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Chemicals (Organic, Inorganic, Industrial) Projects

The chemical industry is a highly versatile segment in the overall industrial economy of India. It is one of the oldest domestic industries in India, contributing significantly to both the industrial and economic growth. Over the past ten years, there have been breath-taking changes in the chemical industry, especially in India.

The chemical industry has been linked with almost every other industrial activities starting from food processing to rubber, leather, and textile processing.  There is, in fact, hardly any segment where chemicals do not feature. 

The industry is broadly segmented into four major categories-Inorganic Chemicals, Organic Chemicals, petrochemicals based specialities, and agro oriented chemicals and a feasibility study of chemical industrial projects.

The chemical industry currently produces nearly 70,000 commercial products, ranging from cosmetics and toiletries, to plastics and pesticides.Indian chemical companies have prominence in the global market. Global chemical companies present in India have benefited from many opportunities as a result of favorable factors such as skilled workers, low manufacturing cost and strong domestic demand.

The Agro-oriented chemicals like guar gum, starch, citric acid, sorbitol, yeast and others, valued at over Rs 1450 billion, apart from contributing 14% of the industrial sector’s contribution to GDP, industrial chemicals have a 10% share in the overall exports of India. It is spread over some 2000 units, mostly in the small scale sector. Nonetheless, over a third of the market is controlled by top 10 players.

Petrochemicals, pharmaceuticals, synthetic fibres, fertilizers and pesticide, paints and dyestuffs constitute over 85% of the market. The remaining 15% comprises a wide range of chemical intermediate and industrial or speciality chemicals which have a market of over Rs 230 billion (including imports of about Rs 15 billion).

The chemical industry remains concentrated in the western region, with a near 48% share of investment. In the western region, Gujarat makes the largest contribution to the chemical industry’s production activity. The Indian market for petrochemicals will increase four times in the next ten years. It will witness a sustained double-digit growth rate in the coming years.

India’s speciality chemicals market represents around 24% of the total chemical industry Exports of speciality chemicals from India and are poised to grow from US$4 billion in 2007 to US$13 billion in 2013, representing a growth rate of 22%.The speciality chemicals industry in India is expected to grow at a growth rate of 15%, almost double the growth of the global speciality chemicals industry.

With India being an emerging economy with high growth rates and a strong domestic demand the chemical industry in India will be one of the most booming industries in the coming years.

How to determine Feasibility Study for Industrial Projects?

The feasibility study is the study of the market’s pivotal point to determine the viability of an industrial project. It explains industrial based projects, external influencers such as legal obligations, and required investment and expected returns. The study helps in the collection of information related to the industrial plan and economy in general to determine the probable performance of the project.

Here are the primary points in determining the feasibility of chemical plant projects.

1. Target Market Research

Project reports on the market are the key factors to consider before entering into any project. The project owners have to conduct a detailed survey about the target market to determine the potential profit he is likely to get from the project.

Also, market research helps in identifying the availability of raw material, perfect product design, and product prices through understanding consumer behaviors. On market research, the project owner tends to conduct surveys pertain the product, supply and demand, product price, competition, and market distribution.

2. Technical and Procedural details

A technical study regards defining industry concerns and economies of scale and the sources of technology. The study covers the target location of the project, machinery and other assets required to run the industry, waste treatment, sources of raw materials, and participation agreement, which is licensing, taxation and other legal contracts.

3. Costs and Financial Preparedness

It regards the collection of financial requirements, analysis, and estimation of investment and operation cost of a project.

Feasibility study for a chemical industrial project influences the creation of a business plan for a chemical company, which is vital in the implementation ofchemical business ideas.

Products used in Inorganic Chemicals Manufacturing Process

The chemicals produced in the Inorganic Chemicals Manufacturing Process are intermediate products that are used as inputs in industrial and manufacturing processes. They are those that are not carbon-based; that is, they are minerals that lack carbon atoms, unlike organic compounds.

