nectar drinks (Real and Tropicana) and others is placed at Rs 8 billion. Of this Rs 6 billion is the market for fruit-based drinks and nearly Rs 2 billion is for fruit nectars. Besides, there is a large segment of kiosk vendors, especially in the urban areas, whose size is estimated at between Rs 8 and Rs 10 billion. The overall market for fruit juices of all types would thus be around Rs 18 billion. Aseptic packaging systems have fundamentally changed the handling of sensitive liquid foods. Distribution and storage no longer require refrigeration, with the result that the shelf life of the package contents is considerably extended. The need for aseptic packaging is rapidly increasing and the system has proved to be invaluable in the distribution of milk and other products. Aseptic package has not only to protect the product but also to maintain the quality of the product. Aseptic packaging systems have played a vital role in providing people all over the world with essential nourishment. Fresh sugarcane juice packed under hygienic conditions is available on the shelf. The concept of sugarcane juice in aseptic packing is not new worldwide, but in India, a very few players are there. Thus, there is a good scope and good market potential in this field. Any new entrepreneur should venture in this sector.
Plant capacity: -Plant & machinery: --
Working capital: -T.C.I: -
Return: 1.00%Break even: N/A
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