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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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PHOSPHINE GAS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Product Profile Phosphine gas is defined as Phosphine that is in the gas phase, or phosphine that is above its boiling point of 85 degrees C. Phosphine gas is denser than air and hence may collect in low lying areas. It can form explosive mixtures with air and also self ignite. When phosphine burns it produces a dense white cloud of phosphorus pentoxide a severe respiratory irritant. Phosphine is probably a constituent of the atmosphere at very low and highly variable concentrations and hence may contribute to the global phosphorus biochemical cycle. The origin(s) of atmospheric phosphine is not certain. Possible sources include bacterial reduction of phosphate in decaying organic matter and the corrosion of phosphorus containing metals. Product characteristics Phosphine is a colourless gas which is highly flammable and explosive in air. The molecular formula of phosphine is PH3. Pure phosphine is odourless, although most commercially available grades have the odour of garlic or decaying fish due to the presence of substituted phosphine and diphosphine (P2H4). Phosphine is corrosive towards metals, in particular copper and copper containing alloys. Applications • The major uses of phosphine are as a fumigant during the storage of agricultural products such as nuts, seeds, grains, coffee and tobacco, and in the manufacture of semi-conductors. • Phosphine is also used in the production of some chemicals and metal alloys • Another use of phosphine is as a semi conductor doping agent by the electronics industry. • Phosphine is used as rodenticide and fumigate during storage of agricultural commodities such as grain e.g. cereals and tobacco. • Phosphine is also used as a catalyst in the production of polymers. ? Production of Phosphine Phosphine may be produced in a variety of ways. Industrially it can be made by the reaction of white phosphorus with sodium hydroxide, producing sodium hypophosphite and sodium phosphite as a by-product. Alternatively the acid-catalyzed disproportioning of white phosphorus may be used, which yields phosphoric acid and phosphine. Both routes have industrial significance; the acid route is preferred method if further reaction of the phosphine to substituted phosphines is needed. The acid route requires purification and pressurizing. It can also be made (as described above) by the hydrolysis of a metal phosphide, such as aluminium phosphide or calcium phosphide. Pure samples of phosphine, free from P2H4, may be prepared using the action of potassium hydroxide on phosphonium iodide (PH4I). Market scenario Global demand for phosphine gas and derivative products is expected to remain strong and grow at around 10% for the next ten years. There is growing need in current markets including electronics, mineral processing, solvent extraction and fumigation.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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SODIUM METHOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Product Profile Sodium Methoxide is white amorphous and flow able powder. Sodium methoxide is referred to by many names including alcoholate, methoxide and sodium methylate. It is a versatile chemical reagent used for many decades in various industries to produce high-value end products like pharmaceuticals, food ingredients, pigments and crop protecting agents. In recent years, the production of biodiesel has become an exciting, new and fast growing application for Sodium methoxide. In the future, biodiesel production will have a significant share of the overall sodium methoxide demand worldwide. Applications Sodium Methoxide solid is mainly used in pharmaceutical industry such as the manufacture of vitamin A1, vitamin B1, sulfame thoxypyridazine, sulfadiazine, trimethoprim and so on. Sodium Methoxide powder also can be used as the edible catalyst and the analytical reagent. Sodium methoxide is a routine base in organic chemistry, applicable to the synthesis of numerous compounds, ranging from pharmaceuticals to agrichemicals. As a base, it is employed in dehydro halogenations and various condensations. It is also a nucleophile for the production of methyl ethers. It is also used as catalyst in the production of biofuel. Manufacturing Process: Continuous process for sodium methylate Sodium methoxide is manufactured by different processes to produce solution (25% or 30% concentration of sodium methoxide in