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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Acrylic Acid from Propylene - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Acrylic acid is a versatile chemical that can be esterified, aminated or otherwise modified and polymerized to complex molecular arrangements to suit requirements. It has served, for more than 30 years, as an essential building block in the production of some of our most commonly used industrial and consumer products. Approximately, two-thirds of the acrylic acid manufactured is used to produce acrylic esters-methyl acrylate, butyl acrylate, ethyl acrylate, and 2-ethyl hexyl acrylate when polymerized are ingredients in paints, coatings, textiles, adhesives, plastics, and many other applications. The remaining one-third of the acrylic acid is used to produce polyacrylic acid, or cross-linked poly acrylic compounds which have been successfully used in the manufacture of hygienic products, detergents, and waste water treatment chemicals. Polymers of acrylic acid can be produced as super absorbent materials, and soluble as a replacement for phosphates in detergents. Both of these represents fast – growing application for acrylic acid. The economic route acrylic compounds is through propylene as can be seen from the rapid and wide spread change to propylene as a raw materials for acrylonitrile. Similarly the direct oxidation of propylene to acrylic acid is the subject of much attention even though it has not yet attained commercial success of the degree by the acrylonitrile process. Acrylic ester on other hand are projected to grown at only about that rate at 3 per cent per year. As a lower technical grade to produce acrylic ester, typically about on-quarter of world production today is sold as the high purity glacial form. The demand of acrylic acid is good, so new entrepreneurs can well venture into this field.
Plant capacity: 16,000 MT/AnnumPlant & machinery: 516 Lakh
Working capital: -T.C.I: 116 crores
Return: 43.00%Break even: 35.00%
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Sodium Meta Silicate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

The most common crystalline soluble silicates are of the metasilicate family Na2. NH2O. The anhydrous sodium metasilicate Na2 SiO3 contains SiO2 Chains, where X as the hydrates contains silicate monomer. These silicates appear to have layer structures and exhibit some degree of inner crystalline reactivity sodium metasilicate prevents the damaging effects of highly alkaline solutions, has good detergent properties and has special colloidal and despersive properties attributable to the silicate arrion. The water hardness lebels, glue, machine ratr of operation age of bottles and soil to be removed determined how the bottles must be washed. The standard pentahydrate form contain 98% or more calculated Na2SiO3 5H2O and is covered by a tentative ASTM specification. An anhydrous form is also available. There are two major types crystalline silicates in mild steel, or cost iron, equipment. The meta silicate crystallize well and are readily soluble in water. It is the solid phase in equilibrium with aqueous solutions. It is used in laundry, dairy, and metal cleaning, floor cleaning, base for detergent formulation bleaching aids, de-inking paper sodium meta silicate industry is in prospectly in organized and there are several small scale/cottage units manufacturing this products all over the country.
Plant capacity: 25 MT/DayPlant & machinery: 82 Lakh
Working capital: -T.C.I: 612 Lakh
Return: 47.00%Break even: 35.00%
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SULFURIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Sulfuric (or sulphuric) acid, H2SO4, is a strong mineral acid. It is soluble in water at all concentrations. Sulfuric acid has many applications, and is one of the top products of the chemical industry. World production in 2001 was 165 million tonnes, with an approximate value of US$8 billion. Principal uses include ore processing, fertilizer manufacturing, oil refining, wastewater processing, and chemical synthesis. Many proteins are made of sulfur-containing amino acids (such as cysteine and methionine) which produce sulfuric acid when metabolized by the body. Pure (undiluted) sulfuric acid is not encountered on Earth, due to sulfuric acid's great affinity for water. Apart from that, sulfuric acid is a constituent of acid rain, which is formed by atmospheric oxidation of sulfur dioxide in the presence of water - i.e., oxidation of sulfurous acid. Sulfur dioxide is the main byproduct produced when sulfur-containing fuels such as coal or oil are burned. Sulfuric acid is formed naturally by the oxidation of sulfide minerals, such as iron sulfide. The resulting water can be highly acidic and is called Acid Mine Drainage (AMD). This acidic water is capable of dissolving metals present in sulfide ores, which results in brightly-colored, toxic streams. Sulfuric acid is a very important commodity chemical, and indeed, a nation's sulfuric acid production is a good indicator of its industrial strength. The major use (60% of total production worldwide) for sulfuric acid is in the "wet method" for the production of phosphoric acid, used for manufacture of phosphate fertilizers as well as trisodium phosphate for detergents. In this method, phosphate rock is used, and more than 100 million tonnes are processed annually. This raw material is shown below as