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Abrasive, Asbestos, Cement, Refractory Based Projects

The sector encompassing products like abrasives, alternatives to asbestos, cement, and refractories is pivotal to the industrial and construction landscapes, serving as a foundational element across a myriad of manufacturing and building activities. This segment is key in driving the growth of infrastructure, automotive, aerospace, among other sectors, by supplying crucial materials and products for their functioning.

Sector Insights

Abrasives are utilized in grinding, polishing, and machining tasks across various sectors. They play a significant role in shaping, finishing, and cleaning surfaces and materials, thereby enhancing the quality and efficiency of manufacturing endeavors.

Asbestos, once favored for its fire-resistant qualities in construction materials, friction products, and insulation, has seen a decrease in usage due to health concerns, leading to the emergence of safer alternatives.

Cement acts as the fundamental component of construction, with its demand closely linked to the growth of infrastructure, residential and commercial building projects, and renovations. The cement sector is renowned for its continuous innovation in energy efficiency and sustainable manufacturing methods.

Refractory Materialsare crucial for operations involving high temperatures in the steel, glass, cement, and ceramics industries. These materials maintain their integrity under extreme heat and are indispensable for the operation of furnaces, kilns, incinerators, and reactors.

Market Dynamics and Future Prospects

The demand for these products is intimately tied to global industrial and construction activities. Urbanization, infrastructure enhancement, and industrialization in burgeoning economies are key demand drivers. Additionally, the trend towards energy-efficient and environmentally friendly construction methods is bolstering sector growth.

Anticipated future growth is supported by:

Increased global investment in infrastructure.

Expanding manufacturing sectors needing high-quality abrasives for precision tasks.

A trend towards sustainable and green construction materials, boosting demand for innovative cement and refractory solutions.

Technological progress leading to new material and product developments.

Opportunities for New Ventures

Entry into this sector presents numerous prospects for entrepreneurs and startups, including:

Strong demand in both local and international markets.

Opportunities for innovation in sustainable and green products.

Varied applications across multiple sectors, providing market stability.

Ongoing global focus on infrastructure and industrial modernization, ensuring continuous growth possibilities.

Reasons for Sector Entry

Broad Market Appeal: The diverse range of applications and industries these products cater to ensures a wide market presence and various entry points for new entities.

Innovation Drive: The constant demand for better performing, efficient, and eco-friendly products opens up pathways for creative solutions.

Regulatory Support: Global focus on infrastructure and industrial safety may result in incentives for the production and use of safer, more sustainable materials.

Governmental Support and Incentives

Worldwide, governments offer numerous supports and incentives to bolster industries crucial for economic progress, such as:

Tax benefits and rebates for R&D, especially in green and sustainable product innovations.

Grants and financial aid for startups focusing on novel materials and sustainable practices.

Assistance in achieving certifications and international standards, enhancing global market access.

Infrastructure and logistical aid for setting up manufacturing operations in designated industrial areas.

The sector focused on abrasives, asbestos substitutes, cement, and refractories holds significant potential for growth, innovation, and profitability. With a global pivot towards sustainable development, the demand for innovative, environmentally friendly materials and products is on the rise. Entrepreneurs and startups venturing into this field can leverage the extensive applications of these products, the ongoing need for technological innovation, and supportive government policies to thrive in this vital industry. This sector represents an attractive investment and development opportunity, promising substantial returns and contributions to worldwide industrial and infrastructure progress.

 

#Abrasiveprojects #Asbestosprojects #Cementprojects #Refractoryprojects #Industrialprojects #Constructionprojects #Engineeringprojects #Infrastructureprojects #Buildingmaterials #Industrialmaterials #Safetyfirst 

 

Why Choose NPCS Detailed Project Reports?

NPCS Industrial Project Consultants offer comprehensive reports designed to empower your entrepreneurial journey. Here's how our reports equip you for success:

1. Identify Lucrative Opportunities:

Explore profitable ventures across diverse industries.

Gain insights into industry size, market potential, and investment rationale for specific products.

Make informed decisions about diversification or new business ventures.

2. Understand Products Inside-Out:

Acquire detailed information on product characteristics and segmentation.

Gain a clear understanding of the product landscape and potential applications.