methanol) and crystal (99 % and above purity in powder form or granules form). A process is disclosed for the continuous production of sodium methylate from sodium and an excess of methanol. The process involves charging a reaction vessel with a solution of sodium methylate in methanol at a temperature of from about 80° to 86° C.; providing an inert atmosphere in the reaction vessel; agitating the contents of the reaction vessel; adding molten sodium at a metered rate to the agitated reaction vessel; adding methanol to the agitated reaction vessel at a rate which maintains the temperature of the reaction mass in a range of 80° to 86° C.; reacting the sodium and methanol for a sufficient time to substantially complete the reaction of sodium; and withdrawing from the reaction vessel a solution of sodium methylate in methanol. Market Scenario Indian installed capacity of sodium methoxide in the form of solution 30% is approximately 26,000 metric tonnes per annum. Indian manufacturers produce sodium methoxide in the form of powder and solution. Indian demand for sodium methoxide (in terms of 30% solution) is around 22,000 metric tonnes per annum and AAGR in demand through 2015 will be 7% per annum. Global demand for Sodium Methoxide (100% basis) is around 135,000 metric tonnes per annum and AAGR in global demand through 2015 is estimated to be around 2% to 3% per annum.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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PRECIPITATED CALCIUM CARBONATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Precipitated Calcium Carbonate (PCC) also known as purified, refined or synthetic calcium carbonate. It has the same chemical formula as other types of calcium carbonate, such as limestone, marble and chalk: CaCO3. The calcium, carbon and oxygen atoms can arrange themselves in three different ways, to form three different calcium carbonate minerals. Precipitated calcium carbonate (PCC), a manufactured form of calcium carbonate, is made by first hydrating high-calcium quicklime, and then reacting the resulting slurry or milk oflime with carbon dioxide. The resulting product is extremely white and has a uniformly small particle size. It has numerous uses, most notably in the paper industry. With the trend in papermaking toward using the alkaline over the acid process, PCC is being used increasingly as a filler and coating pigment for premium quality paper. The trend is to produce PCC in slurry form at satellite plants located near the paper mills, using commercial quicklime, although it is also produced and sold commercially. Properties Calcium Carbonate PPT is synthetically processed from naturally occurring high grade lime stone. The material is brilliant white and can be supplied in different bulk densities from 0.28 gms/cc to 0.9 gms/cc, depending upon the requirement of end user. This alone is the Major advantage of precipitate calcium carbonate. The assay of material is around 98.7 % as CaCO3. Application PCC is used to enhance the brightness, color, smoothness, and bulk of the paper, replacing more expensive paper pulp. Approximately 75% of worldwide PCC production is used for this purpose. Calcium carbonates, including PCC, are considered to be non-toxic. PCC is also used extensively as a plastics additive, white paint pigment, putty, ingredient in sealers and adhesives, and specialized filler. It has replaced clays and similar substances in many applications, in which it serves as a filler (to add density to the final product). It is also an important ingredient in toothpaste. Precipitated calcium carbonate is a versatile additive for use in a wide range of plastic and elastomeric applications. Its regular and controlled crystalline shape and ultrafine particle size together with the hydrophobic surface coating combine to the benefit of both polymer processing and subsequent physical properties. Market Scenario Calcium Carbonate is being manufactured in India since last three decades. The approximate demand of this product in India is around 300000 MT per annum. This product is mainly used as filler by different industry. Precipitated Calcium Carbonate is better substitute then most of the fillers in different categories. Around 75% of the total output of Precipitated Calcium Carbonate of the world is consumed by Paper Industry alone. Detergent powder manufacturers due to its characteristics of high water absorption capacity and fluffiness use precipitated Calcium Carbonate. World demand for precipitated calcium carbonate (PCC) is forecast to grow by an average of 4%py from around 13MT in 2007 to nearly 16 MT by 2012.
