Engineering Goods Projects

Indian engineering industry is a major contributor to the country’s economy. The engineering sector in India comprises basic industries such as Metal, Steel, Electrical Machinery, Non-Electrical Machinery and Transport Equipments. Manufacturers, exporters and suppliers of engineering machinery and equipment largely produce industrial machines, rolling mills machinery, plant machinery, plastic moulding machines, construction machines and equipment, railway products, die casting equipment and other special purpose machines.The engineering goods sector consisting mainly of intermediate and capital goods which have fared better during 2006. The IIP data for the month of April- January 2007 shows that intermediate and capital goods sectors have recorded a 16.8% and 11.4% increase over the same period last year. There is an export growth of 15 per cent in 2008-09 to nearly $38.8 billion, against the 27.4 per cent rise ($33.72 billion) seen in the previous year. Between 2003-04 and 2007-08, the sector witnessed a compounded annual growth rate of 33.84 per cent in exports.The US and Europe account for about 30 to 40 per cent of our total exports.

The engineering industry comprises of both heavy and light engineering sectors. The heavy engineering market contributes to about 80% of the net engineering production. The segments in these sub sectors are diverse including power equipment manufacturer, electrical and non-electrical manufacturer, and static equipment manufacturer. The industry is less fragmented at the top but highly fragmented at the bottom. The export growth of the engineering goods at 37.9% which was the fastest in the manufacturing segment. The segments which contributed to this were machinery and instruments, iron and steel, and other engineering items.

Another focus of the industry is the engineering process outsourcing (EPO) services from India. India is a favorite destination of big automotive and aerospace companies like Ford, and General Motors. The EPO market is expected to cross US$ 40 billion by 2020, which will increase the global market share of India to 32% from the current 12% in the same segment. Demand in the engineering industry segment is driven by investments and capacity creation in core sectors like power, infrastructure developments, mining, oil and other sectors like the general manufacturing sector, automotive and process industries, and consumer goods industry. The thrust given by the government on infrastructure development, the capacity addition done by the steel, power, refineries, and chemicals all provide further fillip to the engineering industry segment.

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Sheet Metal Press Shop - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Sheet metal operations have been in existence since 8000 B.C. Sheet metal is simply metal formed into thin and flat pieces. It is one of the fundamental forms used in metalworking, and can be cut and bent into a variety of different shapes. Due to its long history, sheet metalworking is, unfortunately, often seen as archaic and uninteresting. That metal sheets can be transformed with the aid of robust machines intonfancy consumer products with tight tolerances is inconceivable to many. Yet, sheet metal operations are used for producing both structural components and durable consumer goods. Nowadays, sheet metal parts are widely present in different daily life products. During the past decades, scientific research in the field of sheet metal operations has been booming and international conferences on different sheet metal topics attract numerous attendants. Both industry and the academic community recognize the importance of continuing improvement in sheet metal operations. Application Sheet and plate metal parts for consumer and industrial products such as: Automobiles and trucks, Airplanes, Railway cars and locomotives, Farm and construction equipment, Small and large appliances, Office furniture & Computers and office equipment. Advantages High strength, Good dimensional accuracy, Good surface finish, Relatively low cost, For large quantities, economical mass production operations are available. Uses The most common end uses for sheet metal have been electronic enclosures, such as personal computer housings or casings; roofing and roof drainage equipment; air conditioning ducts and stovepipes; sheet metal flooring and siding; awnings, canopies, cornices, and soffits; culverts, flumes, and irrigation pipes; and other or unspecified uses. These categories cover a myriad of products used by every industry, including aircraft manufacture (air cowls); building construction (siding, stove hoods, and gutters); heating, ventilation, and air conditioning (HVAC) applications (ducts, furnace flues); mineral processing (coal chutes); highway construction (guardrails); agriculture (irrigation pipes); business machines (computer casings); shipbuilding (ship ventilators); postal delivery (mailboxes); and food preparation (vats and bins). Market Survey