3. Target Consumers Effectively:

Identify your ideal customer segment with precise market research and analysis.

Develop targeted marketing strategies for maximum impact.

4. Assess Project Viability:

Gain transparency into essential project considerations:

Required machinery and equipment

Estimated project costs

Financial projections and profitability analysis

5. Navigate Regulatory Landscape:

Stay informed about relevant government regulations applicable to your industry.

Ensure compliance and avoid potential roadblocks.

6. Make Strategic Decisions:

Access market forecasts for key parameters over a five-year horizon.

Anticipate industry trends and make informed business choices based on reliable insights.

 

Our Research Methodology:

Focus on Indian Markets: Deep dives into specific Indian industry sectors.

Comprehensive Analysis: Current market situation, historical trends, and future outlook.

Five-Year Forecasts: Accurately predict market growth and potential.

Data-Driven Insights: Secondary research supported by industry expert validation.

Reliable Sources: Utilize established information sources and databases.

Expert Processing: Information is curated and analyzed by experienced professionals.

 

Beyond Reports:

NPCS goes beyond simply providing reports. We offer additional services to support your project effectively:

Feasibility Studies: Conduct in-depth analyses to assess project viability and potential risks.

Business Plan Development: Create a comprehensive roadmap for your venture's success.

Project Implementation Support: Assist with various stages of project execution.

 

Contact NPCS Today and Unlock the Power of Insightful Project Reports and Expert Guidance!



We can provide you detailed project reports on the following topics. Please select the projects of your interests.

Each detailed project reports cover all the aspects of business, from analysing the market, confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes assessing market potential, negotiating with collaborators, investment decision making, corporate diversification planning etc. in a very planned manner by formulating detailed manufacturing techniques and forecasting financial aspects by estimating the cost of raw material, formulating the cash flow statement, projecting the balance sheet etc.

We also offer self-contained Pre-Investment and Pre-Feasibility Studies, Market Surveys and Studies, Preparation of Techno-Economic Feasibility Reports, Identification and Selection of Plant and Machinery, Manufacturing Process and or Equipment required, General Guidance, Technical and Commercial Counseling for setting up new industrial projects on the following topics.

Many of the engineers, project consultant & industrial consultancy firms in India and worldwide use our project reports as one of the input in doing their analysis.

We can modify the project capacity and project cost as per your requirement.
We can also prepare project report on any subject as per your requirement.

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CONCRETE BLOCK & READY MIX CONCRETE - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Concrete is a composite construction material composed primarily of aggregate, cement and water. Concrete is widely used for making architectural structures, foundations, brick/block walls, pavements, bridges/overpasses, motorways/roads, runways, parking structures, dams, pools/reservoirs, pipes, footings for gates, fences and poles and even boats. Concrete blocks for building houses were first made in Europe around 1850. Ready mix concrete is a modern trend of introduction in the Asian Countries. It is already introduce long before in the European Countries. It is new concept of use concrete in the construction area. Ready mix concrete has advantages in the area where immediate requirement of concrete mixture like in the preparation of bridge overhead roads on or the road construction. In India there is a hope to get good scope of RMC within short period. There are plenty of raw materials and plant machineries in India indigenously. Technical Specifications of Concrete Blocks Typical size -300 x 200 x 150 mm Average compressive strength at 28 days 50-110 kg/sq.cm Mix Proportion -1:12-14 (1 part cement: 12-14 parts sum graded aggregates) Water absorption in 24 hours -less than 10% by weight of block Applications The concrete hollow blocks are used for building construction in developed countries. It takes less time in building work when concrete hollow blocks are used for building walls. Several bit of wall height can be constructed in a few hours in case of concrete hollow block walls compared with much slower rate of construction with conventional bricks. The second major advantage derived by the use of concrete hollow blocks is that the cavities in the blocks are fitted with air column even after completion of the building work. The cavity firmed in the concrete blocks makes it easy for prompt handling and higher in weight in comparison to the solid blocks of the same dimensions. Thus, workers engaged in building construction work feel less exhausted even after long stretch of work. It is used in the construction of bridge, dam overhead roads, pools, multi stories buildings etc. Global demand National Scenario India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. India is the second largest producer of cement in the world after China. It is followed by Japan and the USA. The overall turnover of the industry is placed at Rs 600 bn. India accounts for a share of about 6% against China's 37% and the USA's 5% of global production. Cement and ready mix concrete demand is dependent on the level of construction activities. Construction activities are in turn closely related to a number of macroeconomic factors such as consumer spending, population growth, manufacturing sector growth, inflation rates, and government spending etc. The construction industry is the second largest industry in India after agriculture. It accounts for about 11% of India’s GDP. Construction constitutes 40% to 50% of India's capital expenditure on projects in various sectors such as highways, roads, railways, energy, airports, irrigation etc. The growth of RMC (Ready Mix concrete) in India has in the past been predominantly driven by demand from the metro cities. International scenario The world market for Ready Mix Concrete is projected to reach $105.2 billion by the year 2015. This is primarily driven by rapid growth in infrastructure, residential sectors, and non residential sectors in various parts of the world. Further, the rapidly growing demand for the ready mix concrete in urban areas will also contribute to the market growth. The demand of concrete block & ready mix concrete in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 2400000 NO.s Concrete blocks /Annum, 49000 Cubic metre Ready mix concrete/Annum, Plant & machinery: 1068 Lakhs
Working capital: -T.C.I: Cost of project: 1477 Lakhs
Return: 44.00%Break even: 42.00%
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ARTIFICIAL SAND FROM STONES AND WASTE METALS - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