The inorganic chemicals industry consists of two segments–basic inorganic chemicals such as potassium, nitrogen and phosphorus products, sulfates, alkalis, among others, and specialty chemicals such as catalysts, pigments, and fuels.

1. Basic Inorganic Chemicals

They are chemicals that manufacture inorganic products such as plastics and fertilizers such as potassium nitrates. They are produced in large quantities. The basic inorganic compound industry is characterized by its high degree of fragmentation across areas with a large volume of production.

They also have a high energy cost, low import tariffs, and infrastructural impediments, which significantly affects their competitiveness.

2. Specialty Inorganic Chemicals (SIC)

They are chemicals with diverse and complex production processes. They are manufactured through a combination of simple process steps such as chemical reaction processes, and equipment, which are modified to create the desired specialty product.

Specialty inorganic chemicals are characterized by the quality and purity of raw materials. The characteristics are the key factors influencing the environmental impacts of products produced as there are opportunities to reuse or recycle these products.

 

 

Reasons for buying our reports:

This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, market potential of the product and reasons for investing in the product

This report provides vital information on the product like its characteristics and segmentation

This report helps you market and place the product correctly by identifying the target customer group of the product 

This report helps you understand the viability of the project by disclosing details like machinery required, project costs and snapshot of other project financials

The report provides a glimpse of government regulations applicable on the industry

The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decisions.

 

Our Approach:

Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.

The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players

We use reliable sources of information and databases. And information from such sources is processed by us and included in the report