According to industry statistics from Dun and Bradstreet, there were an estimated 5,917 establishments engaged in manufacturing sheet metal work for buildings (not including fabrication work done by construction contractors at the place of construction) in 2010 with revenues of more than $10.7 billion employing 115,838 workers. States with the highest concentration of establishments in this industry were California (15 percent), Texas (8 percent), Florida (5 percent), Pennsylvania (4 percent), and Ohio (4 percent). California accounted for the most sales, with $1.5 billion, followed by Texas with $898.5 million, New York with $593.3 million, and Illinois with $506 million. Sheet metal product sales are expected to account for 51.3% of industry revenue in 2012. Sheet metal products are used in virtually all phases of building construction and have many uses in improvements and repairs for existing structures. Sheet metal is used to install and maintain heating, ventilation and air-conditioning duct systems; roofs; siding; rain gutters; downspouts; and skylights. Some products manufactured in this segment include awnings, canopies, casings, chutes, ducts, furnace casings, gutters and ventilators Sheet metal demand in the US is forecast to cross $20 billion by 2016, following annual gains of over five percent from 2011. Cost Estimation Capacity : 900 MT/ Annum Mild Steel Sheet Products : 600 MT/ Annum MS Scraps : 300 MT/Annum
Plant capacity: -Plant & machinery: 6 Lakhs
Working capital: -T.C.I: Cost of Project : 217 Lakhs
Return: 25.00%Break even: 64.00%
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Aluminium Conductors - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminium Conductors (i) All Aluminium Conductors (AAC) (ii) All Alloy Aluminium Conductors (AAAC), and (iii) Aluminium Conductors Steel Reinforced (ACSR) are used in Transmission and Distribution system to carry the generated electrical energy from generating station to end user. The Electrical energy is normally generated at the power stations far away from the urban areas where the consumers are located. There is a large network of conductors between the generating stations and the consumer. The network is called the Transmission and Distribution system. The Transmission system is to deliver bulk power from power stations to the load centres and large industrial consumers beyond the economical service range of the regular primary distribution lines where as distribution system is to deliver power from power sector . Uses and Applications Aluminium has many advantages for electrical applications. It is lightweight, strong, corrosion resistant, and a highly efficient conductor (aluminium has twice the conductivity, per pound, of copper)—rendering it the material of choice for transmitting power from generating stations to homes and businesses. It is also infinitely recyclable, making it a perfect fit for today’s environment. In 2010, electrical market applications rose 13.1 percent, to 1.472 billion pounds. Shipments of ACSR, bare cable, and insulated wire and cable products totaled 631 million pounds, off 11 million pounds from the previous year. The North American electrical market was the fourth largest for aluminium, accounting for 7.3 percent of all aluminium shipments during the year. Market Survey India is a big aluminum producer in the world. It also houses a number of aluminum plants which includes aluminum smelting plants, aluminum extrusion plants, alumina refineries, FRP plants, wire rod plants, and aluminum foil plants. India holds the rank of the eighth biggest primary aluminum producer in the world. Following Australia, Guinea, Brazil, and Jamaica, India ranks as the fifth biggest alumina producer in the world. The aluminum production of the country represents approximately 5% of the overall amount of aluminum produced in the world. The country is also a big storehouse of bauxite reserves and the bauxite reserves of the country are projected to remain for more than 350 years The market for power conductors is set to boom in the XII Plan period thanks to a much higher power transmission outlay. With private sector companies lending a supporting hand in mega transmission lines, demand for power conductors is expected to soar. Aluminum conductors have been successfully utilized in the electrical industry for over 100 years. Electricity is transmitted from the utility power plant to point of use meters using aluminum wiring almost exclusively. The Indian market for power conductors is by and large an organized one, with three players dominating the market. Sterlite Technologies Ltd is by far the industry leader, followed by Apar Industries Ltd and Diamond Power Infrastructure Ltd. These three companies together account for 70 per cent of India's power conductor market, with the remaining 30 per cent shared by a large number of smaller players spread nationwide. As of today, the power conductor market is estimated at some 5,600 crore. Few Indian Major Players are as Under:- Aluminium Industries Ltd. Apar