PRODUCT PROFILE Sand is a naturally occurring granular material composed of finely divided rock and mineral particles. The composition of sand is highly variable, depending on the local rock sources and conditions, but the most common constituent of sand in inland continental settings and non tropical coastal settings is silica (silicon dioxide, or SiO2), usually in the form of quartz. Sand is generally mixed with cement and water form concrete. These sand particles should be hard and inert with respect to cement. In the construction industry commonly used artificial sand to compound concrete. Use of artificial sand concrete density, anti permeability, antifreeze performance is good, other physical and mechanical performance and long term durability all can reach the design requirements of operation. Artificial sand preparation is especially suitable for high strength grade of concrete, the high performance concrete and pumping concrete. Applications Sand has its applications in various fields. In agriculture sandy soils are ideal for crops such as watermelons, peaches, and peanuts and their excellent drainage characteristics make them suitable for intensive dairy farming. In aquaria it makes a low cost aquarium base material which some believe is better than gravel for home use. Manufacturing plants add sand to a mixture of clay and other materials for manufacturing bricks. Coarse sand makes up as much as 75% of cob. Sand is mixed with cement and sometimes lime to be used in masonry construction. Sand is often a principal component of this critical construction material. Sand is the principal component in common glass. Mixing sand with paint produces a textured finish for walls and ceilings or non slip floor surfaces. Sand is also used as sand bags, these protect against floods and gunfire. Media filters use sand for filtering water. Global demand Due to the increase of population & living standards, the demand for this product is multiplying in every year. Present supply of production is meeting only about 20% of the demand if all the crusher units of the state start manufacturing machine made sand as an additional venture then also it could meet only about 50- 60% of the requirement. At present the existing sand manufacturers are producing sand like materials form granite stone and people are facing difficulties while plastering work. The demand of river sand will roll and will bring back the smiles on the faces of both the environmentalists and the industries. Because there is abundant of natural sand because of the heavy demand in the growing construction activities in nowadays society, the artificial sand production line the sand produce field has a popular and a welcome position. The demand of sand in the market is immense and therefore its market position is splendid. Hence it is an excellent field to venture.
Plant capacity: 720000MT/AnnumPlant & machinery: 595 Lakhs
Working capital: -T.C.I: Cost of the project: 1066 Lakhs
Return: 44.00%Break even: 51.00%
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Polymer Modified Cementitious Tile Adhesives - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Profile Polymer modified adhesives are widely accepted in the industry and often referred to as thin-set mortars. The blended polymers interact with cement components to improve the physical and mechanical properties such as increased adhesion, reduced shrinkage and lower water absorption. The polymer modified adhesives are commonly available in two types. One comes with powdered polymer as premix. Hence, during the application, only water is required to be added to make a bed. Polymer modification of adhesives and grouts offers improvements including easier handling, increased tensile and flexural strength, enhanced adhesive characteristics, improved water resistance and greater durability. A key benefit is increased water resistance. The advantages are easier maintenance, increased durability and greater resistance to the potential damage from freezing and thawing cycles. Properties White Cement Based Cementitious Tile Adhesive: Appearance - Powder Composition - Cement, siliceous sand and additives Colour - Grey or White Density - 1.55 kg/lit ± 0.05 Application Following are some of the applications and advantages of polymer modifies cementitious tile adhesives: • Decorative Overlays: Wall coatings and textured building finishes (polymer-modified stucco). • Adhesion, tensile and flexural strength, exterior durability; toughness test of modified and unmodified mortar patches; Mortar Patches are feathered down to blend in with original substrate. • Flooring and Pavements: Can be used in mortar or heavy use concrete industrial/commercial flooring overlay formulations. Warehouses, factories, hospitals, stairways, garages, railway platforms, airport runways, etc. • Waterproofing: Basements, bulk water storage tanks, septic tanks, ship decks, roof decks, and concrete walls. Market Potential A cement based adhesive must be used for exterior work. Whilst standard cement based tile adhesives are suitable for exterior use, highly polymer-modified adhesives offer enhanced bond strength, reduced porosity and therefore better resistance to frost & greater resistance to movement (thermally induced movement is inevitable particularly for walls). The present market size of the construction chemicals industry in India is about 1,700 crore and is rapidly growing at the rate of around 20 per cent per annum. The demand for construction chemicals is dependent on the construction industry.
Plant capacity: White Cement Tile Adhesive – 1500 MT/Annum,Ordinary Portland Cement Tile Adhesive – 1500 MT/Annum Plant & machinery: 106 Lakh
Working capital: -T.C.I: Cost of Project : 420 Lakh
Return: 44.00%Break even: 55.00%
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Wall Putty - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue, Plant Economics