Plant capacity: 15000 MT/AnnumPlant & machinery: 193 Lakh
Working capital: -T.C.I: Cost of Project : 448 Lakh
Return: 43.00%Break even: 60.00%
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Polypropylene (PP) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Polypropylene (PP), also known as polypropene, is a thermoplastic polymer used in a wide variety of applications including packaging and labelling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids. Properties Most commercial polypropylene is isotactic and has an intermediate level of crystallinity between that of low-density polyethylene (LDPE) and high-density polyethylene (HDPE). Polypropylene is normally tough and flexible, especially when copolymerized with ethylene. This allows polypropylene to be used as an engineering plastic, competing with materials such as ABS. Polypropylene is reasonably economical, and can be made translucent when uncolored but is not as readily made transparent as polystyrene, acrylic, or certain other plastics. It is often opaque or colored using pigments. Polypropylene has good resistance to fatigue. • Perfectly isotactic PP: Melting Point : 171 °C (340 °F). • Commercial isotactic PP :melting point : 160 to 166 °C (320 to 331 °F), • Syndiotactic PP : crystallinity of: 30% has a melting point of 130 °C (266 °F). There are three general types of polypropylene: homopolymer, random copolymer, and block copolymer. The co-monomer is typically used with ethylene. Ethylene-propylene rubber or EPDM added to polypropylene homopolymer increases its low temperature impact strength. Randomly polymerized ethylene monomer added to polypropylene homopolymer decreases the polymer crystallinity and makes the polymer more transparent. Application: Polypropylene is used in many different settings, both in industry and in consumer goods. It can be used both as a structural plastic and as a fiber. Polypropylene is used in the manufacturing piping systems; both ones concerned with high-purity and ones designed for strength and rigidity (e.g. those intended for use in potable plumbing, hydronic heating and cooling, and reclaimed water). • This material is often chosen for its resistance to corrosion and chemical leaching, its resilience against most forms of physical damage, including impact and freezing, its environmental benefits, and its ability to be joined by heat fusion rather than gluing. • Since polypropylene is resistant to fatigue, most plastic living hinges, such as those on flip-top bottles, are made from this material. However, it is important to ensure that chain molecules are orientated across the hinge to maximise strength. • Very thin sheets of polypropylene are used as a dielectric within certain high-performance pulse and low-loss RF capacitors. • Many plastic items for medical or laboratory use can be made from polypropylene because it can withstand the heat in an autoclave. • Its heat resistance also enables it to be used as the manufacturing material of consumer-grade kettles. • A common application for polypropylene is as biaxially oriented polypropylene (BOPP). These BOPP sheets are used to make a wide variety of materials including clear bags. • Polypropylene, highly colorfast, is widely used in manufacturing carpets, rugs and mats to be used at home. • Polypropylene is widely used in ropes. • Polypropylene is also used as an alternative to polyvinyl chloride (PVC) as insulation for electrical cables for LSZH cable in low-ventilation environments, primarily tunnels. • Polypropylene is also used in particular roofing membranes as the waterproofing top layer of single-ply systems as opposed to modified-bit systems. Market Scenario There is a growing demand for propylene in the world today. The demand is driven primarily by the high growth rate of polypropylene, which is the main end use segment of propylene. The bulk of the propylene supply comes from steam crackers followed by the Fluid Catalytic Cracking (FCC) units in refineries. The supply of propylene from these processes is unable to meet the increasing demand. Most of the new steam cracker capacity is coming up with ethane feedstock, which produces little propylene and there is limited capacity expansion for FCC units. Thus, there is an increased dependability on purpose propylene technologies such as propane dehydrogenation, olefin metathesis and Methanol to Propylene (MTP) to meet the increased demand for propylene.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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SODIUM PERCARBONATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Sodium percarbonate is a chemical, an adduct of sodium carbonate and hydrogen peroxide (a perhydrate), with formula 2Na2CO3 • 3H2O2. It is a colourless, crystalline, hygroscopic and water-soluble solid.