Industries Ltd. Aravali Infrapower Ltd. Birla Ericsson Optical Ltd. C M I Ltd. Cable Corpn. Of India Ltd. Central Cables Ltd. Concepta Cables Ltd. Crystal Cable Inds. Ltd. Cybele Industries Ltd. Diamond Power Infrastructure Ltd. East India Udyog Ltd. Finolex Cables Ltd. Fort Gloster Inds. Ltd. G R Cables Ltd. G T C L Mobile Com Technology Ltd. Galada Power & Telecommunication Ltd. Gammon India Ltd. Gem Cables & Conductors Ltd. Gujarat Optical Communication Ltd. Gujarat Telephone Cables Ltd. Gwalior Transmission System Ltd. H G S (India) Ltd. Haryana Telecom Ltd. Hindustan Cables Ltd. Hindusthan Vidyut Products Ltd. Hirakud Industrial Works Ltd. Incab Industries Ltd. Indo Power Cables Ltd. Industrial Cables (India) Ltd. Kei Industries Ltd. Lunkad Aluminium Ltd. M P Telelinks Ltd. Madhya Pradesh Electricals Ltd. Marine Cables & Wires Pvt. Ltd. Murarka Cables & Conductors Ltd. Nicco Corpn. Ltd. Nicco Corporation Ltd. [Erstwhile] Nicco Industries Ltd. Omega Cables Ltd. Opal Industries Ltd. Optel Telecommunications Ltd. Paramount Communications Ltd. Paramount Wires & Cables Ltd. Pashupati Cables Ltd. Pawan Power & Telecom Ltd. Pennar Aluminium Co. Ltd. Plasmac Machine Mfg. Co. Ltd. R P G Cables Ltd. R R Kabel Ltd. S G N Telecoms Ltd. Savant Infocomm Ltd. Shashi Cables Ltd. Skytone Electricals (India) Ltd. Smita Conductors Pvt. Ltd. Spectra Punjab Ltd. Sterlite Technologies Ltd. Sterlite Telecom Ltd. Sterlite Telelink Ltd. Tamilnadu Telecommunications Ltd. Telelink Nicco Ltd. Telephone Cables Ltd. Torrent Cables Ltd. Torrent Cables Ltd. Traco Cable Co. Ltd. U M Cables Ltd. Uniflex Cables Ltd. Universal Cables Ltd. Upcom Cables Ltd. V H E L Industries Ltd. Vimal Flexsol Ltd. ?
Plant capacity: 4 MT/DayPlant & machinery: 93 Lakhs
Working capital: -T.C.I: Cost of Project : 393 Lakhs
Return: 37.00%Break even: 37.00%
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Cast Iron Earth Pipes with Flanges - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Most of the old Cast Iron pipes are cast vertically but this type has been largely superseded by spun iron type manufactured up to a diameter of 900 mm. Though the cast iron pipe has the disadvantages of heavy weight, and consequent high transport costs, short length, leading to higher laying and jointing cost, low tensile strength, liability to defect of inner surface, it is widely used because of its good lasting qualities. There are many examples of cast iron mains in this country which continue to give satisfactory services even after a century of use. Cast of Iron pipes and fittings are being made in this country for more than a century. The production capacity exceeds more than 3,00,000 tons per annum. Due to its strength and corrosion resistance, C.I. pipes can be used in soils and for water of slightly aggressive character. They are well suited for pressure mains and laterals where tapping are made for house connections. It is preferable to have coating inside and outside of the pipe. Pipe flanges are protruding rims, edges, ribs, or collars used to make a connection between two pipes or between a pipe and any type of fitting or equipment component. Pipe flanges are used for dismantling piping systems, temporary or mobile installations, transitions between dissimilar materials, and connections in environments not conducive to solvent cementing. Uses & Applications Cast iron soil pipe and fittings are used primarily in building construction for sanitary and storm drain, waste, and vent piping applications. The product is installed in residential construction, hospitals, schools, and in commercial and industrial structures. For this reason, the pattern of cast iron soil pipe shipments and sales is directly related to the pattern of building/construction activity. In buildings, the principal assembly of this piping is installed within the partitions and serves the tub, lavatory, and water closet fixtures. The main line in this assembly is the cast iron soil stack, which runs vertically from the building drain up through the structure and through the roof. Waste lines are connected to this main soil stack, and vent lines may also be tied in at a point above the highest fixture. Market Survey India needs to grow faster than the conservative assumption at a GDP close to 10 percent a year. Cities grow rapidly, there will be rapid population growth and industry specific developments relating to massive usage of ductile iron pipes. The real life expectancy of cast iron pipe is unknown, but is usually estimated at 100 years or more. The oldest operating cast iron main is that at Versailles, France, installed in 1664. In United States and in Canada there are more than 500 members of the Cast Iron Pipe Century Club, a unique organization composed of cities or utilities have cast iron pipe still in service after 100 years. In India, Electro steel Castings Limited (ECL) was the first to set up a Ductile Iron Pipe Plant. Ductile Iron Pipe, a product of advanced metallurgy, offers unique properties for conveying water under pressure, and other piping uses. ?