Wall Putty is white cement & mineral based putty for use on cement concrete - mortar interior/exterior walls for smoother & stronger adhesion and best suited to minimize paint cost and extend its durability. It is white cement based fine powder which provides an ideal finishing for concrete/cement plastered walls and ceiling. It provides an ideal base for painting. Also it is a high grade quality based on latex emulsion, and high solids content to provide excellent smoothing and filling properties to small halls crakes. Ideal for filling joints and pores surfaces which can be applied by putty knife or steel trowel to provided excessive thickness are not applied in application. Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics. Wall Putty is used to smoothen the surface, to fill the fine pores on the wall surface, to provide firm base for subsequent paint. Wall putty give an elegant look / Aesthetic appeal, more coverage for subsequent costly paints and they protect the wall. There are variegated types of putties for wood too. For glazing wood & filling holes and cracks on the surface, of timber or metal, a stiff paste of linseed oil and whiting is used. This composition is the traditional putty. It is sometimes modified by the addition of small amounts of white lead in oil. So called commercial putty contains more or less mineral or other oil instead of linseed oil. Use and Application: Wall Putty is an outstanding product which is used for interior and exterior plaster, concrete, gypsum plaster gypsum and board; when dry, can be sanded to a smooth finish ready to accept to recoat. Ensure that the surface to be painted is free from any loose paint, dust, oil or grease. Any previous growth of fungus, algae or moss needs to be removed thoroughly by vigorous wire brushing and cleaning with water. Ensure that surface is totally clean. Ensure that surface plastered or made with cementitious material and the surface should be moderately rough and in just wet condition. Market Scenario: The demand for wall putty is always on the higher side due to its heavy consumption. As the construction work and industrialization is our country is being done in rapid strides, this eventually leads to higher consumption of putty. In future, the constructions and industrial buildings, etc. are likely to increase tremendously as a result the demand will increase simultaneously. One of the worlds largest and fastest growing cement industries, the Indian cement industry has been expanding significantly on back of rising infrastructure activities, increasing demand from housing sector, and construction recovery. According to our latest research report, the recent developments in the industry along with the strong support of government are attracting the global cement giants. We have estimated that the total cement installed capacity of India is to increase with a CAGR of around 7% during 2012 to 13 to 2014 to 15.
Plant capacity: 11100 MT/annumPlant & machinery: 35 Lakhs
Working capital: -T.C.I: 732 Lakhs
Return: 51.10%Break even: 26.16%
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Magnesium Oxide Dead Burned Magnesia (DBM) - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities

Magnesium oxide is the most important industrial magnesium compound with its main application in the steel and refractory industry. It is also largely used in many other industrial sectors including the food and animal feed industries. Magnesia or magnesium oxide is an alkaline earth metal oxide. The majority of magnesium oxide produced today is obtained from the calcination of naturally occurring minerals, magnesite, MgCO3, being the most common. Both MgCO3 and Mg(OH)2 are converted to MgO by calcinations. Sintered magnesia (MgO i.e., dead burned magnesia: DBM) is produced through a sinter burning process at C temperature ranges of 1600 to 2200 Different types are defined by the content of lime in the raw material, which is in the range of <2 to 35% and the SiO2 content, which in general is required to be low. Special uses also require very low contents of iron. The product is characterized by a cubic crystal structure with an apparent density as a rule in the range of 3.05 to 3.45 g/cm3 and with crystal dimensions in a range of 30 to 200 pm. Sintered magnesia or dead burned magnesia is produced as grains or briquettes. Starting from magnesium carbonate, by a high temperature decarbonisation reaction, magnesium carbonate itself may be obtained from magnesite mines (natural or dry process route). The raw materials for the production of magnesium oxide are natural magnesium carbonate. Applications:Sintered or dead burned magnesia is primarily used in the refractory industry. Example areas of application for refractory products using magnesia are: In the steel industry, for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery in the cement industry, for the inlets of preheaters, cement kilns and coolers in the non-ferrous metal industries. For furnaces in the lime industry, e.g. for the inlets of lime kilns in the glass industry, e.g. for melting furnaces, regenerator chambers. It is chiefly used in the manufacturing of refracting bricks for furnace lining. A mixture of magnesia and asbestos is used as a lagging for steam pipe, to retard the loss of heat by radiation. It is a component of sorel's cement. The steel industry, e.g. for electric arc furnaces, basic oxygen furnaces or other furnaces, steel converters, hot metal transport and machinery, in cement industry, e.g. for the inlets of preheaters, cement kilns and coolers. The non-ferrous metal industries, e.g. for furnaces, the lime industry, e.g. for the inlets of lime kilns, the glass industry, e.g. for melting furnaces, regenerator chambers, for caustic calcined magnesia, the main applications can be found in agricultural industry as feed or fertilizer, the steel production industry as slag conditioner, the construction industry as floor covering and for insulation, the manufacture of cellulose, paper, chemicals, pharmaceuticals, flame-proofing and sweeping materials, the environmental protection industry. Market Scenario: The consumption of Magnesium Oxide for refractory material is about 55 to 65 % and 15% in cement industry and rest for other uses. Based on a worldwide magnesia production shows the sector specific consumption of magnesia in different industries including the synthetic magnesia industry. Magnesia is mainly used for the production of refractory products. 65 % of magnesia used for refractories is produced in order to be used in the steel industry, 15 % in the cement industry, 7 % of magnesia production is used for other refractory applications, such as in the non-ferrous metals industries or in the glass industry and finally 13 % of total production is used for s are known – most of them are for CCM. The main applications can be found in agriculture as feed or fertilizer, in the construction industry as floor covering and for insulation, in the manufacture of cellulose, paper, chemicals, and pharmaceuticals, flame-proofing and sweeping materials as well as in environmental protection
Plant capacity: 3 Lakh MT/AnnumPlant & machinery: 6203 Lakhs
Working capital: -T.C.I: 10375 Lakhs
Return: 47.00%Break even: 75.00%
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CRUCIBLES FROM FIRE CLAY - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