We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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Solid Carbon Dioxide (Dry Ice) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Dry ice is the name given to carbon dioxide when it is in a solid state. Carbon dioxide is found in the earths atmosphere; it is a gas that humans exhale and plants use for photosynthesis. Carbon dioxide turns from gas to an opaque white solid while under pressure and at low temperatures, turning solid at 9 °F (178.5 °C). Dry ice is manufactured primarily in two forms, either as a block of dry ice which weighs over 50 lb (22.7 kg) or in small pieces that vary in size from the size of a grain of rice to a larger pellet. Dry ice does not melt, instead it sublimates, meaning the solid turns directly into a gas (bypassing the liquid state) as the temperature rises and the solid begins to dissipate. This unusual feature results in a smoking effect, and dry ice appears to be steaming as it sublimates. Dry ice itself is not poisonous, but the surface of the solid is so cold that it should not be touched without gloves. Also, while the gas is stable and inert, it is heavier than air and can concentrate in low areas or enclosed spaces. Properties The density of dry ice ranges from 1.4 to 1.6 grams per cubic centimeter. While the physical properties of dry ice and carbon dioxide gas are significantly different, their chemical properties tend to be similar. Dry ice normally exists in that solid physical state at significantly lower temperatures, any chemical reactions that carbon dioxide may normally undergo in the gaseous state can be severely inhibited in the solid state. Physical Characteristics Formula CO2 Molecular Weight 44.01 Appearance Colorless, odorless gas; colorless liquid, or white opaque solid (dry ice) Density Gas 0.1234 lb./ft.3 at 32°F Melting Point -69.9°F, 75.1 PSIA Boiling Point -109.3 °F (Sublimes) ? Application • The most common use of dry ice is to preserve food, using non cyclic refrigeration. • It is frequently used to package items that need to remain cold or frozen, such as ice cream or biological samples, without the use of mechanical cooling. • Dry ice can be used to flash freeze food, laboratory biological ample, carbonate beverages, and make ice cream. • Dry ice can be used to arrest and prevent insect activity in closed containers of grains and grain products, as it displaces oxygen, but does not alter the taste or quality of such foods. For the same reason, it can prevent or retard food oils and fats from becoming rancid. • It is used in fog machines, at theaters, discothèques, haunted house attractions, and nightclubs for dramatic effects. Unlike most artificial fog machines, in which fog rises like smoke, fog from dry ice hovers above the ground. Dry ice is useful in theater productions that require dense fog effects. • It is occasionally used to freeze and remove warts. Dry ice has the advantage of having fewer problems with storage, since it can be generated from compressed carbon dioxide gas as needed. • Dry ice blasting is used for cleaning a rubber mold. Dry ice can be used for loosening asphalt floor tiles or car sound deadening making it easy to dry off as well as freezing water in valve less pipes to enable repair. • One of the largest mechanical uses of dry ice is blast cleaning. • In laboratories, slurry of dry ice in an organic solvent is a useful freezing mixture for cold chemical reactions and for condensing solvents in rotary evaporators. • The process of altering cloud precipitation can be done with the use of dry ice. • Dry ice has the advantage of being relatively cheap and completely non toxic. Its main drawback is the need to be delivered directly into the super cooled region of clouds being seeded. Market Scenario The dry ice industry as a whole has greatly changed during the past few years with reorganizations and mergers. In most scenarios, dry ice represents one of the largest consumable costs for companies such as medical device suppliers, pharmaceutical companies, laboratories, and others that use dry ice in their day to day cold chain operations. Demand for dry ice, which has traditionally been a seasonal item, has recently been shifting to being supplied by short distance transport by consumers cooperative society (co op) and courier services which are not affected by temperature or weather. This is considered to be part of the reason for the reduced rate of growth.
Plant capacity: 1440 MT/AnnumPlant & machinery: 198 Lakhs