[1] It is used in some eco-friendly cleaning products and as a laboratory source of anhydrous hydrogen peroxide. This product contains the carbonate anion, and should not be confused with sodium peroxocarbonate Na2CO4 or peroxodicarbonate Na2C2O6, which contain different anions. There are two forms of Sodium percarbonate: Coated sodium percarbonate and Uncoated sodium percarbonate. Properties Appearance : White granule, free flowing powder CAS number : 15630-89-4 Chemical formula : Na2CO3 1.5H2O2 Application As bleaching agent application of sodium percarbonate can be found in detergents and dry bleach products, dyestuff, food bleaches, pulp and paper bleaches, textile bleaches etc. As disinfectant it is used as personal care formulations, denture cleaners, disinfectant for institutional and home applications, in medicine, for killing staphy lococcus and colon bacillus and so on. As source of oxygen it is used as oxygen releasing agent in aquaculture (Bioremediation ), waste water treatment and first-aid oxygen generating agent Sodium Percarbonate is high in active oxygen content and it has wide range of applications as an activated oxygen component in the various cleaning products and detergent formulations including heavy duty laundry detergent Personal care and home care sector. Sodium percarbonate is effective as a disinfectant on both bacteria and virus. It is an ingredient in personal care and home care formulations for hygiene. For its environmental advantages, sodium percarbonate is a good oxygen release chemical for agricultural and aquacultural applications. Market Scenario Sodium percarbonate is mainly used as a bleaching chemical in laundry detergents (tablets, compact or regular powders), laundry additives and machine dishwashing products. Minor amounts of sodium percarbonate may be used in products for rain cleaning, multipurpose cleaning, denture cleansing and tooth whitening. Furthermore, sodium percarbonate may be used for preservation of raw milk by use of the lactoperoxidase system, when cooling facilities of raw milk are not available. In India, about 95% of sodium percarbonate is used for bleaching in detergent and 5% is used for textile bleaching purpose. The present Indian demand for sodium percarbonate is less than 3000 tonnes per annum.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.10%Break even: N/A
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SILICON FROM RICE HUSK - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Rice husk is a byproduct of agriculture a by product while is almost treated like waste and not serously bothered about. Consider, India's case every year about 60 million tonnes of paddy grown in the country produces upto 12 million tonnes of rice husk in over 900,000 rice mills spread around the country. Though, most of it is used as either a heating medium or as an animal feed . The strange fact is that 12 million tonnes of rice husk can have a heat value equivalent to around 20 million barrels of oil. The silica from rice husk must compete with other cheap sources such as sand, bentonite and diatomaceous earth; however it frequently offers advantages because of minimal amounts of unwanted elements other than silica. USES OF SILICON Various uses and applications of Silicones are given as below: 1. As an alloying agent for steels aluminium, bronze, copper and iron. 2. Used in the production of hologenated silanes, 3. As an organosilicon compounds (silicone resins) 4. Silicon carbide. 5. Spring steels. 6. As a dioxidizer in steel manufacture 7. As a semiconductor in integrated circuits rectifiers transistors, diodes and other elctronic divices. 8. Cermets and other special refractories. The major recent development in the silicon industry is the tripling of demand for solar grade polysilicon, with the expectation that the quantity used in solar photovoltaic (PV) modules will start to rival that in the high volume silicon markets within a few years. Furthermore, high value solar grade silicon allows much higher profit margins than the bulk markets. In 2012, the global consumption of silicon metal amounted to 2,020,000 tons, wherein Europe took the lead, accounting for 27% of the world’s total, China came as the second, taking up 24%.
Plant capacity: 300 Kg/day Plant & machinery: 229 Lakh
Working capital: -T.C.I: 749 lakh
Return: 38.00%Break even: 47.00%
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Magnesium Oxide Dead Burned Magnesia (DBM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcinations. Sintered magnesia (MgO i.e., dead burned magnesia: DBM) is produced through a sinter burning process at C temperature ranges of 1600 to 2200 Different types are defined by the content of lime in the raw material, which is in the range of <2 to 35% and the SiO2 content, which in general is required to be low. Special uses also require very low contents of iron. The product is characterized by a cubic crystal structure with an apparent density as a rule in the range of 3.05 to 3.45 g/cm3 and with crystal dimensions in a range of 30 to 200 pm. Sintered magnesia or dead burned magnesia is produced as grains or briquettes. Starting from magnesium carbonate, by a high temperature decarbonisation reaction, magnesium carbonate itself may be obtained from magnesite mines (natural or dry process route). The raw materials for the production of magnesium oxide are natural magnesium carbonate. Applications:Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non-ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. A mixture of magnesia and asbestos is used as a lagging for steam pipe, to retard the loss of heat by radiation. It is a component of sorel's cement. The steel industry, e.g. for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery, in cement industry, e.g. for the inlets of preheaters, cement kilns and coolers. The non-ferrous metal industries, e.g. for furnaces, the lime industry, e.g. for the inlets of lime kilns, the glass industry, e.g. for melting furnaces, regenerator chambers, for caustic calcined magnesia, the main applications can be found in agricultural industry as feed or fertilizer, the steel production industry as slag conditioner, the construction industry as floor covering and for insulation, the manufacture of cellulose, paper, chemicals, pharmaceuticals, flame-proofing and sweeping materials, the environmental protection industry. Market Scenario: The consumption of Magnesium Oxide for refractory material is about 55 to 65 % and 15% in cement industry and rest for other uses. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non-ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known – most of them are for CCM. The main applications can be found in agriculture as feed or fertilizer, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame-proofing and sweeping materials as well as in environmental protection