A crucible is a container that can withstand very high temperatures and is used for metal, glass, and pigment production as well as a number of modern laboratory processes. While crucibles historically were usually made from clay, they can be made from any material that withstands temperatures high enough to melt or otherwise alter its contents. Fire Clay Crucibles are for general fire assay fusions and other melting applications and are good from 2200ºF up to 2400ºF. Uses & Applications A crucible is a cup-shaped piece of laboratory equipment used to contain chemical compounds when heated to extremely high temperatures. Crucibles are available in several sizes and typically come with a correspondingly-sized crucible cover (or lid). They are used in putting the unknown substances hell. Fire clay is a term applied to a range of refractory clays used in the manufacture of ceramics, especially fire brick. Fire clay can also be used to create fire resistant chimney and flue liners, and fire resistant pads for safety, as seen when a hearth in front of a fireplace is made with fire clay to reduce the risk of fire. In many settings where there are concerns about fire, fire clay can be used. Fire clay is a type of clay which is used in the production of heat resistant clay items, such as the crucibles used in metals manufacturing. This type of clay is commonly mined from areas around coal mines, although other natural deposits are also available as potential sources, with many nations having deposits of clays suitable for use in high temperature applications. Fire clay can also be refined and treated to make it suitable for specialty applications. Market Survey Crucibles are the consumables used as pots for melting metals and largely used in the non-ferrous industries, whether you talk of aluminum, zinc, gold, silver, these are the pots which are used for melting the metal and then making that may be the alloys or may be the virgin metal. This is a consumable. So this has a continuous demand in all the plants.
Plant capacity: 30000 Pcs./ Annum Plant & machinery: 24 Lakhs
Working capital: -T.C.I: Cost Of Project : 132 Lakhs
Return: 32.00%Break even: 58.00%
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AAC BLOCKS AUTOCLAVED AERATED CONCRETE BLOCKS)Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Plant Layout

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime based, cementitious building material that is expanding into new worldwide markets. As a single component building material, AAC has achieved acceptance in new markets throughout the world. AAC has a history of one hundred of years and has become the pillar industry in construction field. In our country aerated techniques have been developed for about 40 years, and its technique skills and equipments are becoming mature. The AAC has the features of light bulk density, good thermal insulation properties and sound-absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue, curbs environmental pollution, no destroy on farmland, create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. For many years AAC has been strongly supported by national wall reform policy, tax policy and environmental policy. In a sentence, AAC has been an important factor in new building materials and has a broad market prospect. Uses and Applications AAC has been used in a variety of construction projects throughout the United States. It has been used for load-bearing walls and floor/roof systems in elementary and secondary school classrooms, multistory university dormitories, military base barracks, and various hotel chains. It has been chosen for its material properties and speed of construction. High rise buildings have utilized AAC for shaft and fire walls due to its tremendous fire ratings. Manufacturing and warehouse facilities have found that AAC non load bearing cladding panels provide both an aesthetically desirable and acoustically functional solution for their projects. AAC has been used in single and multifamily construction for its thermal, acoustical, and fire performance. AAC products are equally suitable for residential construction, multistory buildings, commercial, and industrial construction. The products are made of natural materials: sand, lime, and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC), though relatively unknown in India, is currently one of the many building products being touted as green or environmentally friendly. AAC is a lightweight manufactured building stone. Comprised of all natural raw materials, AAC is used in a wide range of commercial, industrial, and residential applications. AAC Reduces Additional Material Use and Minimizes Waste and Pollution. Today, concrete used in most places, including many urban areas, is in proportion of 1:2:4 (cement: sand: coarse aggregate). This ancient technology has vanished at many sites in various metros. Proper concrete mix design is being done. This helps achieve superior quality and economy to the constructor. Concrete will no longer be a civil engineers' product. It will be a formulation of several chemicals with cement playing a major role. The market size of cement and AAC is defined as the amount of cement and AAC products supplied to the total Indian marketplace, in a particular period. Therefore, market size is determined by supply rather than demand. The outlook (for autoclaved aerated concrete) is more optimistic. Overall demand improvement will lead to a reduction in the inventory of unsold residential and commercial premises. In addition to this, residential construction from high-end apartments to affordable housing is being announced and expected to come on stream. The Indian cement industry is on a capacity expansion spree and was expected in 2007-08 to add another 60 mn tonne, with an investment of around Rs 100 bn. Between 2005 and 2008 around 55 companies announced either greenfield or brownfield expansion plans. With these projects, Indias cement capacity was to touch a new high of approximately 200 mn tonne by 2008. Indian cement firms had also plans to increase their capacity by 74 mn tonne by 2010 with investment of Rs 300 bn. Companies like Zuari Cement, OCL, Dalmia Cement, Binani Cement, Birla Corp, India Cements, Saurashtra Cement, NCL Industries and JK Cement have proposed or are implementing capacity expansion projects. By 2008, about 21.5 mn tonne of additional capacity was expected to be realised through expansion only. ?
Plant capacity: 150000 cubic meter/ Annum Plant & machinery: 1100 Lakhs
Working capital: -T.C.I: Cost of Project : 1790 Lakhs
Return: 44.00%Break even: 53.00%
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CEMENT WATER PROOFING COMPOUND - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study, Investment Opportunities, Cost and Revenue