Working capital: -T.C.I: Cost of project : 446 Lakhs
Return: 43.00%Break even: 52.00%
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Solid Carbon Dioxide (Dry Ice) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Profile Dry ice is the name given to carbon dioxide when it is in a solid state. Carbon dioxide is found in the earths atmosphere; it is a gas that humans exhale and plants use for photosynthesis. Carbon dioxide turns from gas to an opaque white solid while under pressure and at low temperatures, turning solid at 9 °F (178.5 °C). Dry ice is manufactured primarily in two forms, either as a block of dry ice which weighs over 50 lb (22.7 kg) or in small pieces that vary in size from the size of a grain of rice to a larger pellet. Dry ice does not melt, instead it sublimates, meaning the solid turns directly into a gas (bypassing the liquid state) as the temperature rises and the solid begins to dissipate. This unusual feature results in a smoking effect, and dry ice appears to be steaming as it sublimates. Dry ice itself is not poisonous, but the surface of the solid is so cold that it should not be touched without gloves. Also, while the gas is stable and inert, it is heavier than air and can concentrate in low areas or enclosed spaces. Properties The density of dry ice ranges from 1.4 to 1.6 grams per cubic centimeter. While the physical properties of dry ice and carbon dioxide gas are significantly different, their chemical properties tend to be similar. Dry ice normally exists in that solid physical state at significantly lower temperatures, any chemical reactions that carbon dioxide may normally undergo in the gaseous state can be severely inhibited in the solid state. Physical Characteristics Formula CO2 Molecular Weight 44.01 Appearance Colorless, odorless gas; colorless liquid, or white opaque solid (dry ice) Density Gas 0.1234 lb./ft.3 at 32°F Melting Point -69.9°F, 75.1 PSIA Boiling Point -109.3 °F (Sublimes) ? Application • The most common use of dry ice is to preserve food, using non cyclic refrigeration. • It is frequently used to package items that need to remain cold or frozen, such as ice cream or biological samples, without the use of mechanical cooling. • Dry ice can be used to flash freeze food, laboratory biological ample, carbonate beverages, and make ice cream. • Dry ice can be used to arrest and prevent insect activity in closed containers of grains and grain products, as it displaces oxygen, but does not alter the taste or quality of such foods. For the same reason, it can prevent or retard food oils and fats from becoming rancid. • It is used in fog machines, at theaters, discothèques, haunted house attractions, and nightclubs for dramatic effects. Unlike most artificial fog machines, in which fog rises like smoke, fog from dry ice hovers above the ground. Dry ice is useful in theater productions that require dense fog effects. • It is occasionally used to freeze and remove warts. Dry ice has the advantage of having fewer problems with storage, since it can be generated from compressed carbon dioxide gas as needed. • Dry ice blasting is used for cleaning a rubber mold. Dry ice can be used for loosening asphalt floor tiles or car sound deadening making it easy to dry off as well as freezing water in valve less pipes to enable repair. • One of the largest mechanical uses of dry ice is blast cleaning. • In laboratories, slurry of dry ice in an organic solvent is a useful freezing mixture for cold chemical reactions and for condensing solvents in rotary evaporators. • The process of altering cloud precipitation can be done with the use of dry ice. • Dry ice has the advantage of being relatively cheap and completely non toxic. Its main drawback is the need to be delivered directly into the super cooled region of clouds being seeded. Market Scenario The dry ice industry as a whole has greatly changed during the past few years with reorganizations and mergers. In most scenarios, dry ice represents one of the largest consumable costs for companies such as medical device suppliers, pharmaceutical companies, laboratories, and others that use dry ice in their day to day cold chain operations. Demand for dry ice, which has traditionally been a seasonal item, has recently been shifting to being supplied by short distance transport by consumers cooperative society (co op) and courier services which are not affected by temperature or weather. This is considered to be part of the reason for the reduced rate of growth.