fluorapatite, though the exact composition may vary. This is treated with 93% sulfuric acid to produce calcium sulfate, hydrogen fluoride (HF) and phosphoric acid. The HF is removed as hydrofluoric acid. The overall process can be represented as: Ca5F(PO4)3 + 5 H2SO4 + 10 H2O → 5 CaSO4•2 H2O + HF + 3 H3PO4. Sulfuric acid is used in large quantities by the iron and steelmaking industry to remove oxidation, rust and scale from rolled sheet and billets prior to sale to the automobile and white-goods industry. Used acid is often recycled using a Spent Acid Regeneration (SAR) plant. These plants combust spent acid with natural gas, refinery gas, fuel oil or other fuel sources. This combustion process produces gaseous sulfur dioxide (SO2) and sulfur trioxide (SO3) which are then used to manufacture "new" sulfuric acid. SAR plants are common additions to metal smelting plants, oil refineries, and other industries where sulfuric acid is consumed in bulk, as operating a SAR plant is much cheaper than the recurring costs of spent acid disposal and new acid purchases. Ammonium sulfate, an important nitrogen fertilizer, is most commonly produced as a byproduct from coking plants supplying the iron and steel making plants. Reacting the ammonia produced in the thermal decomposition of coal with waste sulfuric acid allows the ammonia to be crystallized out as a salt (often brown because of iron contamination) and sold into the agro-chemicals industry. Another important use for sulfuric acid is for the manufacture of aluminum sulfate, also known as paper maker's alum. This can react with small amounts of soap on paper pulp fibers to give gelatinous aluminum carboxylates, which help to coagulate the pulp fibers into a hard paper surface. It is also used for making aluminum hydroxide, which is used at water treatment plants to filter out impurities, as well as to improve the taste of the water. Aluminum sulfate is made by reacting bauxite with sulfuric acid: Al2O3 + 3 H2SO4 → Al2(SO4)3 + 3 H2O. Sulfuric acid is used for a variety of other purposes in the chemical industry. For example, it is the usual acid catalyst for the conversion of cyclohexanoneoxime to caprolactam, used for making nylon. It is used for making hydrochloric acid from salt via the Mannheim process. Much H2SO4 is used in petroleum refining, for example as a catalyst for the reaction of isobutane with isobutylene to give isooctane, a compound that raises the octane rating of gasoline (petrol). Sulfuric acid is also important in the manufacture of dyestuffs solutions and is the "acid" in lead-acid (car) batteries. Sulfuric acid is also used as a general dehydrating agent in its concentrated form.
Plant capacity: 3,30,000 MT/AnnumPlant & machinery: 1435 Lakhs
Working capital: -T.C.I: Cost of Project : 3245 Lakhs
Return: 47.00%Break even: 53.00%
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ALUMINIUM FLUORIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Aluminum fluoride is the inorganic compound with the formula AlF3. It can be prepared by treating aluminum hydroxide or aluminum metal with HF. As a solid, its structure resembles that of rhenium trioxide, ReO3, consisting of distorted AlF6 octahedra. AlF3 is refractory, in strong contrast to the other halides of aluminum. AlCl3, AlBr3, and AlI3 are dimeric in the liquid and evaporate as dimers as well. In the gas phase, at ca. 1000 °C, aluminium fluoride exists as trigonal molecules of D3h symmetry group. The Al-F bond lengths are 163 pm. Aluminium fluoride is an important additive during electrolyte aluminium production because it lowers the melting point of the alumina feed and increases the electrolyte's conductivity. There is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 30000.00 MT/AnnumPlant & machinery: 2500 Lakhs
Working capital: -T.C.I: Cost of Project : 5380 Lakhs
Return: 45.00%Break even: 45.00%
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SODIUM CARBOXYMETHYL CELLULOSE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Synonym(s): cellulose gum , CMC , Na CMC , Sodium cellulose glycolate , Sodium CMC Functional Classes: Bulking agent (bulking agent) , Emulsifier (emulsifier) , Stabilizer , Thickener Carboxy Methyl Cellulose a chemical of demonstrated usefulness in score of application and suggested applicability in hundreds, nevertheless require several decades to attain genuine industrial status. Sodium Carboxy Methyl Cellulose prescribes requirement and the method of sampling and test for water. The quality of raw material used in carboxy methyl varies with the purification of the process. By product of sodium glycolate formulation occurs according to C1CH2 CooNa + NaOH. Very few industrial units at present are employed in the production of carboxy methyl cellulose (CMC) is a versatile chemical product which can be used in number of applications. Bulk of the CMC is consumed by oil exploration and detergent industries, there is a huge market for export of Sodium Carboxymethyl Cellulose to Gulf countries, Far East, Europe, U.S.A., African countries and Russia. The purified grade of Sodiumcarboxymethyl Cellulose finds its application in Pharmaceuticals, Food, Cosmetics, Tooth paste, Ceramic, Textile, Paper, Paint, Leather chemicals, Foundry chemicals, Welding electrodes and the other industries. The end use of sodium carboxy methyl cellulose is in many industries. Due to this, there is good demand of the SCMC. Any new entrepreneur can venture in the project will enjoy good profit.