Water seepage is a major problem in construction industries particularly when the buildings are constructed in the damped environment. A large number of water proofing compounds containing hydrophobic groups are used. Majority of such compounds block the pores at the outer surface but do not affect the pores inside. Due to percolation of water inside, the outer surface is ruptured in due course of time. Because of this, number of harmful ions enter inside and make the structure weak and less durable. Water proofing in buildings is the core requirement for the life of the buildings as well as the quality of the life of the occupants during and before construction we should take measures to the treatment process before construction it should be ensured that the water logging conditions of the site be treated by proper foundation design with adding chemicals to the footings concrete and maintaining proper slope and drainage of the ground area surrounding the building and preferably cavity wall construction be adopted to prevent dampness inside the building and while roof casting commercial grade calcium chloride should be mixed with the concrete which will give quick setting and water proofing qualities to the roofs and also if proper slope is provided during casting it will also help in the free flow of the storm water without any heavy terracing treatment Using of the cavity wall CC blocks for masonry purpose will also help in the good water proofing as well as less thick plaster on the wall sides which proves to be economic also other factors like Rain water pipes Etc should be diverted to storage tanks for water harvesting that will give us an additional advantage of saving water. Uses and Applications Cement water proofing compounds or water repellent agents are widely used in civil construction works. Water proofing compounds are used in the structural and industrial construction works to make them completely impervious to water and water vapour, whether or not the water is under pressure. Their wide range of uses and applications are as follows: Water proofing compounds are used as an important ingredient in the masonry works like dams, canals etc. Water proofing agents or water repellents is used in structural and industrial works. Market Survey Among the various varieties of cement, the most commonly used in India is the Ordinary Portland Cement (OPC), which is popularly known as grey cement. Though specialised varieties of cement are gaining popularity, currently their share in the total cement consumption is negligible. The extent of under development of specialised cement used in European countries use some form of construction chemicals, while, in India, the corresponding figure is only 4%. The Indian cement industry is highly fragmented with the top few accounting for more than 50% of the industry capacity. The rest is distributed among the large number of small players. The cement industry in India has come forward as the second largest in the world, showing a total capacity of around 230 MT (including mini plants). However, on account of low per capita consumption of cement in the country (156 kgs/year as compared to world average of 260 kgs) there is still a huge potential for growth of the industry. Few Indian Major Players are as Under: C I C O Technologies Ltd. Chembond Ashland Water Technologies Ltd. Chemicals & Plastics India Ltd. Ion Exchange Speciality Chemicals Ltd. Nalco Water India Ltd. P I B C O Ltd. Pidilite Industries Ltd. ?
Plant capacity: 3000 Liters /dayPlant & machinery: 24 Lakhs
Working capital: -T.C.I: 419 Lakhs
Return: 52.00%Break even: 33.00%
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CLC Blocks (Cellular Light Weight Concrete Blocks) with Steam Curing Method - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Plant Layout

