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Chemicals, Biotechnology, Enzymes, Bio Fertilizer, Vermiculture, Vermicompost Chemical & Allied Industries and Alcohol Projects

 

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Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

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ALKYD RESIN - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Resin is a natural or synthetic compound which begins in a highly viscous state and hardens with treatment typically; resin is soluble in alcohol, but not in composition and potential uses. There are numerous applications for resin, ranging from art to polymer production, and many consumers interact with product, which contain resin on daily basis. Humans have been using natural resins for thousand of years. Pine pitch has been used to seal boats, mummies, food containers and an assortment of other things. It has also been used as component in varnish, lacquer, inks, perfumes jewellery and many other objects. With human technological advances came the realization that resins could be formulated into polymers and discovery of synthetic resins followed shortly after. For most part, polymers made with resins are actually made with synthetic resin which is cheaper and easier to refine. Synthetic resin is much more stable, predictable and uniform than natural resin as well, since it is made under controlled condition without the possibility of the introduction of impurities. These resins are made by combining chemicals in a laboratory to stimulate the reaction which results in formulation of a resinous compound. The resin can be used in production of plastic, paints and many of the some substances that natural resin is used in. The demand of alkyd resin is increasing rapidly, so there is wide scope for new entrepreneurs.
Plant capacity: 5 MT/dayPlant & machinery: 157 Lakhs
Working capital: -T.C.I: 776 Lakhs
Return: 46.00%Break even: 44.00%
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Precipitated Silica from Rice Husk - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Plant Layout

Rice husk is an agricultural residue easily available in rice producing countries. India is a major rice producing country, and the husk generated during milling is mostly used as a fuel in the boiler for processing paddy, producing energy through direct combustions or by gasification. The rice husk contains about 75% organic volatile matter & balance of 25% is converted into ash during the firing process is known as rice husk ash (RHA). Precipitated silica (also called particulated silica) is composed of aggregates of ultimate linked in massive gel network during the preparation process. The ash produced after the husk has been burned is high in silica. R.H.A. can be used in variety of application like “Green concrete, insulator, insecticides and bio fertilizer etc. Precipitated silica is used as filler for paper and rubber as a carrier and diluents for agricultural chemicals, as an ant caking agent, to control viscosity thickness and as a cleansing agent in tooth paste and in cosmetics. The distinguish feature of the growth of precipitated silica industry in India is that it has classifiably flourished in small scale sector. Readily available raw materials, low capital investment high rate of return offer a distinct advantage to new entrepreneurs to venture into this project.
Plant capacity: 600 Ton/AnnumPlant & machinery: 53 Lakhs
Working capital: -T.C.I: Cost of Project : 276 Lakhs
Return: 42.00%Break even: 37.00%
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Zinc Sulphate - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Zinc sulfate (ZnSO4) is a colorless crystalline, water-soluble chemical compound. The hydrated form, ZnSO4•7H2O, the mineral goslarite, was historically known as "white vitriol" and can be prepared by reacting zinc with aqueous sulfuric acid. It may also be prepared by adding solid zinc to a copper(II) sulfate solution. It is used to supply zinc in animal feeds, fertilizers, and agricultural sprays. ZnSO4•7H2O is used in making lithophone, in coagulation baths for rayon, in electrolytes for zinc plating, as a mordant in dyeing, as a preservative for skins and leather and in medicine as an astringent and emetic. The second largest use is in agricultural and animal nutrition. To correct zinc deficiency in soil it is applied to the soil alone or in fertilizer or incorporated pesticides sprays. In animal nutrition it is used as a trace element in feeds. Pure zinc sulphate solution is required for many purposes particularly for the preparation of lithopone, phosphorous and for the extraction zinc by electrolytic refining. At present there are the large number of manufacturers engaged in the production of zinc sulphate in the country consider amount of zinc sulphate required for various industrial applications is of high purity and analytical in recent times. The major players in Indian market are D C M Shriram Consolidated Ltd., D D Agro Inds. Ltd., Gujarat State Fertilizers & Chemicals Ltd., Haryana Land Reclamation & Devp. Corpn. Ltd., Hydromet (India) Ltd., Vantech Industry Ltd. With the recent revolution in modern agricultural cultivation the use of technical grade, zinc sulphate is bound to increase tremendously in the near future. So, there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 25 MT/dayPlant & machinery: 88 Lakhs
Working capital: -T.C.I: Cost of Project : 611 Lakhs
Return: 49.00%Break even: 37.00%
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Hydrogen Peroxide