Plant capacity: 3000.00 MT/AnnumPlant & machinery: 81 Lakhs
Working capital: -T.C.I: 439 Lakhs
Return: 50.00%Break even: 47.00%
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CARDANOL from cashew nut shell liquid (CNSL) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Cardanol is a naturally occurring phenol manufactured from cashew nut shell liquid (CNSL), a by product of cashew nut processing. Distillation of CNSL under reduced pressure gives cardanol. The residue will be rich in cardanol which is conveniently used in friction dust for brake lining, also in rubber compounding formulation. Cardanol phenol resin was developed in the 1920s by Mortimer T. Harvey a student of Columbia University. Cardanol is a phenol obtained from anacardic acid, the main component of CNSL, a by product of cashew nut processing. Cardanol based resin posses an outstanding resistance to acid and alkalies. Chlorinated cardanol is reported to have good insecticidal, pesticidal and germicidal properties. Co-polymer of cardanol with other film forming material give good quality lacquer giving golden yellow films both of drying and baking type. India is one of the leading countries in commercial processing of raw cashew nut. Quillon in Kerala state is into majorly processing of shell. Cashew nut shell occupy a important place in India export. There is wide scope for new entrepreneurs to venture into this project.
Plant capacity: 10 MT/DayPlant & machinery: 70 Lakhs
Working capital: -T.C.I: 717 Lakhs
Return: 49.00%Break even: 30.00%
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Water Proofing Compound (Liquid and Powder) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: 300 MT Liquid/year, 300 MT Powder/yearPlant & machinery: 19 Lakh
Working capital: -T.C.I: Cost of Project : Rs. 66.67 Lakhs
Return: 45.00%Break even: 63.00%
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Sodium Silicate (Soda Ash and Silica sand) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

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Plant capacity: 15 MT/DayPlant & machinery: Rs. 18 Lakhs
Working capital: -T.C.I: Rs. 120 Lakhs
Return: 58.00%Break even: 44.00%
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Precipitated Silica from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boiler for processing paddy, producing energy through direct combustions or by gasification. The rice husk contains about 75% organic volatile matter & balance of 25% is converted into ash during the firing process is known as rice husk ash (RHA). Precipitated silica (also called particulated silica) is composed of aggregates of ultimate linked in massive gel network during the preparation process. The ash produced after the husk has been burned is high in silica. R.H.A. can be used in variety of application like “Green concrete, insulator, insecticides and bio fertilizer etc. Precipitated silica is used as filler for paper and rubber as a carrier and diluents for agricultural chemicals, as an ant caking agent, to control viscosity thickness and as a cleansing agent in tooth paste and in cosmetics. The distinguish feature of the growth of precipitated silica industry in India is that it has classifiably flourished in small scale sector. Readily available raw materials, low capital investment high rate of return offer a distinct advantage to new entrepreneurs to venture into this project.
Plant capacity: 600 Ton/AnnumPlant & machinery: 53 Lakhs
Working capital: -T.C.I: Cost of Project : 276 Lakhs
Return: 42.00%Break even: 37.00%
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Zinc Sulphate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Zinc sulfate (ZnSO4) is a colorless crystalline, water-soluble chemical compound. The hydrated form, ZnSO4•7H2O, the mineral goslarite, was historically known as "white vitriol" and can be prepared by reacting zinc with aqueous sulfuric acid. It may also be prepared by adding solid zinc to a copper(II) sulfate solution. It is used to supply zinc in animal feeds, fertilizers, and agricultural sprays. ZnSO4•7H2O is used in making lithophone, in coagulation baths for rayon, in electrolytes for zinc plating, as a mordant in dyeing, as a preservative for skins and leather and in medicine as an astringent and emetic. The second largest use is in agricultural and animal nutrition. To correct zinc deficiency in soil it is applied to the soil alone or in fertilizer or incorporated pesticides sprays. In animal nutrition it is used as a trace element in feeds. Pure zinc sulphate solution is required for many purposes particularly for the preparation of lithopone, phosphorous and for the extraction zinc by electrolytic refining. At present there are the large number of manufacturers engaged in the production of zinc sulphate in the country consider amount of zinc sulphate required for various industrial applications is of high purity and analytical in recent times. The major players in Indian market are D C M Shriram Consolidated Ltd., D D Agro Inds. Ltd., Gujarat State Fertilizers & Chemicals Ltd., Haryana Land Reclamation & Devp. Corpn. Ltd., Hydromet (India) Ltd., Vantech Industry Ltd. With the recent revolution in modern agricultural cultivation the use of technical grade, zinc sulphate is bound to increase tremendously in the near future. So, there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 25 MT/dayPlant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 611 Lakhs
Return: 49.00%Break even: 37.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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