Cellular light weight concrete is also known as CLC, foamed cement, and light weight cement, world over thanks to its advantages over ordinary building materials. CLC blocks are environment friendly. The energy consumed in the production of CLC blocks is only a fraction compared to the production of red bricks and emits no pollutants and creates no toxic products or by products. Foam concrete blocks are made of a type of cellular material made with a mixture of cement, sand, fly ash, stable foam and special additives. The lightweight properties are a result of an ingeniously simple idea of the hardened material consisting of small enclosed bubbles making it lighter than its competitors. CLC Blocks made with (Profo) Protein Based Foaming Agent are competitive with bricks in pricing and offer significant savings for finished structures. Cellular Light weight Concrete is very light colored. The addition of foam into the concrete mixture creates millions of tiny voids or cells in the material, hence the name cellular concrete. Main Features of CLC Blocks CLC Blocks are very light in weight to Density ranging from 400 to 1800 Kg/m3 can be produced as required.CLC Blocks are excellent for Thermal and Sound insulation which keeps the house cool in Summer and warm in Winter saving energy/electricity for cooling and heating.CLC Blocks are Environment friendly using more than 30% of Fly Ash from Thermal Power Stations and converting directly into valuable Building Materials. CLC Blocks will also replace Clay Bricks which is destroying Agricultural top soil. Our Technology will save Environment and Ecology from the hazardous & polluting material to Fly Ash and prevent destruction of Valuable Agricultural Land.CLC Blocks being light weight the handling and transportation is easy. CLC Blocks can be transported by Mules to difficult terrains since the material is light weight. CLC is excellent Fire Retardant and can be used for firefighting operations in Coal Mines, Forests, etc. CLC is excellent for Roofing Thermal Insulation and sound Insulation for Floor Slabs. CLC is excellent for Fire Breaks in the Buildings. Market Survey The excellent engineering property and durability of CLC blocks enlarges its scope for application in building construction and development of infrastructure, construction of green buildings, and low cost houses. The Government of India has supported this effort of improving the environment through conversion of waste into useful building products, by providing some import concession. This has enabled even normal walling masonry using these cellular lightweight concrete blocks, to complete favourably with conventional clay brick alternative. The biggest challenge in the growth of CLC is the lack of knowledge of its advantages and users need to be educated about the benefits of the product. In areas with high demand of burnt clay bricks, CLC bricks compete favourably as an alternate material. These are very useful building products that reduce dead weight of structures and accelerate the pace of construction when used as pre cast elements for walling and flooring. ?
Plant capacity: 50 Cu Mtr/DayPlant & machinery: Rs.127 Lakhs
Working capital: -T.C.I: Cost of Project : Rs.413 Lakhs
Return: 16.00%Break even: 57.00%
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AAC Blocks (Autoclaved Aerated Concrete Blocks) Fly Ash Based - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey, Manufacturing Process, Machinery, Raw Materials, Feasibility Study

Autoclaved Aerated Concrete (AAC) is a non-combustible, lime-based cementitious building material that is expanding into new worldwide markets. As a singlecomponent building material AAC has achieved acceptance in new markets throughout the world. The AAC has the features of light bulk density good thermal insulation properties and sound absorption, certain strength and process ability, and its raw materials is very rich, especially the reuse of fly ash enables the comprehensive utilization of industrial residue curbs environmental pollution no destroy on farmland create good social and economic benefits. AAC is an ideal alternative of the traditional clay brick wall materials. AAC Blocks have Good heat insulation and humid retention. They are non-flammable. Autoclaved Aerated Concrete (AAC) products are 4 times lighter in weight than ordinary concrete. Its characteristic structure comprising millions of tiny pores, it offers optimum solidity at low weight. Uses and Applications AAC products are equally suitable for residential construction, multistory buildings commercial and industrial construction. The products are made of natural materials: sand lime and water. These raw materials are processed to provide a building material with a large number of air pores; hence, aerated concrete. Fine pores (nearly 70% of the product) and the solid structure of calcium silicate hydrate gives AAC its exceptional material properties. They are fire proof and provide insulation. Its low density permits use in larger building units which serves as a distinct advantage in pre fabrication. Appreciable savings are effected in foundation loads in multi storeyed construction. It is therefore being used increasingly as walling units in some developed countries. Market Survey The autoclaved aerated concrete sector of the construction industry is now in the phase of a tremendous growth cycle. The autoclaved aerated concrete industry must utilize competitive techniques as customers are looking for lowered costs. AAC is not a new building system but it is new to India. Autoclaved aerated concrete (AAC) though relatively unknown in India is currently one of the many building products being touted as green or environmentally friendly. There will be phenomenal growth in autoclaved aerated industry in the near future. Autoclaved aerated concrete blocks having different architectural finishes and color will also play a prominent role in near future. With a high growing good infrastructure and urbanization, the autoclaved aerated concrete Industry is poised for growth in the near future.
Plant capacity: 500 CUM/Day Plant & machinery: Rs.1117 Lakhs
Working capital: -T.C.I: Cost Of Project : Rs. 1886 Lakhs
Return: 36.00%Break even: 39.00%
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Information
  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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