Plant capacity: 2000 NOS./DayPlant & machinery: 371 Lakhs
Working capital: -T.C.I: 1572 Lakhs
Return: 24.00%Break even: 45.00%
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Nuts and Bolts - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economic

Nuts and Bolts are most commonly used items in the family of industrial fasteners and their demand is fast increasing due to expansion of industries in the country. Bolt is a piece of metal rod whose one end is upset and at the other end threading is done. Nut is device, which rolls on these threads. In nuts internal threading is done through the combination of nuts and bolts combination into appropriate sizes. Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant. Like bolts, nuts may be finished or unfinished, and may be regular or heavy type. Precision high tensile fasteners differ from general purpose nuts and bolts as the former are engineered components with precise combination of mechanical and structural properties besides very rigid dimensional accuracies. The cold forming technology is now universally employed for production of precision fasteners for various uses. Uses and Scope Nuts and Bolts are used for fastening purposes in assembly and in industries where the replacement of pieces and parts is necessary. These are easy to use and to fasten them. In all the equipments and industry, its use is necessary. Without their use any equipment cannot be generally completed. Due to the rapid industrialization, its scope has also increased considerably. Its applications are so wide, it is now difficult to meet the whole demand through existing production capacity. And, therefore, it has become necessary to install some more units for filling the gap between demand and supply. High tensile fasteners are used in engineering applications, such as in the automobile, industrial and other sectors. The varied applications include construction, railways and the domestic sectors. Market Survey The overall fasteners market is estimated at about Rs 28 bn. While the organised sector (HT fasteners) has a share of 65%, the balance of 35% is shared by unorganised sector and imports. Inspired by the phenomenal growth in the recent years, the leading companies in the organised market have regularly been expanding their capacities. The boom has been due mainly to the upswing witnessed by the automobile sector, the main end user industry, accounting for almost half of the demand for fasteners. A variety of specifications and the need for a large number of tools for each type of fasteners also lead to large inventories of tools in different segments. Few Indian Major Players are as under:- Agarwal Bolts Ltd. Atul Fasteners Ltd. Caparo Engineering India Pvt. Ltd. Coventry Spring & Engg. Co. Ltd. Dev Fasteners Ltd. G K W Ltd. G S Auto International Ltd. Indian Fasteners Ltd. Jaico Steel Fasteners Ltd. Lakshmi Precision Screws Ltd. Mohindra Fasteners Ltd. Patton Electro Ltd. Pooja Forge Ltd. Precision Fasteners Ltd. Quick Thread Pvt. Ltd. Rockfort Fasteners Ltd. Small Tools Mfg. Co. Of India Ltd. Sterling Tools Ltd.