Hydrogen peroxide (H2O2) is a very pale blue liquid, slightly more viscous than water, which appears colorless in dilute solution. It is a weak acid, has strong oxidizing properties, and is a powerful bleaching agent. It is used as a disinfectant, antiseptic, oxidizer, and in rocketry as a propellant. The oxidizing capacity of hydrogen peroxide is so strong that it is considered a highly reactive oxygen species. Hydrogen Peroxide is an organic and inorganic chemical processing as well as semi conductor, application bleach for textile, pulp and a treatment for municipal and industrial waste. About 50% of the world's production of hydrogen peroxide in 1994 was used for pulp- and paper-bleaching. Other bleaching applications are becoming more important as hydrogen peroxide is seen as an environmentally benign alternative to chlorine-based bleaches. It is highly corrosive to metal. Other major industrial applications for hydrogen peroxide include the manufacture of sodium percarbonate and sodium perborate, used as mild bleaches in laundry detergents. It is used in the production of certain organic peroxides such as dibenzoyl peroxide, used in polymerisations and other chemical processes. Hydrogen peroxide is also used in the production of epoxides such as propylene oxide. In the PCB manufacturing process, hydrogen peroxide mixed with sulfuric acid was used as the microetch chemical for copper surface roughening preparation. A combination of a powdered precious metal-based catalyst, hydrogen peroxide, methanol and water can produce superheated steam in one to two seconds, releasing only CO2 and high temperature steam for a variety of purposes. There has been increased use of vaporized hydrogen peroxide in the validation and bio-decontamination of half suit and glove port isolators in pharmaceutical production. Nuclear Pressurized Water Reactors (PWRs) use hydrogen peroxide during the plant shutdown to force the oxidation and dissolution of activated corrosion products deposited on the fuel. The corrosion products are then removed with the cleanup systems before the reactor is disassembled. Hydrogen Peroxide is also used in the Oil and Gas exploration industry to oxidise rock matrix in preparation for micro-fossil analysis. The major players in Indian market are Asian Peroxide Ltd., Gujarat Alkalies & Chemicals Ltd., National Peroxide Ltd., Omni Dye-Chem Exports Ltd., Shubham Chemicals & Solvents Ltd., Swastic Corporation Ltd.
Plant capacity: 1440 MT/YearPlant & machinery: 174 Lakhs
Working capital: -T.C.I: Cost of Project : 287 Lakhs
Return: 43.00%Break even: 53.00%
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Magnesium Oxide (Specially Light Grade) from Dolomite - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Production Schedule