Plant capacity: 3 Lakh MT/AnnumPlant & machinery: 6203 Lakhs
Working capital: -T.C.I: 10375 Lakhs
Return: 47.00%Break even: 75.00%
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Adiponitrile - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Adiponitrile is the organic compound with the formula (CH2)4(CN)2. This dinitrile, a viscous, colourless liquid, is an important precursor to the polymer nylon 66. It is the key molecule for nylon 66 production. In the original DuPont process it was produced from adipic acid, but this synthesis was uncompetitive. Adiponitrile (also called 1,4-dicyanobutane) is a clear to yellow liquid, melting point at 1-3oC. It is slightly soluble in water but soluble in alcohol and chloroform. It is derived from 1,4-Dicyanobutylene, which is yielded by dichlorobutylene with sodium cyanide. The main identified use of adiponitrile is as an intermediate for the production of hexamethylenediamine, used for the manufacture of Polyamide 6-6. Adiponitrile is used as intermediate for the synthesis of adipoguanamine, corrosion inhibitors, and rubber accelerators. APPLICATIONS: Adiponitrile (ADN) is a critical intermediate used to manufacture nylon 6,6. Adiponitrile (ADN) is used almost exclusively to make hexamethylene diamine (HMDA), which is used to make nylon 6,6 fibres and resins. ADIPONITRILE PURIFICATION: The principal use of adiponitrile is as an intermediate for the manufacture of hexamethylene diamine (1,6-diaminohexane) which is a co-monomer for the manufacture of Nylon 6,6. There are several different manufacturing processes for adiponitrile including direct addition of HCN to butadiene, electrodimerization of acrylonitrile, and amidation and dehydration of adipic acid. Impurities that are produced by these processes can be converted to cyanoketones or cyanoimines by contacting the adiponitrile product with a strong acid catalyst such as Amberlyst 15. These compounds are then removed by contact with a strong base anion exchange resin in the hydroxide form. Finally, residual ammonia or amine can be removed by contacting with a polishing bed of strong acid cation exchange resin. MARKET SCENARIO: World demand is estimated at 1.2 million metric tonne per year. Demand growth is about 1.5% per year, entirely accounted for by a 1.5% per year growth in nylon 6,6 engineering resin. There is some demand growth for nylon 6,6 fibre in Asia, mainly for tyre cord, but this is balanced by declining demand for textile filament in developed countries where textile industries are under siege from low-cost production in Asia, especially China. Nylon 6,6 has been losing market share to nylon 6 in recent years because it has been marketed as a premium product and is sold at higher price compared with nylon 6. Global capacity for hexamethylene diamine was about 1.62 million metroc tones per year and worldwide ADN capacity was about 1.46 million metric tonnes per year.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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ELECTROLYTIC MANGANESE DIOXIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

EMD is a complex composite of various crystals of manganese and oxygen that is produced through electro-winning. It is used primarily as the active constituent of alkaline batteries and increasingly as the feedstock for the cathodic material in lithium-ion batteries. The structure of EMD is highly disordered, but predominantly made up of the manganese dioxide crystal ramsdellite, depicted here, with the red balls signifying the oxygen atoms in the green manganese dioxide crystal lattice. Electrolytic manganese dioxide is a high purity product with molecular formula MnO2 that possesses the ‘recipe specific’ electrical characteristics desired by battery producers. Natural manganese dioxide (NMD) can be used in the Leclanche cells. But in alkaline, lithium and other batteries, synthetic managanese dioxide with higher purity is required. Electrolytic manganese dioxide (EMD) is used as a cathode mixture material for dry cell batteries, such as alkaline batteries, zinc-carbon batteries rechargeable alkaline batteries. Among the large variety of manganese dioxides, y-type managanese dioxide is extensively used, as y-variety compounds have high intercalation voltage. They have the ability to maintain high discharge rates, a good performance over a wide temperature range and have a long storage life. EMD is stable under normal temperature conditions. ELECTROLYTIC MAGNESIUM DIOXIDE NUCLEATION: Electrolytic manganese dioxide has been used worldwide in the manufacture of primary ZnMnO2 alkaline and Lechlanche type cells for