Plant capacity: 1440 MT/AnnumPlant & machinery: 198 Lakhs
Working capital: -T.C.I: Cost of project : 446 Lakhs
Return: 43.00%Break even: 52.00%
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AMMONIUM CHLORIDE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Product Profile Ammonium chloride, an inorganic compound with the formula NH4Cl, is a white crystalline salt, highly soluble in water. Solutions of ammonium chloride are mildly acidic. Sal ammoniac is a name of the natural, mineralogical form of ammonium chloride. The mineral is especially common on burning coal dumps (formed by condensation of coal-derived gases), but also on some volcanoes and liquorice. It is the product from the reaction of hydrochloric acid and ammonia. Product characteristics Chemical Formula : NH4Cl Appearance : White, granular powder Density : 1.520 Solubility : Soluble in water, Soluble in methanol, ethanol Almost insoluble in acetone, ether, ethyl acetate Applications The main application of ammonium chloride is as a nitrogen source in fertilizers, e.g. chloroammonium phosphate. Ammonium chloride is used as a systemic acidifying agent in treatment of severe metabolic alkalosis. Ammonium chloride is used as a flux in preparing metals to be tin coated, galvanized or soldered. Ammonium chloride is used in a ~5% aqueous solution to work on oil wells with clay swelling problems. It is also used as electrolyte in zinc–carbon batteries. Ammonium chloride is used in the textile and leather industry in dyeing, tanning, textile printing and to luster cotton. Ammonium chloride is used in the textile and leather industry in dyeing, tanning, textile printing and to luster cotton. ? Market scenario Ammonium chloride is produced by the companies in multi product facility where other products are also made. Indian production of ammonium chloride is 7600 metric tonnes per annum. The demand for ammonium chloride would be largely driven by the performance and growth of industries such as dry cell battery as well as that of steel galvanizing/ zinc refining. Overall AAGR in demand for ammonium chloride through 2017 is estimated to be 6% per annum. Indian demand for ammonium chloride for above sectors is around 30000 tonnes per annum. Demand for ammonium chloride take place in the following sectors: dry cell batteries, refining of zinc, galvanized steel, pharmaceuticals, miscellaneous including laboratory reagent, fluorescent pigments etc. In industrial application sector demand Ammonium chloride is growing rapidly.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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ANILINE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Product Profile Aniline is an organic base used to make dyes, drugs, explosives, plastics, and photographic and rubber chemicals. Aniline is an organic compound with the formula C6H5NH2. Consisting of a phenyl group attached to an amino group, aniline is the prototypical aromatic amine. Being a precursor to many industrial chemicals, its main use is in the manufacture of precursors to polyurethane. Like most volatile amines, it possesses the somewhat unpleasant odour of rotten fish. Aniline is colorless, but it slowly oxidizes and resinifies in air, giving a red-brown tint to aged samples. Product characteristics Aniline when freshly prepared is a colourless oily liquid (b.p. 184°C). It has a characteristic unpleasant odour and is not poisonous in nature. It is soluble in alcohol, ether and benzene. Its colour changes to dark brown on standing. ? Appearance : Colourless to pale yellow liquid Molecular Weight : 93.12 Boiling Point : 184 - 186 oC Melting Point : -6.3 oC (solidifies) Applications The downstream products of aniline are largely used in the pharmaceutical, dyestuff and rubber sectors. Aniline is of importance in the dye industry, being used as the starting substance in the manufacture of many dyes and as an intermediate in the manufacture of many other dyes. Aniline is used predominantely in the production of sulpha drugs. Sulfonation of aniline yields sulfanilic acid which is the parent compound of the sulpha drugs. In the polymer industry, aniline is primarily used for the manufacture of isocyanates to make polyurethanes. Optical whitener can be used in cotton (including hosiery) viscose rayon, linen, detergent, and paper to obtain excellent whitening and brightening effect at low cost. Aniline is used in the manufacture of antioxidants, anti degradants and vulcanization accelerators Market scenario Indian demand is estimated to be 65000 metric tons per annum. The steady increase in demand for aniline in the country calls for capacity creation from time to time in tune with the expanding demand for the product in the country. Global aniline consumption is expected to reach 6.2 million tons by 2015, according to a report by Global Industry Analysts (GIA). Growth will be driven by the increasing demand in methylene diphenyl diisocyanate. Estimated growth rate in demand through 2015 will be 4% per annum. The demand for aniline for the production of various downstream products would continue to grow.