Plant capacity: 30 MT/DayPlant & machinery: Rs.292 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.674 Lakhs
Return: 34.00%Break even: 55.00%
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Heat Exchanger (Fin Type) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The Air cooled heat exchanger is a device for rejecting heat from a fluid or gas directly to ambient air. When cooling both fluids and gases, there are two sources readily available, with a relatively low cost, to transfer heat to air and water. The obvious advantage of an air cooler is that it does not require water, which means that equipment requiring cooling need not be near a supply of cooling water. In addition, the problems associated with treatment and disposal of water have become more costly with government regulations and environmental concerns. The air cooled heat exchanger provides a means of transferring the heat from the fluid or gas into ambient air, without environmental concerns, or without great ongoing cost. The heat exchangers are commonly useful in industries where the fluids have small chances of fouling. Plate fin heat exchanger manufactures are the same for all sizes and all materials. Uses & Applications Fin heat exchangers are widely used in automobile, aerospace, cryogenic and chemical industries. They are characterized by high effectiveness, compactness (high surface area density), low weight and moderate cost. Although these exchangers have been extensively used around the world for several decades, the technologies related to their design and manufacture remain confined to a few companies in developed countries. Recently efforts are being made in India towards the development of small plate fin heat exchangers for cryogenic and aerospace applications. Finned Type Heat Exchanger Applications can be summarized as used in following areas: Refrigeration Condensers, Air Coolers, Air Heaters, Natural gas liquefaction, Air Separation, Steam Condensers, Ammonia production, Oil refineries, Food Industries and Processing Industries, Nuclear engineering & Syngas production. Market Survey Energy savings is rapidly emerging into a massive industry worldwide, and this global trend towards significantly reducing heat energy costs, and increasing energy efficiency has and will continue to witness heat exchangers emerge as the greatest beneficiary. On the end use front, the industry is witnessing a rapid shuffling of shares with emerging applications in environmental remediation, propped by tightening legislation, increasingly outnumbering the traditional applications within chemical, fuel processing, and power generation sectors. Competition in the global heat exchangers market has, over the last few years, intensified largely as a result of the emergence of low cost Asian manufacturers. New entrants from Russia, Eastern Europe, and Asian nations such as India and China, have made remarkable progress. Continued resurgence of investments in energy and petrochemical sectors in Asia will aid in spurring demand for heat exchangers in the region for use in processes in the production and refining of oil, gas, and petrochemicals. ? Few Indian Major Players are as under:- Behr India Ltd. Bharat Heavy Electricals Ltd. Filtron Engineers Pvt. Ltd. G E I Industrial Systems Ltd. Incorporated Engineers Ltd. India Radiators Ltd. Jord Engineers India Ltd. Paharpur Cooling Towers Ltd. Patels Airtemp (India) Ltd. Sarabhai Machinery Pvt. Ltd. Tema India Ltd. Titanium Tantalum Products Ltd. Ultra Drytech Engineering Ltd. Universal Heat Exchangers Ltd.
Plant capacity: 100 Nos./DayPlant & machinery: Rs.93 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.316 Lakhs
Return: 28.00%Break even: 55.00%
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Needles for Sewing Machine - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A sewing machine needle consists of shank clamped by the sewing machines needle holder shoulder where the thick shank tapers down to the shaft a length suitable for driving the eye and thread through the material and down to the bobbin groove cut in the back of the shaft to release the thread into a loop that aids the hook or shuttle to pick up the thread scarf provides extra room for the hook or shuttle to pass close by eye carries the thread point penetrates the material by parting the threads or cutting a hole. Determine needle size by fabric weight. Smoothly the thread pulls though the needles eye is also a factor in producing even, regular stitches. Most sewers just want to get professional looking results. Knowing more about needles brings you closer to that goal, since needle choice greatly affects your outcome. For every correctly chosen, new needle you put into your machine, you should have eight to 12 continuous hours of trouble free sewing. According to the fabric and use there are various types of needle. Needles are used in regular stitching and Decorative Stitching. Both the purposes demand needles of different types. Market Survey The organized market accounts for about 52% of the total market against 48% by the unorganized sector. The domestic market for sewing machine appears to be unevenly scattered, with northern India accounting for 42 to 48% of total demand, followed by the southern region (22 to 28%), western region (16 to 24%) and the eastern part (8 to 12%). The domestic sewing machine segment, in terms of value, had a market share of 40%, with the balance coming in from imports. Industrial sewing machine segment accounts for some 8% of the total market size in terms of number of machines, but about two thirds in terms of value. The estimated growth rate in the overall garments sector is placed at over 10% which will increase the demand of sewing needles too. Being the fourth largest economy in the world by GDP in terms of purchasing power parity (PPP) and donning second largest human conglomeration exceeding one billion by number, India certainly offers the potential of a colossal potential market. ?