decades. Their low cost and reliability impair their replacement by higher performance and secondary batteries. The performance of these batteries depends on the manufacture method of the manganese oxide due to the variation of the properties of the oxide with its crystallite size, density of lattice imperfections and extent of hydration. Sometimes the intercalation of lithium ions is carried out to improve performance characteristics of MnO2, for high energy density and high drain power application. Electrolytic manganese dioxide are doped with Bi, Pb and Ti ions is used for the manufacture of rechargeable alkaline manganese oxide cells. These ions are known to stabilize the MnO2 lattice towards dimensional changes that occur during charging and discharging cycles of the cells. The production of EMD is carried out through the electrolysis of hot MnSO4 and sulphuric acid solutions. Stainless steel or lead is the materials normally used as cathode, where hydrogen evolution takes place. Carbon, lead or titanium can be used as anode. Titanium anodes are preferred because the EMD is purer than that obtained with carbon and lead anodes. MARKET SCENARIO: As electric vehicles penetrate the auto market, EMD demand stands to benefit. The launch of electric cars and their expanding production is expected to increase demand for EMD for use in lithium-ion secondary batteries cathodes of the lithium manganese oxide and tertiary compound type. The highest potential growth segment for EMD is in large scale rechargeable batteries used in electric vehicles and electronics. At present, the rechargeable manganese battery segments account for less than 10% of total EMD demand. Alkaline batteries are a low growth end use, expected to track well below GDP growth rates over the forecast period. In small scale electronics, EMD use projected at historical growth rates of 4%. EMD is mostly used in alkaline and other small scale, consumer electronic batteries. World demand is estimated around 3,50,000 metric tonnes per annum in 2012 with growth rate in demand around 5%.
Plant capacity: Electrolytic Manganese Dioxide 5 MT Per DayPlant & machinery: 89 Lakhs
Working capital: -T.C.I: Cost of Project: 576 Lakhs
Return: 27.00%Break even: 57.00%
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Vinyl Formamide (VFA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Vinylformamide (VFA) is an important feedstock for water soluble, cationic polymers. VFA is used in the paper industry to increase the efficiency of the production process. Especially the VFA-based, polyvinylamine (PVAm) product line allows paper manufacturers to produce in more environmentally friendly manner and considerably lowering their costs. APPLICATIONS: VFA can be used as a building block to make larger monomers and other compounds. Polymers of VFA can be hydrolysed to form polymers with primary amines functionality. After polymerization and subsequent hydrolysis, N-Vinylformamide (VFA) introduces a primary amine into a polymer, which can be used for cationically charged polymers or crosslinking with e.g. epoxides. Vinylformamide (VFA) is an important feedstock for water soluble, cationic polymers. Paper chemicals such as Vinylformamide help to optimize the costs of the paper process and machine efficiency, through functional chemicals that give paper specific properties to performance chemicals that improve the appearance and performance of printed paper and board. Major applications are in dry and wet strength for paper manufacturing. Especially the VFA-based, polyvinylamine (PVAm) product line allows paper manufacturers to produce in more environmentally friendly manner and to considerably lower their costs. PNVF is known to have no toxicity, making it a promising candidate for biomedical applications. Under the form of Poly-N-vinylformamide or PNVF, vinylformamide derivative may be used for biomedical applications as a drag-reducing polymer. The synthesis and characterization of high molecular weight PNVF, significantly reduces resistance to turbulent flow in a pipe. The mechanical degradation PNVF is much slower than that of the most commonly used polyethylene oxide (PO). PROCESS TO PRODUCE N-VINYLFORMAMIDE COMPRISES THE FOLLOWING STEPS: Reacting acetaldehyde, formamide and the source of anhydride in the reaction vessel under pressure. Dissociating an ester formed by a reaction between the source of anhydride and hydroxyethyl formamide formed in the reaction vessel to synthesize N-vinylformamide and a compound comprising at least one diacid group. Another process to produce N-vinylformamide includes the steps of: reacting hydroxyethyl formamide with a reactant comprising at least one cyclic anhydride group to form an ester, and dissociating the ester via heat in a thin film evaporation to synthesize N-vinylformamide and a compound comprising at least one diacid group, the N-vinylformamide separating from the diacid during the thin film evaporation. The reactant including at least one cyclic anhydride group can, for example, be succinic anhydride, maleic anhydride, phthalic anhydride, (2-docecen-1-yl)succinic anhydride, exo-3,6-epoxy-1,2,3,6-tetrahydrophthalic anhydride or a polymer including at least one cyclic anhydride group.
Plant capacity: --Plant & machinery: -
Working capital: -T.C.I: -
Return: 1.00%Break even: 1.00%
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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