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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GLYCIDYL METHACRYLATE (GMA) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Product Profile: Glycidyl methacrylate (GMA) is an ester of methacrylic acid and a common monomer used in the creation of epoxy resins. While typical home epoxies contain diglycidyl ether of bisphenol A (DGEBA), glycidyl methacrylate is instead used to provide epoxy functionalization to polyolefins and other acrylate resins. Glycidyl methacrylate (GMA) monomer has dual functionality, containing both methacrylic and epoxy groups. The dual functionality of GMA also brings together the desirable properties of both methacrylics and epoxies. Product characteristics Appearance : Clear Colourless liquid Density : 1.068g/l ( at 25 deg.C) Flash point : 85 deg.C Solubility : Partly soluble in water Applications Glycidyl methacrylate monomers are used for developing cross-linkable pressure sensitive adhesives. Glycidyl methacrylate is a high purity dual functionality monomer ideally suited for coating and resin applications. It is also used for the production of epoxy functional methacrylic resins with predetermined glass transition temperatures, grafting to functionalize olefin copolymers and production of multifunctional (meth) acrylates. Glycidyl methacrylate is used to manufacture: • High performance automotive coatings for automotive applications • Coatings • Industrial and protective coatings • Appliance and hardware finishes • Adhesives • Electrical laminates • Multifunctional acrylates • Hydrogenated Liquid Epoxy Resin (LER) substitutes • Plastic modifiers (PVC, PET, engineering thermoplastics, rubber) Manufacturing Process: Glycidyl methacrylate is produced by the reaction of an alkali metal salt of methacrylic acid with epichlorohydrin in the presence of a quaternary ammonium salt and a polymerization inhibitor in a reaction system where the water content is adjusted to 500 to 2000 ppm. Glycidyl methacrylate is purified by the method of the present invention, wherein the reaction mixture obtained by the above method is washed with a dilute aqueous solution of sodium hydroxide and heated under a reduced pressure to remove unchanged epichlorohydrin by distillation, after which steam is blown into the reaction system under the conditions of reduced pressure and heating to distill away the remaining epichlorohydrin together with glycidyl methacrylate as the first distillate fraction, followed by ceasing the steam blow and carrying out distillation under the conditions of reduced pressure and heating to obtain glycidyl methacrylate as the main distillate fraction.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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HYDROQUINONE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Product Profile Hydroquinone, also benzene-1,4-diol or quinol, is an aromatic organic compound that is a type of phenol, having the chemical formula C6H4(OH)2. There are a variety of other uses associated with its reducing power. As a polymerization inhibitor, hydroquinone prevents polymerization of acrylic acid, methyl methacrylate, cyanoacrylate, and other monomers that are susceptible to radical-initiated polymerization. This application exploits the antioxidant properties of hydroquinone Applications Hydroquinone has a variety of uses principally associated with its action as a reducing agent which is soluble in water. • It is a major component in most photographic developers for film and paper where, with the compound Metol, it reduces silver halides to elemental silver. • Hydroquinone, is used mainly as a polymerization inhibitor, as an antioxidant ingredient for rubbers, and as a pigment. • Hydroquinone is used as a developing agent in black and white photography, lithography, and x-ray films. • About 0.05% of the hydroquinone