Magnesium oxide, or magnesia is a white solid mineral that occurs naturally as periclase and is a source of magnesium. It has empirical formula of Mgo. It is formed by an ionic bond between one magnesium and one oxygen atom. Magnesium oxide is easily made by burning magnesium ribbon which oxidizes in bright white light, resulting in a powder. It is hygroscopic in nature and care must be taken to protect it from moisture. The mineral known as dolomite is found as beds of rock also known as dolomite and as areas of mineral dolomite in lime stone. The magnesium oxide is used in grinding wheel, in medicine, for making cement in dry process plants; specifically Portland cement, as an insulator in industrial cables, as a basic refractory material for crucibles, in construction materials used for fireproofing, in feeding animals and there are special grades available, in leather processing. Magnesium oxide has good demand, so there is bright scope for new entrepreneurs to venture into this project.
Plant capacity: 48 MT/DayPlant & machinery: Rs. 2700 Lakhs
Working capital: -T.C.I: Rs. 6650 Lakhs
Return: 45.00%Break even: 34.00%
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Nitrocellulose Lacquer (NC Lacquer) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Nitrocellulose is the principal derivative. The selection of the right grade is obviously the determining factor in successful production. It is essential to decide upon a detailed specification to suit the type of article to be manufactured as the requirement for different type of product vary considerably, more especially as regard viscosity. Nitrocellulose is used as base coat and top coat on wooden furniture and articles for high gloss washabilty and amenability to spray painting. It is used in painting industry, adhesive, coating, artificial jewellery etc. The overall market for wood finish or film coating has been growing along with demand for environmentally preferable wood finishes. The demand for finishes for wood furniture, floor, and fixture has increased from 92 million gallon to 120 million gallon over the last 5 years. In coming years the demand of nitrocellulose lacquer will increase, so there will be wide scope for new entrepreneurs to venture into this project.
Plant capacity: 1000 Ltrs/DayPlant & machinery: 16 Lakhs
Working capital: -T.C.I: 136 Lakhs
Return: 46.00%Break even: 37.00%
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CALCINED ALUMINA POWDER - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Alumina is the most widely used oxide ceramic material. Its applications are widespread, and include spark plugs, tap washers, pump seals, electronic substrates, grinding media, abrasion resistant tiles, cutting tools, bioceramics, laboratory wares and wear parts of textile and paper industries. Calcined alumina is produced from bauxite via the buyer process. The resulting material has very low levels of impurities. Calcined aluminas are stable to very high temperatures. Due to wide end uses, it is found that there is good demand of calcined alumina. Entrepreneurs can well venture in to this field.
Plant capacity: 3600 MT/AnnumPlant & machinery: 109 Lakhs
Working capital: -T.C.I: Cost of Project : 251 Lakhs
Return: 42.00%Break even: 63.00%
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SODIUM PETROLEUM SULFONATE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A sulfonate is a salt or ester of a sulfonic acid. It contains the functional group R-SO2O. Anions with the general formula RSO2O are called Sulfonate. They are the conjugate bases of sulfonic acids with formula RSO2OH. As sulfonic acids tend to be strong acids, the corresponding sulfonates are weak bases. Due to the stability of sulfonate anions, the cations of sulfonate salts such as scandium triflate have application as lewis acids. Sulfonic acid, organic compound containing the functional group RSO2OH, which consists of a sulfur atoms, S, bonded to a carbon atom, that may be part of a large aliphatic or aromatic hydrocarbon R, and also bonded to three oxygen atoms, O, one of which has a hydrogen atom, H, attached to it. The hydrogen atoms makes the compound acidic, much as the hydrogen of a carboxylic acid makes it acidic. However, while carboxylic acids are week, sulfonic acids are considered strong acids. The most important use of sulfonic acids salts is in the detergent industry. Sodium Salts of long-chain aliphatic or aromatic sulfonic acids are used as detergents. Unlike ordinary soaps, which contain Carboxylic acid salts, soaps containing sulfonates do not form a scum in hard water because the calcium and magnesium ions present in the hard water do not form a scum in hard water because the calcium and magnesium ions present in the hard water do not form insoluble precipitates with sulfonates as they do with carboxylates. Some sulfonate acid derivatives, e.g. the sulfa drugs, are important as antibiotics. Sodium petroleum sulfonate enjoy a good market in India and will continue to do so in the coming years. There is maximum use of sodium petroleum sulfonate in the Chemical Industry. Due to increase the use of sodium petroleum sulfonate, it can be concluded that the demand will also increase in coming years. So, there lies a great scope for further expansion in near future. Few Indian Major Players are as under: Ganesh Benzoplast Ltd. Savita Oil Technologies Ltd. Shayona Petrochem Ltd.
Plant capacity: 900 MT/AnnumPlant & machinery: 122 Lakhs
Working capital: -T.C.I: Cost of Project : 307 Lakhs
Return: 41.00%Break even: 55.00%
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METHYL METHACRYLATE (MONOMER) FROM ACRYLIC SCRAP - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Methyl methacrylate, is known for its excellent transparency and weather ability, as well as its easy recyclability. The acrylic has attracted a great deal of attention for environmental considerations. Methyl methacrylate is key monomer for acrylic resins, coating materials, and polymers that meet the fast rising demand for light guide panels in LCD assemblies. It is produced by direct oxidative esterification, which is a revolutionary process technology. The persistence of methyl methacrylate in the atmosphere is short, and the chemical is not considered to contribute directly to depletion of the ozone layer. Methyl methacrylate is not expected to bioconcentrate in the environment, and inhalation from air is likely the primary route of human exposure. The disposal of waste plastics has become a major worldwide environmental problem. The multi-million tons of post-consumer plastic waste which are generated annually were previously dumped in land fill sites, a non-sustainable and environmentally questionable options. Methyl methacrylate is used in the manufacture of resins and plastics. It is used in the manufacture of methacrylate resins and plastics, textile auxiliaries and sizing materials. & it is also used in the impregnation of concrete to make it water repellent, and also has used in the fields of medicine and dentistry to make prosthetic devices and as a ceramic filler or cement. A growth sector has been electronic applications for PMMA where it is used in flat screen televisions and liquid crystal displays. Demand in this application has seen strong growth up to 2008 but, was expected to decline for the first time in 2009 as consumers put off purchases of flat screen TVs and Computer monitors. This industry is expanding rapidly, so, there is a good scope to enter in this field.
Plant capacity: 300000 Ltrs./AnnumPlant & machinery: 72 Lakhs
Working capital: -T.C.I: 195 Lakhs
Return: 40.00%Break even: 48.00%
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ZINC SULPHATE 21% (Agriculture Grade) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