Plant capacity: 200000 Pcs/DayPlant & machinery: Rs.109 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.342 Lakhs
Return: 33.00%Break even: 49.00%
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Automobile Brake Shoes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Automobile manufacturers do not produce each and every item in the factory. Since the automobile vehicles are comprising of more than 5,000 parts. They are wholly depending upon the ancillary articles manufacturers. Their units are come under this section. These industries are on priority. Break shoe is used in the brake of an automobile. Automobile brakes require more attention than any other system in the vehicle. Equal emphasis is given to the clutch but it comes next. Brakes are mechanical devices using the force of friction to overcome motion. Any two surfaces in contract resist movement between the surfaces. The turning brake-drum (as well as the wheel) is slowed by applying pressure of a non-rotating band or shoe against it. An understanding of the requirement of braking systems of automobile vehicles requires knowledge of: - The purpose of brakes; an appreciation of their contribution to safety; recognition of the factors controlling the stop; an understanding of braking action and an appreciation of possible stopping distances. Uses and Applications Brake shoes are used in the brakes of automobile vehicles. This provides the base to the lining. This is the part, which feeds pressure and transmits this force to the lining by expansion. This is a very important part of the braking system. Due to the bad conditions of road in India this brake item will also increased in future since few more automotive industries are likely to be set in very near future. All the manufacturers of vehicles have to purchase this item from the manufacturer, so it will be profitable if start which a brake shoe manufacturing units. Market Survey The total market size of the auto-components industry is estimated at over Rs 700 bn. The overall investment in the components industry is estimated at Rs 288 bn. Having gained global recognition, the Indian auto components industry exports are placed at around USD 3.25 bn. The industry has largely succeeded in markets of Turkey, Russia, Iran and Uzbekistan. However, some MNCs in the USA and elsewhere also import Indian auto components. Most substantive component makers have taken ISO certification. The global players like Suzuki, Ford Motor, Hyundai, General Motors and others have promoted manufacturing capabilities either on their own or through joint ventures with Indian component manufacturers to meet their requirements. Few Major Players are as under:- A M C L Machinery Ltd. Arvind Engineering Works Ltd. Automotive Axles Ltd. Bosch Chassis Systems India Ltd. Brakes India Ltd. Bundy India Ltd. Echlin India Ltd. Mando India Ltd. S A B Wabco India Ltd. Special Engineering Services Ltd. T A L Precision Parts Ltd.