manufactured is used in skin lightening creams. • Hydroquinone is also used as a coupler in oxidative hair dyes Production Process Hydroquinone is produced industrially by three routes, two of which are dominant. Similar to the cumene process in reaction mechanism, the most widely used route involves the dialkylation of benzene with propene to give 1,4-diisopropylbenzene. This compound reacts with air to afford the bis(hydroperoxide), which is structurally similar to cumene hydroperoxide and rearranges to give acetone and hydroquininone in acid. A second route involves hydroxylation of phenol. The conversion uses hydrogen peroxide and affords a mixture of hydroquinone and catechol: C6H5OH + H2O2 ? C6H4(OH)2 + H2O The third method, practiced only in China, is the oxidation of aniline by manganese dioxide followed by reduction of the resulting 1,4-benzoquinone. The process is conducted batchwise and generates a substantial waste stream. Market scenario The global demand for hydroquinone is driven by high, sustained growth of certain markets such as superabsorbent polymers, paint, construction, automotive or electronics. The market was extremely tight during 2010–2011; additional capacity scheduled for commissioning in 2012 will alleviate the market tightness temporarily during 2012–2014. However, the hydroquinone market is expected to become tight again in 2014–2016, unless new capacity would be announced Hydroquinone is sold by manufacturers as a dry, crystalline solid packaged in plastic film lined sacks or drums.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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MONO ETHYLENE GLYCOL - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Product Profile Mono ethylene glycol is a colorless, odorless, and slightly viscous liquid, more hygroscopic than glycerol and miscible with water in all proportions. This grade is used as an intermediate for the manufacture of polyester resins and fibers. Ethylene glycol (monoethylene glycol) in its pure form, it is an odorless, colorless, syrupy liquid with a sweet taste. Product characteristics Appearance: Clear colorless liquid Chemical Formulae: C2H6O2 Purity: 99.8% min Molecular weight: 62.07 Applications Monoethylene Glycol (MEG) can be used for applications that require chemical intermediates for resins, solvent couplers, freezing point depression, solvents, humectants and chemical intermediates. These applications are vital to the manufacture of a wide range of products, including resins; deicing fluids; heat transfer fluids; automotive antifreeze and coolants; water-based adhesives, latex paints and asphalt emulsions; electrolytic capacitors; textile fibers; paper and leather. Ethylene Glycol is the most common antifreeze fluid for standard heating and cooling applications. Ethylene glycol is also used in the manufacture of some vaccines, but it is not itself present in these injections. It is used as a minor (1–2%) ingredient in shoe polish and also in some inks and dye. Production of Ethylene Glycol Ethylene glycol is produced from ethylene, via the intermediate ethylene oxide Ethylene oxide reacts with water to produce ethylene glycol according to the chemical equation C2H4O + H2O ? HOCH2CH2OH This reaction can be catalyzed by either acids or bases, or can occur at neutral pH under elevated temperatures. The highest yields of ethylene glycol occur at acidic or neutral pH with a large excess of water. Under these conditions, ethylene glycol yields of 90% can be achieved. The major byproducts are the ethylene glycol oligomers diethylene glycol, triethylene glycol, and tetraethylene glycol. Market scenario The demand for mono ethylene glycol is largely driven by the polyester products like polyester staple fibre, polyester fibre yarn, polyethylene terephthalate and polyester chips. The growth oriented application sector is polyester resins, which in turn is used in coating, ink and PU systems. Small quantity is used in the production of explosives (low freezing dynamite). AAGR in demand for monoethylene glycol through 2017 is 7%. Indian demand of monoethylene glycol is estimated to be 1.05 million metric tonnes. Global demand for mono ethylene glycol increased 12.1% in 2010 to about 19.5 million metric tonne and it is forecast to grow about 5.4% per year through 2015.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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POLYLACTIC ACID - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Layout