ZnSo4 is very water soluble, clear, crystalline compound prepared by heating Zinc Sulphate are in air & dissolving out & recrystallizing the sulphate. Zinc Sulphate is an inorganic salt composed by the elements zinc, sulphur and oxygen. It has 7 moles of water molecule in the crystals during crystallisation. It is largely used as micro elements in the agricultural field as supplied trace minerals as zinc. It is used an essential micro elements. It is basically prepared from zinc ash and sulfuric acid reaction. Zinc ash generally content 40-45% zinc. From this pure 100% zinc sulphate may be prepared. But 21% concentrated zinc sulphate is required for agricultural purpose. It is economic for farmers. It can be long time store at room temperature. Zinc sulphate can be used for precipitating bath for viscous manufacture. It is used in medicines as an emetic astringent or disinfectant, it can be used for water treatment, and it can be used as wood preservatives, additives for paper bleaching and flocculent. At present there are number of manufacturers engaged in the manufacture of zinc sulphate in the country. Considerable amount of zinc sulphate required for various industrial applications is of high purity & analytical regent grades. With the recent revolution in modern agricultural cultivation the use of technical grade zinc sulphate is bound to increase tremendously in the near future. Zinc sulphate is used as a micro nutrient, which increase the fertility of the land. India is agriculture base country. So, demand of fertilizers is increasing rapidly. Zinc sulphate is one of the most important fertilizers. So, there is good scope for new entrants in this project. Few Indian Major Players are as under: D C M Shriram Consolidated Ltd. D D Agro Inds. Ltd. Gujarat State Fertilizers & Chemicals Ltd. Haryana Land Reclamation & Devp. Corpn. Ltd. Hydromet (India) Ltd. Vantech Industry Ltd.
Plant capacity: 10 MT/DayPlant & machinery: 62 Lakhs
Working capital: -T.C.I: 284 Lakhs
Return: 40.00%Break even: 52.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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