Plant capacity: Mild Steel Brake Shoe : 2625 Pcs./Day, Aluminium Brake Shoe: 875 Pcs./DayPlant & machinery: Rs.70 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs.163 Lakhs
Return: 67.00%Break even: 41.00%
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M.S. & H.T. Nuts & Bolts - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Fasteners have played a major role in the advancement of the human race since prehistoric days when the caveman used thongs to hold a rock into the split end of a stick to make the first axe. Since that day, the progress of fastening methods and devices includes: wooden pegs; wedges; the first iron nails; glue; rivets; welding; and today, a multitude of highly specialized fasteners that range from simple wooden clothespins to cap screws made from specialized materials for our space programs. Few of us realize the importance that fasteners play in our way of life. Less than $100 worth of fasteners represents the difference between a useless pile of parts and a finished automobile. A $75,000 crawler tractor would be nothing but scrap iron without a few hundred dollars worth of nuts and bolts. Without the variety of fastening devices available to industry, we would have to do without electricity, city water, natural gas, telephone, radios, television, refrigeration, transportation, canned and frozen foods, clothing, shelter, and in fact, almost every necessity and convenience we take for granted. Each year, the fastener industry uses over two million tons of steel to produce more than 200 billion fasteners in over two million different shapes and sizes. To keep pace with the rapidly expanding market and increasing demands for absolute reliability as well as availability, the fastener industry must continually develop new materials, improve its manufacturing and distribution techniques, invent ingenious new parts and gain prestige in the industrial world. All of these factors compile to make this one of the most complex industries that exist in the world today. Market Survey Fasteners Fasteners mainly cover nuts, bolts, screws, studs and rivets and are segmented between MS (mild steel) and HT (high tensile) fasteners. These fasteners are used in engineering systems. All types of fasteners, except high tensile and special type fasteners, are reserved for the SSI sector. MS fasteners are thus produced mostly in the unorganized sector, while HT fasteners are produced by the organized sector, as these require superior technology which SSI unorganized sector can ill afford. HT fasteners are either standard fasteners or specialized fasteners, the latter being made to meet specific customer requirements. The industry has been opened for FDI through direct route, if the products to be produced are not reserved for the SSI sector. The overall fasteners market is estimated at about Rs 28 bn. While the organized sector (HT fasteners) has a share of 65%, the balance of 35% is shared by unorganized sector and imports. The imports in 2006-07 were Rs 8 bn, leaving Rs 2 bn or 7% as the market for the unorganized sector in value terms. The market is heavily dependent on imports which have been growing at close to 28.5% in recent period. General application fasteners are catered to by the unorganized sector where brand and quality have little meaning and price is the main criteria for selection of the supplier. On the other hand, high tensile fasteners are used in engineering applications, such as in the automobile, industrial and other sectors. The varied applications include construction, railways and the domestic sectors. The market is made up of OEM or bulk market; and the replacement market (the retail market). Inspired by the phenomenal growth in the recent years, the leading companies in the organized market have regularly been expanding their capacities. The boom has been due mainly to the upswing witnessed by the automobile sector, the main end-user industry, accounting for almost half of the demand for fasteners. The four major companies in the industry are Sundaram Fasteners (turnover Rs 12 bn), the leader; Lakshmi Precision Screws (Rs 1.9 bn), Mahindra Fasteners (Rs 408.5 mn) and Sterling Tools (Rs. 1.4 bn). Other units, among the major players, are Guest Keen Williams (GKW) (Rs 1.1 bn), and Precision Fasteners (Rs 770 mn). Sundaram Fasteners (SFL) is a highly rated company and receives orders from overseas markets including those from the US (General Motors, in particular). The preferred products are radiator caps and powder metal parts. Sundaram also supplies cold extruded parts to Delphi Automotive Systems. Due to better product-mix in exports and increased sales volume, TVS group's blue chip, SFL has emerged as a strong player in the high-tensile fasteners market. Sundaram Fasteners invested Rs 250 mn for setting up of a greenfield manufacturing facility in China. The company's revenues from the Chinese operations account for 25% of its total exports. The manufacturing unit has an installed capacity of 6,000 tpa. Precision Fasteners leads in the industrial fastener segment. The company started manufacturing a wide range of Unbrako high-tensile fasteners' forged components in collaboration with SPS Technologies Inc of the US. Precision Fasteners had plans to enter the automotive fasteners market and was to target mainly the replacement segment. Its Silvasa plant capacity was being increased two-fold. Laxmi Precision Screws manufactures industrial as well as automotive fasteners. The company is reported to be developing indigenously cold-heading quality alloy steel wire which will improve the margins enabling it to compete globally. The company' turnover has progressively gone up from Rs 826 mn in 2000-01 to over Rs 1.90 bn in 2006-07 and to Rs 2.0 bn in the following year. The latter represents a growth of over 13.5% in 2006-07 and 5.8% in the following year. Few Indian Major Players are as under Agarwal Bolts Ltd. Atul Fasteners Ltd. Caparo Engineering India Pvt. Ltd. Coventry Spring & Engg. Co. Ltd. Dev Fasteners Ltd. G K W Ltd. G S Auto International Ltd. Indian Fasteners Ltd. Jaico Steel Fasteners Ltd. Lakshmi Precision Screws Ltd. Mohindra Fasteners Ltd. Patton Electro Ltd. Pooja Forge Ltd. Precision Fasteners Ltd. Quick Thread Pvt. Ltd. Rockfort Fasteners Ltd. Small Tools Mfg. Co. Of India Ltd. Sterling Tools Ltd.