Product Profile Poly (lactic acid) or polylactide (PLA) is thermoplastic aliphatic polyester derived from renewable resources, such as corn starch (in the United States), tapioca products (roots, chips or starch mostly in Asia) or sugarcanes (in the rest of world). It can biodegrade under certain conditions, such as the presence of oxygen, and is difficult to recycle. PLA is considered both as biodegradable (e.g. adapted for short-term packaging) and as biocompatible in contact with living tissues (e.g. for biomedical applications such as implants, sutures, drug encapsulation, etc.). Product characteristics PLA has reasonably good optical, physical, mechanical, and barrier properties compared to existing petroleum­based polymers. The permeability coefficients of CO2, O2, N2 and H2O for PLA are lower than for polystyrene (PS), but higher than poly(ethylene terephthalate) (PET), The barrier properties of PLA against organic permeants such as ethylacetate and d­limonene, are comparable to PET. Un-oriented PLA is quite brittle, but possesses good strength and stiffness, oriented PLA provides better performance than oriented PS, but comparable to PET compared to high density polyethylene (HDPE), polypropylene (PP) and PS. Tensile and flexural moduli of PLA are higher. Applications PLA is currently used in a number of biomedical applications, such as sutures, stents, dialysis media and drug delivery devices. The total degradation time of PLA is a few years. It is also being evaluated as a material for tissue engineering. PLA is a sustainable alternative to petrochemical-derived products, since the lactides from which it is ultimately produced can be derived from the fermentation of agricultural by-products such as corn starch or other carbohydrate-rich substances like maize, sugar or wheat. Being biodegradable, PLA can be employed in the preparation of bioplastic and is useful for production of the Loose-fill packaging, drinking cups, salad cups, overwrap compost bags, food packaging, food trays, lunch boxes, packaging for instant foods, trash bags, plastic bags for shopping, lamination films and blister packages. Market scenario Due to increasing awareness for the usage of recyclable packaging and the entry of multinational retail enterprises, the demand would grow for PLA based plastics in India. Global lactic acid & polylactic acid (PLA) market is growing at a CAGR of 18.7% and is expected to reach US$3831.3 mln by 2016. The global Poly Lactic Acid market was estimated to be worth US$1194 mln in 2010. Packaging is the largest application market for PLA, accounting for 60% of the overall market in 2010. Europe and North America are the biggest markets for PLA; whereas Asia-Pacific is one of the fastest growing markets. Present global installed capacity is 148,200 metric tonnes per annum.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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PRECIPITATED SILICA - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Product Profile Precipitated silica is silica produced by precipitation. Precipitated Silica is a versatile inorganic chemical which is used for reinforcement of rubbers and plastics, thickening and thixotropy of coating and paints, printing inks and cosmetics, antiblocking of plastic foils, free running and free flow of sticky solid and liquid substances, carrier for pesticides, insecticides, high temperature insulation, stabilizing of beer and silicon rubber. It imparts good finish, strength and balances at the required physico- chemical properties of the products. Product characteristics Appearance : White free flowing powder or lumps Water absorption value: 250% minimum Oil absorption value : 225% min. Moisture at 1100 C : 5-7 % Silica content SiO2: 88-90% Applications Precipitated silica is useful to enhance bond strength and as a reinforcing and thickening agent. Silica provides thixotropy, reinforcement and promotes adhesion as well as serves as extenders; therefore it raises quality and lowers cost. Silica prevents resin separation and the settling of pigments and heavy fillers. Precipitated silica has industrial applications in rubberized foot wear, paint, dyes, printing ink, and plastic products. Precipitated Silica is used to improve the tear strength due to its small particle size and complex aggregate structure. Precipitated Silica is used to improve pigment dispersion and acts as a parting agent and as absorbent to improve the flow and imparts a dry feel to the compound. Precipitated Silica is used in Railway Pads because it provides increased abrasion resistance and strength. In industrial rubber, precipitated silica confers superior strength and durability on industrial Rubber Belts and Rubber Hoses together with improved heat resistance and tear strength. Production Process The production of precipitated silica starts with the reaction of an alkaline silicate solution with a mineral acid. Sulfuric acid and sodium silicate solutions are added simultaneously with agitation to water. Precipitation is carried out under alkaline conditions. The choice of agitation, duration of precipitation, the addition rate of reactants, their temperature and concentration, and pH can vary the properties of the silica. The formation of a gel stage is avoided by stirring at elevated temperatures. The resulting white precipitate is filtered, washed and dried in the manufacturing process. Na2(SiO2)3.3(aq) + H2SO4(aq) ? 3.3 SiO2(s) + Na2SO4(aq) Market scenario The present demand for precipitated silica is estimated at 166.83 tonnes per annum. The demand is expected to reach at 402.03 tonnes by the year 2020. Precipitated silica is manufactured in India both in medium and small scale sector. Indian production is around 70,000 tonnes per annum.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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1,6-HEXANEDIOL (HDO) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Product Profile: 1,6 Hexanediol HDO is a valuable intermediate product for the chemical industry. 1,6-Hexanediol is a linear diol and it contains two primary hydroxyl groups which are terminally located. This configuration results in a rapid and simultaneous reaction in the formation of numerous di substituted products 1,6 Hexanediol is used in the production of polyesters for polyurethane elastomers, coatings, adhesives and polymeric plasticizer. Product characteristics Chemical Name: 1,6-hexanediol CAS Number: 629-11-8 Formula: HOCH2(CH2)4CH2OH Alternate name: 1,6-Hexamethylene Glycol, 1,6-Dihydroxyhexane Appearance: White, waxy hygroscopic solid Appearance: White solid Assay: 99.5%min Flash point: 137 Acid value: 0.1max mgKOH/g Melt Point: 41-42 Applications: It finds applications in a variety of polymeric systems and is also used in the synthesis of specialty chemicals. 1,6-Hexanediol is used in the production of polyesters for polyurethane elastomers, coatings, adhesives and polymeric plasticizers. In these end use areas, it contributes significantly to many high performance characteristics such as hydrolytic stability, high flexibility, good adhesion and surface hardness. The most important fields of application for HDO 1,6-Hexanediol are the manufacture of: Polyurethanes, Polyester Coatings, Acrylics, Adhesives etc. Global Scenario The properties of 1,6-hexanediol make it suitable for use in producing high quality and high performance polyesters, polyurethane resins and adhesive. Demand for 1,6-hexanediol has grown in recent years for use in ultraviolet (UV) curable coating materials that are notable for their low environmental impact. Global demand for 1,6-hexanediol has been growing by around 5% annually, with market in China and other Asian countries recording high rates of growth exceeding 10% annually.
Plant capacity: -Plant & machinery: -
Working capital: -T.C.I: -
Return: 0.01%Break even: N/A
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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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