Plant capacity: 600 MT/AnnumPlant & machinery: Rs. 207 Lakhs
Working capital: -T.C.I: Cost of Project: Rs 441 Lakhs
Return: 25.00%Break even: 54.00%
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Bimetallic and Sintered Bushes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The demand of the bushing is dependent on the various sectors like automobile, motors, home appliance etc. The Indian automobile market can be divided into several segments viz. two-wheelers (motorcycles geared and ungeared scooters and mopeds), three wheelers, commercial vehicles (light, medium and heavy), passenger cars, utility vehicles (UVs) and tractors. Demand is linked to economic growth and rise in income levels. A total of 13.4 mn two-wheelers were sold in India in FY12, a growth of a strong 14% over the previous year. Motorcycles accounted for 89% of the total two wheelers sold. The 3-wheeler segment was, however, at the receiving end as volumes dipped by 2%. The medium and heavy commercial vehicles (M/HCVs) segment saw its volumes grow by a tepid 8% during the fiscal after having grown by an impressive 32% in FY11. Riding the wave of structural changes taking place in the country, the tractor industry registered good growth in FY10 as well as FY11. This is the new emerging field and has a good domestic market. New entrepreneurs can well venture in this sector. Few Major Players are named as under: Electronica Machine Tools Ltd. G K N Sinter Metals Pvt. Ltd. G S Auto International Ltd. Holtzman Systems Ltd. Kanthal India Ltd. Menon Bearings Ltd. Trelleborg Automotive India Pvt. Ltd.
Plant capacity: 600000 Nos./AnnumPlant & machinery: Rs.102 Lakhs
Working capital: -T.C.I: Cost of Project: Rs.525 Lakhs
Return: 19.00%Break even: 42.00%
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Welding Electrodes - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Welding is an efficient method of making permanent joints between two or more metal parts. Welding electrodes are used in welding various metals in the fabrication of equipment for chemical & Allied industries, construction of steel structures such as bridges, factory sheds, in the manufacture of ships, Vehicles and engineering equipment, Oil and water pipelines, fertilizer industry etc. Mild steel is welded by electrodes to a maximum among all the metals & Alloys. The market for welding machinery and electrodes is expected to expand Rs 20 bn in the following year. The amount of arc welding consumables to be used is expected to raise from 300 kilotons to 400 kilotons i.e. a rise of about 30 per cent in the coming three years. In years to come, the Indian welding market envisages extensive use of high strength steel and cross country welding consumables, low-alloy electrodes with low impurities, high-end grades, surfacing consumables for high temperatures, shear blades, steel mill rolls surfacing etc. Thus it is a good project for an entrepreneur to invest. Few Major Players are listed below: Bobshell Electrodes Ltd. D & H India Ltd. Diffusion Engineers Ltd. Esab India Ltd. Ewac Alloys Ltd. G E E Ltd. Honavar Electrodes Ltd. Mailam India Ltd. Mig-Weld & Machines Ltd. Modi Industries Ltd. Orde Industries Ltd. Premier Electrodes Ltd. Raajratna Metal Inds. Ltd. Rasi Electrodes Ltd. Rockland Thermionics Ltd. Southern Electrodes Ltd. Superstar Welding Inds. Ltd. Weld Excel India Ltd.
Plant capacity: 1500 MT/AnnumPlant & machinery: 120 Lakhs
Working capital: -T.C.I: Cost of Project: 186 Lakhs
Return: 25.00%Break even: 61.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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